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SCHUNK iTENDO2 pad Assembly And Operating Manual

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Translation of Original Operating Manual
Assembly and Operating Manual
iTENDO² pad
ID 1484493

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Summary of Contents for SCHUNK iTENDO2 pad

  • Page 1 Translation of Original Operating Manual Assembly and Operating Manual iTENDO² pad ID 1484493...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1494155 Version: 03.00 | 08/09/2022 | en...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General........................ 5 About this manual .................... 5 1.1.1 Definition of Terms................... 5 1.1.2 Presentation of Warning Labels ............... 5 1.1.3 Applicable documents ................ 6 Warranty ...................... 6 Scope of delivery .................... 6 Basic safety notes .................... 7 Product safety ......................
  • Page 4 Table of Contents iTENDO² charger ..................... 18 Technical data.....................  18 5.1.1 Product data ................... 18 5.1.2 Ambient conditions and operating conditions ........ 18 Design and description .................. 19 5.2.1 Design ..................... 19 5.2.2 Functional description ................ 20 Using the iTENDO² charger.................  20 Maintenance ......................  22 5.4.1 Intervals and tasks .................. 22 Disassembly ......................

  • Page 5: General

    General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.

  • Page 6: Applicable Documents

    • Documents for the individual components (e.g. iTENDO² tablet or iTENDO² power plug) The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.2 Warranty If the product is used as intended, the warranty is valid for 12...

  • Page 7: Basic Safety Notes

    2.3 Inappropriate use The product is not being used as intended if, for example: • Devices are connected that are not explicitly approved by SCHUNK. • The information in the technical data is not observed when using and operating the product.

  • Page 8: Constructional Changes

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.6 Environmental and operating conditions Required ambient conditions and operating conditions...

  • Page 9: Personnel Qualification

    Basic safety notes 2.7 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •...

  • Page 10: Personal Protective Equipment

    Basic safety notes 2.9 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment.

  • Page 11: Transport

    Basic safety notes 2.11 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •...

  • Page 12: Maintenance

    2.14 Maintenance For trouble-free, long-lasting use, clean, maintain and check the functionality of the product regularly. Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com...

  • Page 13: Fundamental Dangers

    Basic safety notes 2.16 Fundamental dangers General • Observe safety distances. • Never deactivate safety installations. Disconnect the power source before installation, conversion, maintenance, or calibration. Ensure that no residual energy remains in the system. 2.16.1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly can make the product unsafe and can risk the danger of serious injuries and considerable material...

  • Page 14: Itendo² Pad Complete System

    iTENDO² pad complete system 3 iTENDO² pad complete system 3.1 Technical data 3.1.1 Product data 1484493 Length 350 mm Width 420 mm Height 190 mm Weight 5.75 kg Range of the wireless connection 3.1.2 Ambient conditions and operating conditions Operating temperature range +20°C to +50°C Transport temperature range +20°C to +50°C...

  • Page 15: Design And Description

    iTENDO² pad complete system 3.2 Design and description 3.2.1 Design iTENDO² tablet charger iTENDO² charger iTENDO² power plug iTENDO² case iTENDO² tablet 03.00 | iTENDO² pad | Assembly and Operating Manual | en | 1494155...

  • Page 16: Functional Description

    iTENDO² pad complete system 3.2.2 Functional description This product is the iTENDO² tablet with the iTENDO² app and accessories. In conjunction with an iTENDO² toolholder, process data from machine tools can be recorded and displayed. During the machining process, process vibrations are detected by the iTENDO²...

  • Page 17: Itendo² Power Plug

    iTENDO² power plug 4 iTENDO² power plug 4.1 Technical data 4.1.1 Product data 1484675 Weight 0.12 kg Input 100 V to 200 V Output 5 V - 2400 mA 2 x USB-A 4.1.2 Ambient conditions and operating conditions Operating temperature range +20°C to +50°C Transport temperature range -10°C to +50°C...

  • Page 18: Itendo² Charger

    iTENDO² charger 5 iTENDO² charger 5.1 Technical data 5.1.1 Product data 1484683 Weight 0.05 kg Power consumption max 0.45 A USB-A Cable length 1.5 m 5.1.2 Ambient conditions and operating conditions Operating temperature range +18°C to +25°C Maximum product temperature +35°C Expansion rate monitoring test +23°C ±2°C...

