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3.5 BBL Hybrid Brewhouse
Assembly, Operation, & Maintenance
Single Phase
Congratulations on your purchase, and thank you for selecting the 3.5 BBL Hybrid
Brewhouse from Blichmann Engineering™. We are confident that it will provide you
years of service and many gallons of outstanding beer. This manual will familiarize
you with the use, assembly, and the sanitation procedures for the product.
PLEASE READ AND THOROUGHLY UNDERSTAND THIS MANUAL PRIOR TO USE
WARNING:
Sections labeled "Warning" can lead to serious injury or death if not followed. Please thoroughly read these sections
and understand them completely before use. If you do not understand them or have any questions, contact your
retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use.
CAUTION:
Sections labeled "Caution" can lead to equipment damage or unsatisfactory performance of the equipment. Please
read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering
(www.BlichmannEngineering.com) before use.
IMPORTANT:
Sections labeled "Important" should specifically be followed to ensure satisfactory results with the product.
Item Number
BEPS-MLT-3.5BBL
BEPS-BK-HLT-3.5BBL
BEPS-LIFTSTAND-3.5BBL
BEPS-PUMP-15HP
BEPS-CHILLER-2.0SQM
BEPS-HoseKit-3.5
BE-000957-00
BE-000859-00
3.5 BBL Hybrid Brewhouse Single Phase V1.1
For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts
IMPORTANT INFORMATION
FOR IMPORTANT SAFETY INFORMATION!
What' s In the Box?
Description
3.5 BBL Mash Tun
3.5 BBL Boil Kettle / Hot Liquor Tank
Kettle Stand
Control Panel - Single Phase
Sanitary Heater Set of 3 - Single Phase
1/5hp Brewery Pump
Chiller 3.5 BBL
3.5 Hose Assembly Kit
CIP Spear 1.5" Tri Clamp
Cap 2.5" Sanitary
© Blichmann Engineering, LLC 2018
Quantity
Item Number
1
BE-000868-00
2
BE-000633-00
3
BE-000863-00
1
BE-001356-00
2
BE-001084-00
2
BE-001186-00
1
BE-000630-00
1
BE-001132-01
1
BE-000866-00
2
BE-000861-00
Description
Clamp Gasket 1.5"
1.5" Tri Clamp
Tri Clamp Elbow 1.5"
1.5" Multi Position Valve Tri Clamp
CIP Spray Ball
1.5" Sanitary Pipe 6"
Cap 1.5" Sanitary
3.5 BBL Stand Pipe
Clamp Gasket 2.5"
2.5" Tri Clamp
Quantity
17
17
4
3
1
1
1
1
9
9
1
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Summary of Contents for Blichmann Engineering BEPS-MLT-3.5BBL
- Page 1 Blichmann Engineering (www.BlichmannEngineering.com) before use. CAUTION: Sections labeled “Caution” can lead to equipment damage or unsatisfactory performance of the equipment. Please read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use. IMPORTANT: Sections labeled “Important”...
- Page 2 Reinforcement: Multiple plies of polyester tire cord with wire helix Cover: Grey EPDM Temperature Range: -40°F to +225°F Not for continuous steam service Stainless Steel 1.5 Inch Tri-Clamp ends 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
- Page 3 CFM = Room Volume (ft3) / 6 (you can generally disregard) Hood Size Overhang 6” minimum front and sides Hood Height 32” above kettles – approx. 6.5 ft from floor 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
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Page 4: Control Panel Installation
The image below indicates the locations of the main components. Kettle Temperature Controllers (PID’s) Heaters ON Indicator Lamps Heater Control Selector Switches Heater Power Selector Switches Timer Selector Switch 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... - Page 5 RTD’s for most accurate readings. Automation Direct part number RTDW-50-02 (50 ft) or RTDW-100-02 (100 ft) are recommended and reasonably priced. 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
- Page 6 IMPORTANT: Always consult your local codes to determine what type of cable is acceptable, what gauge is required, and maximum lengths of flexible cable allowed. 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
- Page 7 Dry-fired heating elements are not covered under warranty! 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
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Page 8: Control Panel Operation
WARNING: pressing the emergency stop button does NOT cut power from the inside of the panel! All internal components will be live! To service the panel, disconnect main power to the panel before opening the panel. 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts... - Page 9 15-20 minutes until you had all the malt in the MT. Therefore underletting is highly advised. Having one person stir while another adds malt is very helpful. 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
- Page 10 Shoot for a 3-5% boil off rate per hour. IMPORTANT: To drive off DMS ALWAYS boil with the lid open! 3.5 BBL Hybrid Brewhouse Single Phase V1.1 © Blichmann Engineering, LLC 2018 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
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Page 11: Cleaning Your System
Optional cleaning tools are available through Blichmann Engineering to make this a fast and thorough job. Alternately, you can utilize one of the heated vessels to heat and hold your CIP (clean in place) chemicals and use one pumps to recirculate through the CIP ball and the second pump to return back into the chemical kettle. - Page 12 A. Limited Warranty Blichmann Engineering warrants to the original purchaser that this product will be free from manufacturing defects in material and workmanship for a period of one (1) year from the date of purchase by the customer. Proof of purchase is required. Blichmann Engineering’s obligation to repair or replace defective materials or workmanship is the sole obligation of Blichmann Engineering under this limited warranty.
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