Omron FL-STC Series Instruction Sheet

FL-STC□□
Model
FL series Lighting for Image Processing
Lighting Controller
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet pri-
marily describes precautions required in installing and
operating the product.
Before operating the product, read the sheet thoroughly to
acquire sufficient knowledge of the product. For your con-
venience, keep the sheet at your disposal.
TRACEABILITY INFORMATION:
Importer in EU Manufacturer
Omron Europe B.V. Omron Corporation,
Wegalaan 67-69 Shiokoji Horikawa,Shimogyo-ku,
2132 JD Hoofddorp, Kyoto, 600-8530 JAPAN
The Netherlands
2155411-6D
2011
PRECAUTIONS ON SAFETY
● Meanings of Signal Words
Indicates a potentially hazardous
situation which, if not avoided, may
CAUTION
result in minor or moderate injury or
in property damage.
● Alert statements
CAUTION
Do not use it exceeding the rated voltage.
There is a possibility of failure and fire.
Do not connect amplifier units to AC power
supply. Risk of explosion.
Indicates prohibition when there is a risk of
minor injury from electrical shock or other
source if the product is disassembled.
PRECAUTIONS FOR SAFE USE
Please observe the following precautions for safe use of the products.
1.Installation Environment
· Do not use the product in environments where it can be exposed
to inflammable/explosive gas.
· To secure the safety of operation and maintenance, do not install
the product close to high-voltage devices and power devices.
2.Power Supply and Wiring
· The supply voltage must be within the rated range (DC21.6 to
26.4V including ripple 10%(peak to peak)).
· Reverse connection of power supply is not allowed. Connection to
AC power supplies also not allowed.
· Open-collector outputs should not be short-circuited.
· High-Voltage lines and power lines must be wired separately from
this product. Wiring them together or placing them in the same
duct may cause induction, resulting in malfunction or damage.
· Always turn off the power of the unit before connecting or
disconnecting cables.
3.Other Rules
· Do not use for safety circuit for human safe and nuclear power.
· Do not attempt to disassemble, deform by pressure, incinerate,
repair, or modify this product.
· When disposing of the product, treat as industrial waste.
· If you notice an abnormal condition such as a strange odor,
extreme heating of the unit, or smoke, immediately stop using the
product, turn off the power, and consult your dealer.
4. Regulations and Standards
This product is compliant with the standards below:
EN Standards(European Standards), EN61326-1
Electromagnetic environment : Industrial electromagnetic
environment
(EN/IEC 61326-1 Table 2)
Also, the following condition is applied to the immunity test of this product.
: There may be cases that Lighting brightness fluctuate Max 10%.
PRECAUTIONS FOR CORRECT USE
Please observe the following precautions to prevent failure to operate,
malfunctions, or undesirable effects on product performance.
1.Do not install the product in locations subjected to the following
conditions:
· Ambient temperature outside the rating
· Rapid temperature fluctuations
· Relative humidity outside the range of 35 to 85%
· Presence of corrosive or flammable gases
· Presence of dust, salt, or iron particles
· Direct vibration or shock
· Reflection of intense light (such as other laser beams, electric
arc-welding machines, or ultra-violet light)
· Direct sunlight or near heaters
· Water, oil, or chemical fumes or spray, or mist atmospheres
· Strong magnetic or electric field
2.Power Supply and Wiring
· Connect lightings and I/O lines first, then supply voltage source.
· If surge currents are present in the power lines, connect surge
absorbers that suit the operating environment.
· Before turning ON the power after the product is connected, make
sure that the power supply voltage is correct, there are no
incorrect connections (e.g. load short-circuit) and the load current
is appropriate. Incorrect wiring may result in break down of the
product.
· Use FL-XC cable to extend the cable length between lightings and
lighting controller. FL-XC can be used only one unit at the same
time. Do not connect FL-XC and FL-XC each other.
3.Maintenance and inspection
· Prevent from high pressure instruments and driving machines for
safty of operation and maintenance.
· Always turn off the power of the unit before connecting or
disconnecting cables.