  • Page 19: Design And Description

    iTENDO² charger 5.2 Design and description 5.2.1 Design iTENDO² power plug iTENDO² charger a) USB-A connector b) Electrical connection iTENDO² charger iTENDO² charging contact Magnets Charging pins LED display charging status iTENDO² a) LED does not light up: no charging process b) LED lights up orange: charging process c) LED lights up green: iTENDO²...

  • Page 20: Functional Description

    iTENDO² charger 5.2.2 Functional description The iTENDO² charger serves as a connecting element between the iTENDO² power plug and the iTENDO². This can be used to charge the battery of the iTENDO². An LED display integrated in the iTENDO² charger provides information about the current charging status of the iTENDO².
  • Page 21 iTENDO² charger 1. Clean the contact surfaces of the iTENDO² charger and iTENDO². 2. Ensure that there are no conductive materials on the charging pins. IMPORTANT! There is a risk of a short circuit if there are metal chips or other conductive materials on the charging pins! 3.

  • Page 22: Maintenance

    NOTE: Damage or wear can compromise the functioning of the product. If non-replaceable parts of the product are worn or damaged, return the product to SCHUNK for inspection. 03.00 | iTENDO² pad | Assembly and Operating Manual | en | 1494155...

  • Page 23: Disassembly

    iTENDO² charger 5.5 Disassembly  WARNING Risk of injury from electric shock due to contact with live parts! Touching live parts can lead to an electric shock and cause serious injuries. Disconnect the iTENDO² charger from the voltage supply. • Do not touch the charging pins. •...

  • Page 24: Itendo² Tablet And Itendo² App

    iTENDO² tablet and iTENDO² app 6 iTENDO² tablet and iTENDO² app 6.1 Technical data 6.1.1 Product data 1484677 Dimensions 255 x 165 x 28 mm Weight 0.7 kg Power consumption max. 450 mA USB-C Cable length connection cable Wireless transmission range 2.4 GHz For further information on the iTENDO²...

  • Page 25: Basic Information

    iTENDO² tablet and iTENDO² app 6.3 Basic information CAUTION Possible transmission errors of the sensor data. Obstacles or electromagnetic interference from the environment can cause transmission errors during the transmission of sensor data. Correct interpretation of the sensor data is the responsibility •...

  • Page 26: Configuring The Itendo² Tablet And Itendo² App

    iTENDO² tablet and iTENDO² app 6.4 Configuring the iTENDO² tablet and iTENDO² app 1. Press the On/Off button on the iTENDO² tablet. The iTENDO² tablet starts. NOTE: If the iTENDO² tablet does ✓ not start, connect the iTENDO² tablet to the iTENDO² tablet charger.
  • Page 27 iTENDO² tablet and iTENDO² app The Bluetooth and Wi-Fi connection can be activated in this area. • Activation of the Bluetooth connection is mandatory. NOTE: Connections Without a Bluetooth connection, no connection with the iTENDO² can be established. • Activation of the Wi-Fi connection is not mandatory. It can be used to transfer data, for example.
  • Page 28 iTENDO² tablet and iTENDO² app The location settings can be managed in this area. • Activation of the location access is mandatory. NOTE: Without Location location access, the iTENDO² app will not work correctly. All installed apps are displayed in this area. The permissions of an app can be managed by tapping on an app.

  • Page 29: Operating The Itendo² Tablet And Itendo² App

    iTENDO² tablet and iTENDO² app 6.5 Operating the iTENDO² tablet and iTENDO² app NOTE If the tablet no longer responds to inputs, a restart can be forced. To do this, press the "ON/OFF" button and the "Volume down" button simultaneously for 7 seconds. 6.5.1 Design and description of the iTENDO²...
  • Page 30 iTENDO² tablet and iTENDO² app iTENDO² selection When using multiple toolholders, the iTENDO² can be selected depending on the process. Battery charge level Display of the battery charge level in percent. Signal strength display Display of the signal strength per level of the symbol. Project selection Allows different projects to be created and selected.

