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Summary of Contents for Omron MiniSafe 4800 Series
- Page 1 MiniSafe 4800 Series Safety Light Curtains 5-Pin Version Installation and Operating Manual © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 2 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 3: Table Of Contents
Section 6 -- Using Selector Switches To Set Features ....... . .page 20 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 4 Section 10 -- Connecting To The Machine Control Circuit ......page 31 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 5 Appendix B —Test Procedure...........page 57 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 6 Figure 15-1 Example of IBI LED’s used to Show Fault Code ......page 54 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
- Page 7 Table 15-1 Diagnostic Codes........... .page 52 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
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Page 8: Section 1 -- Important Safety Warnings
— Follow all procedures in this manual for proper operation of the MS4800 system. The enforcement of these requirements is beyond the control of Omron STI. The employer has the sole responsibility to follow the preceding requirements and any other procedures, conditions and requirements specific to his machinery. -
Page 9: Section 2 -- Significant Features
MS4800S - SELECTOR SWITCH ACCESS SELECTOR SWITCH ENDCAP ENDCAP WITH DOOR ACCESS TRANSMITTER RECEIVER RECEIVER SWITCHES TRANSMITTER SWITCHES Figure 2-1 MS4800 Access to Features OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 10: Figure 2-2 System Components
0 VDC - White Wire OSSD 1 - Black Wire Earth - Green Wire OSSD 2 - Brown Wire Earth - Green Wire OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 11: Section 3 -- System Operation
If internal alarms are detected by the system during power-up or operation, it will enter the ALARM state with its safety outputs in the OFF state. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 12: Automatic Start
ASC AD ED ERI ES The MiniSafe 4800 series safety light curtain is available in a “cascaded” version, referred to as the MSF4800 series. The MSF4800 series allows multiple transmitters/receivers to be “daisy-chained” in series. This type of arrangement permits the MSF4800 to guard multiple areas of a machine. -
Page 13: Msf4800 Segment Reduction Restart Procedure
The transmitter will not fault if the number of segments is reduced. However, to operate normally the transmitter must always match the receiver in the number of segments and beams. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 14: Section 4 -- Detection Options
OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 15: Selecting Fixed Blanking With Selector Switches
3 Hz. When the final Fixed Blanking switch is flipped, both the red and amber LEDs and the IBIs of the blocked beams start flashing to indicate the Program switch is enabled. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 16: Figure 4-3 Selecting Fixed Blanking Procedure 2
If the 10 minute period expires, the amber LED and IBIs quit flashing and the yellow LED (INTERLOCK) goes on. The user can start another programming sequence by setting both Fixed OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 17: Figure 4-6 Selecting Fixed Blanking Procedure
The yellow LED turns on to indicate the Start button is active. Figure 4-7 Selecting Fixed Blanking Procedure 6 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 18: Floating Blanking
INTERLOCK or MACHINE RUN condition depending upon the selected operating mode. NOTE: Two-beam floating is not available on the MS4800S. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 19: Fixed Blanking With Floating Blanking
20 mm + 10 mm = 30 mm (1.18 inches). • A MiniSafe MS4800-20 system with two beams disabled has a minimum object resolution of: OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 20: Optical Synchronization
Once the synchronization is established, it can be maintained as long as the required number of consecutive clear beams can be satisfied anywhere in the system (including flex systems). OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 21: Section 5 -- Diagnostic And Test Features
O NI T OR IN G EDM is not available on the 5-pin version of the MS4800. If external device monitoring is required, OMRON STI recommends the use of a safety monitoring relay in conjunction with the MS4800 light curtain. -
Page 22: Section 6 -- Using Selector Switches To Set Features
Disabled 2 = Off Enabled 2 = On TRANSMITTER SELECTOR SWITCHES (Shown in factory default positions) Figure 6-2 Transmitter Selector Switches OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 23: Receiver Selector Switch Settings
1. On the receiver this is activated by setting position 3 of switch A and switch B. NOTE: Both receiver and transmitter must be set to the same code. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 24: Section 7 -- Outputs
In the MACHINE RUN state, the safety outputs are electrically conducting and source 625mA of current at 24 VDC. In the MACHINE STOP state, the outputs are not electrically conducting. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 25: Section 8 -- Safe Mounting Distance