· Do not use thinners, benzene, acetone, kerosene to clean the
Product.
1.Specifications
Model Lighting Controller 1CH type
I/O type NPN
FL-STC10
Model Name
Power Supply Voltage
Currant Consumption MAX 36W,1.5A(Lighting Included)
Lighting Channel
Applicable Lighting
Luminance CONTINUOUS
Control mode
Method EXTERNAL
TRIGGER
mode
STOROBE
mode (more than 2 times brighter than EXTERNAL TRIGGER mode)
Luminance Key
Adjustment I/O
External Interface
Terminal block(External Trigger 1CH/2CH, power supply)
Dielectric Strength
Insulation Resistance
Ambient Temperature Operating: 0 to 40℃, Storage: −15 to ＋60℃ (with no icing or condensation)
Ambient Humidity Operating and storage: 35% to 85% (with no condensation)
Vibration Resistance(destructive) 10 to 150 Hz, (0.7mm double amplitude) 80 min each in X, Y, and Z directions
2
Shock Resistance (destructive) 150 m/s 3 times each in 6 directions(up/down, left/right, forward/backward)
Materials
2
Degree of Protection
Weight
Accessories
2.Installation
■ Fix to DIN rail
Put on and take off from DIN rail with one-touch operation.
1) Put on
1. Hook on the DIN rail
2. Push controller until the click sound
1
2
Attention
Fix the controller by End Plate
DIN rail
PFP-100N（1m）
PFP-50N（0.5m）
PFP-100N2（1m）
End plate
■ Fix by screw
It can be fixed by 2pcs of M4 screw. Fasten torque : within 0.49n/m
fixing hole
fixing hole
3.How to connect to light
■ Insert
Adapt the boss of lighting cable and channel mark
of controller. Insert cable to the controller until the
click sound.
(1) 1CH type (2) 2CH type
1CH mark
1CH mark
5.Part Names and Functions
(2) Connector to lighting CH2
(only for FL-STC20/25)
(1) Connector to lighting CH1
(3) Parallel connector
Setting data input and error
output
Operation(*)
(*)Operation and Display
(6) CH1 light emitting LED
ON at CH1 light emitting and blinking at CH1 setting process. Green LED.
(7) CH2 light emitting LED
ON at CH2 light emitting and blinking at CH2 setting process. Green LED.
(8) Digital display
Display lighting level, menu and setting value. Red LED.
(9) Mode change SW
Continuous mode <>Trigger mode <> Set mode exchange switch
(10) Cross key
Operation key to set value, select terms.
(11)CH/ENT key
- CONT,TRIG mode : Change CH for setting
- SET mode : Enter key to fix value
Lighting Controller 2CH type
PNP NPN PNP
FL-STC15 FL-STC20 FL-STC25
DC24V±10％(Including ripple)
MAX 72W,3A(Lighting Included)
1 2
FL-□ series
Lighting ON continuously.
PWM fregency:100KHz,Control step:400 steps
Lighting ON syncronized with external trigger
"During the TRIG signal ON" or "0.1 to 99.9ms"
PWM fregency:100KHz,Control step:400 steps
Lighting ON syncronized with external trigger
Lighting time:0.01 to 5ms
Slide SW and Direction key setting
9bit binary input contol
Parallel I/O connector(mini D-SUB 15 PIN)
AC1000V 50/60Hz 1min
20MΩ(100VDC)
Polycarbonate
IEC60259 IP20
Main unit:100g, Packed state:170g
Instruction sheet,Terminal block connector
2) Take off
1. Pull hook to the outside
2. Lift controller from DIN rail
1
2
· Dimensions from DIN rall
2-M4
89
Dimensions from fixing hole
■ Release
Pull connector with pushing the boss
Attention
Do not pull cable without pushing boss.
Disconnection might happen.