  • Page 31: Opening And Closing The Itendo² App

    iTENDO² tablet and iTENDO² app Sensor Enables the specification and modification of sensor data. 6.5.2 Opening and closing the iTENDO² app Opening the iTENDO² app 1. Press the On/Off button on the iTENDO² tablet. The iTENDO² tablet starts. NOTE: If the iTENDO² tablet does ✓...
  • Page 32 iTENDO² tablet and iTENDO² app Closing/minimizing the iTENDO² app 1. Tap on the symbol with the 3 lines (1) and either: Close all apps by tapping "Close all" (a), or ✓ close only the iTENDO² app by swiping up on the iTENDO² ✓...

  • Page 33: Connecting/Disconnecting Itendo²

    iTENDO² tablet and iTENDO² app 6.5.3 Connecting/disconnecting iTENDO² Connecting iTENDO² 1. Make sure that the Bluetooth connection is enabled on the } 6.4 [ / iTENDO² tablet  26]. 2. Start the iTENDO² app } 6.5.2 [ /  31]. 3. Start the scan process by tapping the "ITN-TH-DEMO" button (1).

  • Page 34: Creating Projects And Processes

    iTENDO² tablet and iTENDO² app 6.5.4 Creating projects and processes Creating a project } 6.5.2 [ / 1. Start the iTENDO² app  31]. 2. Tap the "Projects..." button (1). The "Projects..." submenu opens. ✓ 3. Tap the "Add project..." button. 4. Enter the project name. 5.

  • Page 35: Creating Screenshots

    iTENDO² tablet and iTENDO² app 6.5.5 Creating screenshots There are two ways of creating screenshots in the iTENDO² app: • Briefly press the On/Off button and the Volume down button simultaneously (1). NOTE: This allows screenshots to also be created outside of the iTENDO² app. Screenshot is saved in the gallery.

  • Page 36: Display Modes Of The Itendo² App

    iTENDO² tablet and iTENDO² app 6.5.6 Display modes of the iTENDO² app There are different display modes that can be selected by tapping the corresponding button. 6.5.6.1 Live display mode In the Live display mode, the iTENDO² can be selected. The detected vibration data from the sensor is displayed in the central diagram.
  • Page 37 iTENDO² tablet and iTENDO² app Sensors selection Allows data to be selected and accessed from sensors connected } 6.5.3 [ / to the iTENDO² app  33]. Project selection } 6.5.4 [ / Allows previously created projects to be selected  34]. Process selection } 6.5.4 [ / Allows previously created processes to be selected  34].
  • Page 38 iTENDO² tablet and iTENDO² app Time range selection button Allows the time range to be selected for the data to be displayed in the central diagram. Stop the display Allows the display of the central diagram to be stopped. This prevents automatic scaling and ensures a detailed view with manual zoom.
  • Page 39 iTENDO² tablet and iTENDO² app 6.5.6.2 Trend display mode In the Trend display mode, the average values of individual recordings from the automatic recording can be determined. In the central diagram, the average values can be compared and additional exact limits can be defined. NOTE: Trends can only be displayed if recordings exist for the selected process.
  • Page 40 iTENDO² tablet and iTENDO² app Settings menu scale parameters of the Y-axis Allows the settings of the scale parameters to be set and reset for the Y-axis of the central diagram. Camera button Allows screenshots of the central diagram to be } 6.5.5 [ / taken  35].
  • Page 41 iTENDO² tablet and iTENDO² app 6.5.6.3 Display mode recordings In the Recordings display mode, all manual and automatic recordings of processes are listed. If required, the different recordings can be displayed as different colored lines in the central diagram. NOTE: The legend below the central diagram assigns a recording to each colored line.
  • Page 42 iTENDO² tablet and iTENDO² app Settings menu scale parameters of the Y-axis Allows the settings of the scale parameters to be set and reset for the Y-axis of the central diagram. Camera button Allows screenshots of the central diagram to be } 6.5.5 [ / taken  35].
  • Page 43 iTENDO² tablet and iTENDO² app 6.5.6.4 Exporting recordings / managing exported recordings Exporting recordings In the Recordings display mode, data can be exported in CSV file format. To do this proceed as follows. NOTE: The decimal separator in the CSV file can be changed in the } 6.5.1 [ / settings (point or comma)  29].
  • Page 44 iTENDO² tablet and iTENDO² app Current files Search Documents Downloads Current files Under "Current files" you can see the last saved files. Search Under "Search" files can be searched for by their file name. Documents An overview of all folders appears under "Documents". Here you can open the desired file.
  • Page 45 iTENDO² tablet and iTENDO² app Managing exported recordings 1. Open the appropriate folder with the desired file. 2. Tap and hold the file with your finger for a few seconds. A selection bar (a) opens in which the file can be released ✓...
  • Page 46 iTENDO² tablet and iTENDO² app 6.5.6.5 Alarm display mode In the Alarm display mode, all alarms that have occurred recently are displayed. To delete an individual alarm, the "X" button must be tapped (1). To delete all alarms, the "Delete all alarms" button must be tapped (2).
  • Page 47 iTENDO² tablet and iTENDO² app 6.5.6.6 Manage process display mode In the Manage process display mode, the settings of the process and the project can be managed. NOTE: Processes and projects must be created before they can be } 6.5.4 [ / managed  34].
  • Page 48 iTENDO² tablet and iTENDO² app Project settings area In this area you can change the project name or delete the project. • Button to save the new project name (i) • Button to delete the project (h). IMPORTANT! If a project is deleted, all processes contained in it are also deleted! Process settings area In this area the selected process can be renamed, commented on...
  • Page 49 iTENDO² tablet and iTENDO² app 6.5.6.7 Sensor display mode In the Sensor display mode, the information about the respective sensor can be set and retrieved. Settings for sensor area Information about sensor area NOTE: If not all areas are visible, you can scroll down or adjust the font size of the tablet.

