Balcrank PANTHER HP Series Operation, Installation, Maintenance And Repair Manual

Balcrank PANTHER HP Series Operation, Installation, Maintenance And Repair Manual

Grease pumps

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PANTHER
US Patent #6,986,651
1150-011
HP SERIES GREASE PUMPS
®
50:1 RATIO, 35 LB. PAIL, MODEL 1150-009
50:1 RATIO, 120 LB. DRUM, MODEL 1150-010
50:1 RATIO, 400 LB. DRUM, MODEL 1150-011
50:1 RATIO, STUB TOTE, MODEL 1150-017
1150-010
Thoroughly read and understand this manual before
installing, operating or servicing this equipment.
OPERATION, INSTALLATION,
MAINTENANCE AND REPAIR GUIDE
SERVICE BULLETIN SB1063
Rev. S 05/14
1150-009
&
1150-017
®

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Summary of Contents for Balcrank PANTHER HP Series

  • Page 1 SERVICE BULLETIN SB1063 Rev. S 05/14 ® PANTHER HP SERIES GREASE PUMPS ® 50:1 RATIO, 35 LB. PAIL, MODEL 1150-009 50:1 RATIO, 120 LB. DRUM, MODEL 1150-010 50:1 RATIO, 400 LB. DRUM, MODEL 1150-011 50:1 RATIO, STUB TOTE, MODEL 1150-017 US Patent #6,986,651 1150-009 &...
  • Page 2: General Safety Information

    General Safety Thoroughly read and understand this manual WARNING before installing, operating or servicing the described products. IMPORTANT WARNING: The Panther 50:1 ® grease pump develops up to 7500 psi (517 Bar) maximum working pressure at 150 psi (10.3 Bar) maximum inlet air pressure and stall conditions.
  • Page 3: Table Of Contents

    "voids" in the grease is practically eliminated. It has a simple yet durable construction with all internal parts lubricated at the factory using a life- tested synthetic grease (Balcrank P/N 826733). This grease coats all internal parts and repels air line moisture to inhibit corrosion.
  • Page 4: Cover

    Insert pump (with follower plate) into drum and tighten thumb screws. To insure proper performance of your grease pump, Balcrank recommends using a follower ® plate if mounting the pump to a grease pail or drum.
  • Page 5 STEP 8: Install a F-R-L onto the pump. Fill the lubri- cator with 10-20 wt. lubricant - set for 1 drop every 2 hours. Set-up complete STEP 9: (optional equipment shown) Connect compressed air to F-R-L. 25/35 LB. Installation: Loosen set screw on mounting collar and STEP 10: remove from pump.
  • Page 6: Preventive Maintenance

    5. Use the air regulator to control the syn- thetic grease upon factory assembly pump's speed and cycle rate. Always use the can run without lubricated air, Balcrank lowest pressure required to obtain the desired recommends an in-line F.R.L. be installed in flow rate.
  • Page 7: Pump Repair/Servicing

    Pump Repair/Servicing Replacing the Air Motor Seals (Installing WARNING: Before beginning pump kit 900019): Place air motor on clean work repair, all internal pressure must be surface with the air valve mechanism up. With relieved. To reduce risk of personal a straight screwdriver, remove the ball detent injury, follow the Pressure Relief Pro- retainers (55) from piston (ensure the balls (57)
  • Page 8 It is imperative that any grease removed during maintenance be replaced afterwards. Contact your Fig. 2: local Balcrank distributor, using the ® Lower end section above part number, for replacement shown for clarity.
  • Page 9: Troubleshooting Guide

    Troubleshooting Guide NOTE: Check all other possible causes before disassembling pump. CAUTION: Before servicing, reduce fluid supply pressure to zero. Trouble Probable Cause Corrective Action Pump does not operate Inadequate air supply pressure or Increase or clear air supply restricted air line Ensure air is on and valves are open Clogged lines, hoses, valves, etc.
  • Page 10: Parts List

    Parts List Panther 50:1 Ratio Pump Lower End ® Models 1150-009 , 1150-010, 1150-011, and 1150-017 Service Item Part Number Description Pump Qty Kit Qty (900022) 832019 Adapter, Fluid 833078 Adapter, Fluid 833079 Seal Adapter (not shown) 833080 Extension, Fluid Out (not shown) 830920 Seal Insert, Adapter...
  • Page 11 Exploded View Panther 50:1 Ratio Pumps ® All Models Apply Locitite (263) Torque 50 FT-LB Apply Locitite Down (263) Apply Grease* ------------------- Apply Locitite (263) NOTE: Spring is directional; tapered end towards ball. Apply Locitite (263) Apply Grease* Apply Locitite (263) Chamfer Down...
  • Page 12 Parts List Panther Pumps Upper End ® All Models Part Pump Service Item Number Description Kit Qty 831510 Bolt, Carriage 829808 Cap, Air Motor 829664 O-Ring, Buna N, (-239) 832307 Upper Body, Air Motor 831552 O-Ring, Buna N, (-333) 829450 Seal Insert, Air Motor 832304 Lower Body, Air Motor...
  • Page 13 Exploded View Panther Pumps Upper End ® All Models Apply Grease* (inside body chamber) Apply Grease* *Lightly apply grease to surface indicated. Use Mobile Synthetic Lubricating Mobilith SHC PM.
  • Page 14 Parts List Air Motor Panther Series Pumps ® Part Pump Service Item Number Description Kit Qty 831779 Rod, Trip Not Used 831778 Delrin, Thick Shoulder 831532 Washer 830240 Spring, Inner 830236 Spring, Outer 830611 Retnr.,Spring 808693 830612 Dampner 830143 829441 Valve Bar 830792 Valve, Exhaust...
  • Page 15 Air Motor Apply Torque Locitite Panther Series Pumps & ® 4 in lb (263) All Models Apply Torque Locitite & 15 ft lb (638) Apply Locitite (263) Apply Torque Locitite & Lightly apply grease to all o-rings, 40 ft lb (263) springs, and grooves.
  • Page 16: Accessories

    4430-004 mobility. 400 lb drums are held by a Inlet filter screens attach to the chain. Front ramp design for ease of bottom of pump tubes on Balcrank drum change. Panther Grease Pumps to prevent ®...
  • Page 17: Pump Dimensions

    Pump Dimensions 2-3/4" 10" 16-3/4" 18-3/4" Air Inlet 1/4" NPT Grease Outlet 1/4" NPT "B" 1150-009 & 1150-017 Dim "A" = 18" Dim "B" = 36-3/4" Dry Weight = 15 lb. "A" 1150-010 Dim "A" = 28" Dim "B" = 46-3/4" Dry Weight = 17 lb.
  • Page 18: Warranty Statement

    For Warranty Information Visit: www.balcrank.com Revision Log: New Release - 6/2003 Rev. A - Changed o-ring (item 11) Rev. B - Changed washer (item 66) Rev. C - Added 831777 (item 66) and 831778 (item 44) Rev. D - Changed item 13 , 14, 15, and 16.

This manual is also suitable for:

1150-0091150-0101150-0111150-017

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