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TOWER of POWER
Modular Brewing Control System
Operation, Assembly & Maintenance Manual
Congratulations on your purchase, and thank you for selecting the TOWER of POWER
Control system from Blichmann Engineering
many gallons of outstanding beer. This manual will familiarize you with the assembly, installation
procedures, and use of the TopTier
**** PLEASE READ THOROUGHLY PRIOR TO USE FOR IMPORTANT SAFETY INFORMATION ****
IMPORTANT !!
Warning:
Sections labeled "Warning" can lead to serious injury or death if not followed. Please read
these thoroughly and understand them completely before use. If you do not understand them
or have any questions, contact your retailer or Blichmann Engineering
(www.BlichmannEngineering.com) before use. Do NOT at ANY time operate the product until
you have thoroughly read and understood these instructions!
Caution:
Sections labeled "Caution" can lead to equipment damage or unsatisfactory performance of the
equipment. Please read these sections thoroughly. If you have any questions, contact your
retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use.
Important:
Sections labeled "Important" are critical to the proper performance and life of the product.
Service & Support: Please thoroughly read this manual and view our online videos before contacting
your retailer with questions. If after reading this manual and viewing the videos you still have questions
please contact your RETAILER for support. Note that the pump is warranted and supported through March
Manufacturing directly, not through your retailer or Blichmann Engineering
Advanced features (automatic ramping) are accessible through software only and requires the purchase of an
optional communication cable. Due to the advanced nature we do not provide direct factory support. Please
work through your RETAILER if you have any questions after reading the manuals or viewing the online
tutorial.
. We are confident that it will provide you years of service and
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brew stand and accessories.
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Modular Brewing
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.
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Summary of Contents for Blichmann Engineering TOWER of POWER
- Page 1 TOWER of POWER Modular Brewing Control System Operation, Assembly & Maintenance Manual Congratulations on your purchase, and thank you for selecting the TOWER of POWER Modular Brewing Control system from Blichmann Engineering . We are confident that it will provide you years of service and many gallons of outstanding beer.
- Page 2 Overview of Tower and Control Modules: The TOWER of POWER Modular Brewing Control is, by name, modular in nature. The user can purchase a single or dual control module separately and mount and integrate into their brewing system plumbing. Or if the user does not have the necessary valving, pumps etc., they can purchase the Tower module that provides...
- Page 3 1.5 F/min you have met this requirement. Fuel Supply: The solenoid valve supplied is suitable for up to 25 PSI propane regulators and residential natural gas. Fuel flow rate through this valve is adequate to power Blichmann Engineering TopTier burners on both fuels, however, other burners may need a larger solenoid valve (not included).
- Page 4 What to Expect From the TOWER of POWER The TOWER of POWER control system is a very precise instrument that has been developed to provide exceptional control over a very broad range of batch sizes, flow rates, and input heat values without the need to re-tune as each individual condition changes.
- Page 5 Note that rice hulls can aid in increasing recirculation rates. Assembly: The TOWER of POWER Modular Brewing Control ships partially assembled to allow it to be shipped more economically via ground carriers, and to protect it from shipping damage.
- Page 6 Optional Tower Stand 1 – Tower assembly (enclosure, plumbing manifold, valves, flow meter) 1 – Grommet – pump wire, installed McMaster 9600K33 1 – Grommet – flow switch wire, installed McMaster 9600K15 2 – Legs, LH (TOP-003-03-LEGSET, one RH and one LH per set) 2 –...
- Page 7 Fig 3 Fig 4 Install the pump bracket using the 5/16” bolts as shown in Fig. 4. Then using the ¼-20 X ½” bolts, nuts and washers, install the drip shield and pump as shown in Fig. 5. Fig 6 Drip Shield Place pump wire through grommet...
- Page 8 TIP! It may be helpful to use needle nose pliers or use the end of a coat hanger to pull the wire out if you cannot reach it with your fingers. Spray the pump wire with a little Windex so that is slides easily through the grommet.
