SERVICE BULLETIN SB1078 Revision C 09/10 ® BOBCAT 130 SERIES ™ 1.3:1 Ratio Pump Multi-Purpose Transfer Models: 1110-005 General Lube 1110-006 General Lube 1110-008 General Lube (w/bung adapter) 1160-002 Antifreeze 1160-003 Antifreeze (w/bung adapter) 1160-006 Antifreeze Thoroughly read and understand this manual before installing, operating or servicing this equipment.
GENERAL SAFETY REQUIREMENTS WARNING NOTE: THOROUGHLY READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. THIS PUMP CONTAINS ALUMINUM AND ZINC PARTS. DO IMPORTANT NOT use 1-1-1 Trichloroethane, methylene chloride or other halogenated hydrocarbon solvents or fluids Because this pump can be containing such solvents in this pump.
TABLE OF CONTENTS TECHNICAL DATA Cover ................1 Pressure Ratio ............1.3:1 General Safety Information..........2 Air Pressure Operating Range ......40-150 psi Technical Data ..............3 Maximum Fluid Working Pressure ......195 psi Dimensional Data .............4 Stroke Length ............3.88 in. Installation ................5 Air Inlet Port Size ..........1/4” NPTF Operation ................6 Fluid Inlet Port Size ..........1”...
“B” The 1-piece pump air motor is factory-lubricated with a life- “C” tested, synthetic grease (Balcrank #826733). This grease coats all internal parts and repels air line moisture to inhibit corrosion. Steel components exposed to air line moisture are surface treated to inhibit corrosion.
TYPICAL INSTALLATIONS WARNING: Attach a proper ground wire to the Bobcat’s grounding lug (item 40) before starting the pump INSTALLATION Remove pump from carton and attach to cover, bung fitting or other mountings. Blow out any foreign material from the air supply line before connecting to pump.
OPERATION NOTE: All fluids used in this pump must be chemically compatible with the materials used to manufacture the “wetted parts”. Consult your chemical supplier to ensure compatibility. WARNING TO START PUMP: 1. Connect air coupler to pump and turn the air regulator to Pump develops 195 PSI (13.3 the minimum setting.
TROUBLESHOOTING GUIDE NOTE: Check all other possible causes before disassembling the pump. TROUBLE PROBABLE CAUSES REMEDY Pump does not operate Increase air supply; clear Inadequate air supply pressure or restricted air line Open; clear Clogged fluid lines, hoses, valves, etc. Service/replace air motor Damaged air motor Refill, reprime and/or flush...
Pump Schematic Bobcat 130 Series 1:1 Ratio Pump ™ This assembly used on Carbon This assembly used on Steel Model Nos. 1110-005, Stainless Steel Model Nos. 1110-006 and 1110-008. 1160-002, 1160-003 and 1160-006. Figure 5 Pump Schematic...
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Parts List Parts List Item Part# Description Item Part# Description 827710 Air Valve Assy 829001 Screw, 1/4-20 x 3/4” 826658 Upper pump rod 805823 Screw, 1/4-20 x 3/4” 805723 Crimp Nut 828359 O-Ring, Buna-N -136**# 806629 Washer 826676 O-Ring, Buna-N -033**## 826052 Adapter 826679...
(18). Reassemble in reverse order. ring (28). Remove the backup ring (29) and seal (30). Apply Balcrank lubricating grease (p/n 826733) to the seal area and Replacing the Pump Rod Seals: Remove foot valve (37) install a new seal flared side down. Work carefully to avoid from fluid tube (35).
ACCESSORIES Wrap the upper pump rod (2) with protective material or use wood/plastic blocks to grip it in a vise. Use a wrench to remove Air Regulators the air motor assembly at the hex adaptor (1) pump rod (2) joint. Note: If the upper pump rod needs replacement, do so 3260-028 1/4”...
Balcrank and obtain replacement. If the part(s) or equipment items are found defective upon inspection by Balcrank, they will be repaired or replaced, and then will be returned to the ASC. If Balcrank finds the claimed part(s) or equipment not to be defective, the ASC will receive written authorization from the original customer, and then repair them for a reasonable charge to the customer, which will include all applicable parts, labor, and return transportation costs.
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