I ST AN CE OR MU LA S In the United States two formulas exist to properly determine the safety distance. Omron STI recommends the formula provided by the American National Standards Institute (ANSI) which incorporates additional factors when compared to the formula required by OSHA. -
Page 26: European Safety Distance Formulas
= the response time of the MS4800 system, in seconds. This response time is given in Table 13-1. WARNING! When using an Omron STI RM-X, RM-1 or RM-2AC with the MS4800 system, add 8ms to the response times stated in... -
Page 27: Factors Affecting The Safety Distance Formula
C = 1200 mm – (0.4 x H), but not less than 850 mm H = the height of the detection zone above the floor in mm. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 28: Section 9 -- Installation
Figure 9-3 Unsafe Mounting Example (2) Interruption is not detected because of the reflection. Reflective surface interference may also appear above and below the sensing field OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 29: Cross Talk Mitigation
The transmitter and receiver units must be set to the same scan code for the receiver to enter the MACHINE RUN state. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 30: General Mounting Considerations
This is to be installed using the T-slot on the backside of the transmitter and receiver. ALTERNATE T-SLOT MOUNTING ALTERNATE T-SLOT MOUNTING Figure 9-7 Adding Mounting Bracket OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 31: Installation Of Multiple Systems
The system operates directly from 24 VDC ±20%. Power to the system must come from a 24VDC SELV power supply which meets the voltage interruptions and dip requirements of IEC 61496-1 (per section 4.3.22 and 5.4.3.2) and IEC 60204-1 (per section 4.3.3) , Omron STI part number 42992 or equivalent. -
Page 32: Requirements For Perimeter Guarding
It can restrict advanced light curtain features such as Floating Blanking and Fixed Blanking. Contact Omron STI for further information. Good sources of reference for PSDI include: ANSI RIA 15.06-1999, OSHA 1910.217(h), and ANSI B11.2-1995 (R2005). -
Page 33: Section 10 -- Connecting To The Machine Control Circuit
The machine must be connected using both safety outputs. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 34: Connecting To A Safety Monitoring Device
NC contacts of the external devices. Receiver & Transmitter connections shown with cable MS4800-CBLTX-10M Figure 10-1 Connecting to a Safety Monitoring Device OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 35: Connecting Via An Rm-1 Module
IA AN O DU LE The Omron STI RM-1 Module provides force-guided relay outputs for machine control. OSSD Safety outputs 1 and 2 are connected to the RM-1 and provide the power necessary to energize its relays. See Figure 10-2 for the preferred connection method using the RM-1. The auxiliary non-safety output of the MS4800 system can be used to signal light curtain status to a PLC. -
Page 36: Connecting Via An Rm-2Ac Module
I A AN O DU LE The Omron STI RM-2AC module provides force-guided relay outputs for machine control as well as a convenient location to terminate all outputs and inputs from MS4800 system. See Figure 10-3 for the preferred connection method using the RM-2AC. -
Page 37: Connecting Via Two Force-Guided Relays
MS4800-CBLTX-10M MS4800 Transmitter Brown Black Blue +24VDC White 0 VDC Green Earth Figure 10-4 Connecting Via Two Force-guided Relays OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 38: Connecting Via An Rm-2Ac-Ip
To Machine Control Line voltage 100 - 240VAC SUPPRESSOR ED1 ED2 SUPPRESSOR Control Voltage Figure 10-5 Connecting Via An RM-2AC-IP Module OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 39: Section 11 -- Checkout And Test Procedures
The Test Procedure must be performed by qualified personnel. To test the MS4800 system with Fixed Blanking and Floating Blanking disabled, use the Omron STI-supplied test object. For applications where Fixed Blanking or Floating Blanking are enabled, see Table 4-6 to determine the proper size test object. -
Page 40: Section 12 -- Cleaning
Clean the window with a mild detergent or glass cleaner. Use a clean, soft, lint-free cloth. Painted MS4800 surfaces may be cleaned with a mild de-greasing cleaner or detergent. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 41: System Specifications
24 VDC ± 20% 1.7A max. (receiver 450mA + OSSD1 625 mA max. + OSSD2 625 mA max. ). (See note 1) Power Supply Must meet requirements of IEC 60204-1 and IEC 61496. Omron STI part number 42992 or equivalent. (See note 1 ). Mechanical:... -
Page 42: Section 13 -- Specifications And Additional Information
Note 2: 24 VDC is nominal. Actual voltage is dependent upon supply, V = Vsupply - 1V. Note 3: When using a Omron STI-supplied 30 meter receiver cable the total load current is limited to 1.2A at 24V (nominal). See when using customer supplied cables. -
Page 43: Minisafe Ms4800 Dimensional Drawings
58.0 [2.28] 215.4 BRACKETS VIEW [8.48] INVERTED TYPICAL LEFT SIDE RIGHT SIDE BACK VIEW VIEW VIEW Figure 13-1 MS4800 Dimensional Drawing OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 44: Table 13-4 Ms4800-14/20 Transmitter And Receiver Dimensions