  • Page 50: Charging The Itendo² Tablet

    iTENDO² tablet and iTENDO² app 6.6 Charging the iTENDO² tablet Charge the iTENDO² tablet only with the included iTENDO² tablet charger and iTENDO² power plug. IMPORTANT! Do not charge the iTENDO² tablet for more than one week, otherwise there is a risk of overcharging the battery.

  • Page 51: Troubleshooting

    Troubleshooting 7 Troubleshooting Repair work may only be carried out by SCHUNK! If you have any questions regarding maintenance and servicing, our technical customer service is available during our business hours: Service telephone: +49-7133-103-2956 service.toolholder@de.schunk.com Possible malfunction / Possible causes...
  • Page 52 Plug connection, loose USB Check plug connection cable iTENDO² tablet charger Return the iTENDO² tablet damaged charger to SCHUNK iTENDO² power plug Return the iTENDO² power damaged plug to SCHUNK 03.00 | iTENDO² pad | Assembly and Operating Manual | en | 1494155...

  • Page 53: Spare Parts List

    Spare parts list 8 Spare parts list Description 1484493 iTENDO² pad complete system with • iTENDO² case • iTENDO² tablet including iTENDO² app • iTENDO² charger • iTENDO² tablet charger • iTENDO² power plug 1484677 iTENDO² tablet with iTENDO² app installed 1484683 iTENDO²...

  • Page 54: Disposal

    • Follow local regulations on dispatching product components for recycling or proper disposal. Alternatively, you can return the product to SCHUNK for correct disposal. 03.00 | iTENDO² pad | Assembly and Operating Manual | en | 1494155...

  • Page 55: Eu Declaration Of Conformity

    EU Declaration of Conformity 10 EU Declaration of Conformity according to the European Directive 2014/53/EU, Annex VI. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar We hereby declare that on the date of the declaration, the product described below complied with all basic safety and health regulations found in Directive 2014/53/EU of the European Parliament and of the Council on machinery.
  • Page 56 2011/65/EU RoHS Directive Person authorized to compile the technical documentation: Moritz Wiedmann, address: refer to manufacturer's address Signed for and on behalf of: SCHUNK GmbH & Co. KG Lauffen/Neckar, February 2020 p.p. Moritz Wiedmann; Head of Development Clamping Technology p.p. Jörn Rastetter; Head of Functional Safety; Safety Assurance Manager (SAM) 03.00 | iTENDO²...
  • Page 60 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...

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