- Page 9 – Make sure that the tower is NOT plugged in until you have fully connected the ignition and ground wires or electric shock could occur from the ignition wire! NOTE: An optional mounting kit is available for installing the TOWER of POWER onto the TopTier modular brewing stand as shown in Fig 14.
- Page 10 ALWAYS Ensure that the base of the tower is resting on a hard surface ALWAYS Use the propane tank shutoff valve or a separate valve when not in use ALWAYS Use genuine Blichmann Engineering replacement parts Install the gas solenoid valve: The gas solenoid valve is turned on and off by the controller as needed to maintain the temperature of the tank.
- Page 11 Note: Depending on the gas supply you have, you may need to procure additional or different fittings which are not included with the product. In ALL cases, follow your local codes and regulations. If you are not familiar with the local requirements, or are not comfortable doing this work yourself, we would recommend hiring a professional to do this for you.
- Page 12 Blichmann Engineering TopTier burner simply use the flame inspection hole (Fig 19) and only one 3/16” hole is needed. New TopTier burners will have all mounting holes provided. Earlier models will require drilling the 3/16” hole. TIP: Stainless steel can be challenging to drill – use a cobalt or TiN coated (gold color) bit to drill the 3/16”...
- Page 13 which will cut the o-ring leading to potential leaks. The step drill can be used to chamfer (deburr) the hole on either side or you can use a file. Important! The o-ring goes on the OUTSIDE of the pot. Installing it on the inside of the pot will cause it to leak!! Assemble the sensor as shown in Fig.
- Page 14 Installing an AutoSparge in your system: We highly recommend using the Blichmann Engineering AutoSparge this application (Fig 27) which is available separately. Lastly, connect the remaining fitting on the 3-way valve to the inlet of your brew pot.
- Page 15 10 – Process label (both MASH and HLT are included) Caution : Connecting a solenoid valve other than the Blichmann Engineering supplied valve can be done, but DO NOT exceed 2A (inrush). Power out is 120V. Exceeding this power will cause permanent damage to the...
- Page 16 Tower permanently to the stand. See fig 14 on page 9. Controller Operation The TOWER of POWER controller uses a digital PID temperature controller to maintain the set temperature of the liquid returning to the TOP of your mash. Again, it is VITAL that you do NOT put the sensor directly into the mash.
- Page 17 Enzymes are denatured over a period of time, not instantaneously. The temperature in your mash bed is what drives the wort character. We have tuned this system to offer the best match of ramp speed and stability. Tower Operation Flow Meter/Stuck Sparge/Low Flow Alarm: The Blichmann Engineering Tower is Fig. 31...
- Page 18 Flow Flow Off Throttled Fig. 33 Fig. 34 Fig. 35 Full flow Connect to Brew pot (or vise versa) Connect to mash tun inlet (or vise versa) Fig. 36 Fig. 37 Connect to mash tun outlet Turn to sample wort Brew Day Process It is recommended that you use plain water initially to test your system and become familiar with the response and operation of your new system.
- Page 19 This mode of operation requires the purchase of an optional RS485->USB communication cable (purchase through your retailer) and downloading the free Blichmann Engineering TOP-Link interface software from our web page. Please note that a plain USB cable will not work and may damage the controller.
- Page 20 IMPORTANT: Please use this guide for the fastest resolution of your problem. Your retailer is your point of contact for product questions, and your fastest way to resolve your issues if the chart below does not resolve your problem. Your retailer will contact Blichmann Engineering if they are unable to resolve your issues. Display flashing Press enter key to accept temperature setting.
- Page 21 If no change, see “Mash is sticking” section Temperature on The TOWER of POWER uses a lab grade sensor and high resolution meter. It is controller doesn’t accurate to within +/- 0.5 F (0.25C). Use this sensor to calibrate your mash match temp on mash thermometer.
- Page 22 7 days of the delivery date of any hidden shipping damage. Customer is responsible for shipping damage outside of this time period. Customer is responsible to keep all original packing material for warranty returns – Blichmann Engineering , LLC is not responsible for damage from improperly packaged warrantee returns and these repair costs will be the responsibility of the customer.
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