1660.6/65.4 1698.2/66.9 1738.6/68.5 1780.4/70.0 1818.8/71.6 1857.8/73.1 1900.2/74.8 1586.2/62.5 1623.8/63.9 1664.2/65.5 1706.0/67.2 1743.7/68.7 1783.4/70.2 1825.8/71.9 1650.2/65.0 1687.8/66.5 1728.2/68.0 1770.0/69.7 1807.7/71.2 1847.4/72.7 1889.8/74.4 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 45: Table 13-5 Ms4800-30 Transmitter And Receiver Dimensions
1977.6/77.9 2020.1/79.5 2057.7/81.0 2097.4/82.6 2139.9/84.3 2176.9/85.7 2217.3/87.3 1903.2/74.9 1945.7/76.6 1983.3/78.1 2023.0/79.7 2065.5/81.3 2102.9/82.8 2142.9/84.4 1967.2/77.5 2009.7/79.1 2047.3/80.6 2087.0/82.2 2129.5/83.8 2166.5/85.3 2206.9/86.9 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 46: Table 13-6 Ms4800-40 Transmitter And Receiver Dimensions
1420.9/55.9 1540.7/60.7 1660.6/65.4 1780.4/70.0 1900.2/74.8 2020.1/79.5 2139.9/84.3 1346.5/53.0 1466.3/57.7 1586.2/62.5 1706.0/67.2 1825.8/71.9 1945.7/76.6 2065.5/81.3 1410.5/55.5 1530.3/60.2 1650.2/65.0 1770.0/69.7 1889.8/74.4 2009.7/79.1 2129.5/83.8 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 47: Minisafe Cascaded Msf4800 Dimension Drawings
VIEW CABLE MOUNTING 215.4 BRACKETS [8.48] INVERTED TYPICAL LEFT SIDE RIGHT SIDE BACK VIEW VIEW VIEW Figure 13-2 MSF4800 Dimension Drawings OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 48: Table 13-7 Msf4800-14/20 Transmitter And Receiver Dimensions
1359.4/53.5 1397.7/55.0 1437.4/56.6 1479.2/58.2 1517.6/59.8 1557.3/61.3 1599.0/63.0 1637.4/64.5 1287.1/50.8 1325.4/52.2 1365.1/53.8 1406.9/55.4 1445.3/56.9 1485.0/58.5 1526.7/60.1 1565.1/61.6 1340.8/52.8 1379.1/54.3 1418.8/55.9 1460.6/57.5 1499.0/59.0 1538.7/60.6 1580.4/62.2 1618.8/63.7 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 49: Table 13-8 Msf4800-30 Transmitter And Receiver Dimensions
1158.2/45.6 1198.5/47.2 1239.5/48.8 1277.9/50.3 1318.3/51.9 966.1/38.0 1005.8/39.6 1046.9/41.2 1085.9/42.8 1126.2/44.3 1167.2/46.0 1205.6/47.5 1246.0/49.1 1019.8/40.2 1059.9/41.7 1100.6/43.3 1139.6/44.8 1179.9/46.5 1220.9/48.1 1259.3/49.6 1299.7/51.2 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 50: Table 13-9 Msf4800-40 Transmitter And Receiver Dimensions
879.6/34.6 999.4/39.4 1119.2/44.1 1239.5/48.8 1359.4/53.5 447.8/17.6 567.6/22.4 687.4/27.1 807.3/31.8 927.1/36.5 1046.9/41.2 1167.2/46.0 1287.1/50.8 501.5/19.7 621.3/24.5 741.1/29.2 861.0/33.9 980.8/38.6 1100.6/43.3 1220.9/48.1 1340.8/52.8 OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 51: Warranty
Omron Scientific Technologies, Inc. 1 3 . 8 R EPA IR S Omron STI offers product repair service at our factory. If you need repairs made to any Omron STI product contact our Customer Service Department. OMRON Scientific Technologies Inc. -
Page 52: Documentation Criteria
However, Omron STI does not assume liability for the contents of this publication, the examples used within, or the use of any product described herein. Omron STI reserves the right to make changes to products and/or documentation without further notification. -
Page 53: Section 14 -- Glossary
MACHINE STOP state. A Start signal transition must occur before returning to MACHINE RUN following any transition to MACHINE STOP. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 54: Section 15 -- Diagnostics & Troubleshooting
Check all cable connections. Call module error Omron STI (888-510-4357) Mute module error Check all cable connections to mute module. Call Omron STI (888-510- 4357) OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 55 Call Omron STI for troubleshooting assistance (888-510-4357) Second segment or mute Replace with compatible component or module firmware not return system to Omron STI for upgrade. compatible with first segment Third segment or mute module Replace with compatible component or firmware not compatible with return system to Omron STI for upgrade.
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Page 56: Receiver Diagnostic Information
Note: The pull-in voltage requirement of the relays must be satisfied. The 4800 provides V=V –2V on supply each solid-state safety output. OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 57: Troubleshooting The Transmitter
6. Verify the cable lengths from the light curtain to the control relays are within specified limits. See Section 13.1 -- System Specifications. 7. Call Omron STI’s Application Engineering Department at 1/888/510-4357. 1 5 . 4 T R O UBL ESH O OTI NG TH E... -
Page 58: Appendixa -Checkout Procedure
Press and release the start button. 7. Record the test results in the machine log, then perform the Test Procedure. ___ Pass ___ Fail Technician Signature:____________________________________________________________________ OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... -
Page 59: Appendixb -Test Procedure
___ Pass machine. Immediately tag or LOCKOUT the machine to prevent its use and ___ Fail notify the supervisor. Technician Signature:____________________________________________________________________ OMRON Scientific Technologies Inc. © OMRON STI 0613 PN99804-0060 Rev. B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 60 Buyer indemnifies Omron against all related costs or expenses. rights of another party. 10. Force Majeure. Omron shall not be liable for any delay or failure in delivery 16. Property; Confidentiality. Any intellectual property in the Products is the exclu-...
- Page 61 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Authorized Distributor: Automation Control Systems •...
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