①Lock off by pushing
boss
②Release cable
2CH mark
Attention
Avoid to touch the terminals
Display(*)
(4) Terminal block
DC24V input and
Lighting trigger input
(5) Hook for fixing to
DIN rail
4.Wiring
Attention
Wire correctly, otherwise, it would be breakdown
■ Fix terminal block
1. Release terminal block by unfixing 2 screws.
2. Fix the wire to the terminal block by minus
screw fasten torque :0.22 – 0.25Nm
3. Insert male connector to female connector.
4.Fix the male connector by screw fasten
torgue:0.22-0.25Nm
PIN No. Signal I/O
1 TRIG1 Input
2 TRIG2 Input
3 24VDC Input
4 0V Input
Attention
- Use power supply DC24 (21.6 -26.4V) for 3 and 4 pin.
- Supply voltage from safety voltage circuit. Use UL class 2 direct-current power source if UL approval needed.
* DI13 and DI14 of parallel connector has Lighting trigger. Make sure isolate another trigger terminal when
you use one trigger terminal.
■ Parallel Connector
Parallel Connector
PIN Location
(mini D-SUB 15 pin
(female)) PARALLEL
DI11 DI12 DI13 DI14
DI6 DI7 DI8 DI9 DI10
DI1 DI2 DI3 DI4 DI5
PIN No. Signal I/O Fanction
DI1 D1 Input Data 1bit(low)
DI2 D2 Input Data 2bit
DI3 D3 Input Data 3bit
DI4 D4 Input Data 4bit
DI5 D5 Input Data 5bit
DI6 D6 Input Data 6bit
DI7 D7 Input Data 7bit
DI8 D8 Input Data 8bit
DI9 D9 Input Data 9bit(High)
DI10 CLR Input Error clear. (OFF⇒ON timing)
DI11 SEL Input Select setting CH. OFF=1CH, ON=2CH
DI12 SAVE Input Save data D9 - D1 to memory at the timing of "save"
OFF⇒ON(*4)
DI13 TRIG1 Input CH1 Trigger Input (*1)(*2)
(3.4)
DI14 TRIG2 Input CH2 Trigger Input (*1)(*2)
DO1 ERR Output ON at the Error happens
(*1) 1 and 2pin of terminal block have Lighting trigger. Make sure isolate another trigger terminal when you
use one trigger terminal.
(*2) Prevent from chattering, otherwise the lighting timing would be missed.
(*3) see "8. lighting level setting by parallel input""
(*4) Memory function "ON": The data stored in FLASH memory .
Memory function "OFF" : The data stored in RAM memory .
For more information please refer to "7. Setting "
Attention
Input signal more than MIN input time (ms). Otherwise the signal would not be recognized.
■ I/O circuit
· NPN(FL-STC20/10)
Terminal block
1 TRIG1
2 TRIG2(*1)
3 24VDC
4 0V DC24V
Load
DO1 ERR
DI1 D1
DI2 D2
DI3 D3
DI4 D4
DI5 D5
DI6 D6
DI7 D7
DI8 D8
DI9 D9
DI10 CLR
DI11 SEL
DI12 SAVE
DI13 TRIG1
DI14 TRIG2(*1)
Parallel Connector
(*1) no use for FL-STC10
Electric Specifications
·
Item NPN type(FL-STC20/10)
Output NPN Open-collector 30VDC 50mA max.
ON:residual voltage 1.2V max.
OFF:leakage current 0.1mA max.
Input ON:Short-circuited with 0V or 1.5V or less
OFF:Open(leakage current:0.1mA max.)
Attention
Connect I/O ground to power supply ground.
6.Dimensions
2-4.4×5.4Dia. (fixing hole)
30
Terminal block
(22.5)
* FL-STC10/15 don't have 2CH connector.
Terminal block
(female)
Terminal block
(male)
Fanction
Trigger input for CH1(*)
Trigger input for CH2(*)
Power Supply(24VDC)
Power Supply(0V)
※Recommended Connector:17HE-23150-C（DDK）
Recommended Connector hood:17JE-09H-1A-CF(DDK）
※Assembled product
FL-XCP2(Cable length:2m)
DO1
min-Input Time
1) CONT/TRIG mode
Set Luminance value by D9 – D1, 9bit binary data.
Range 1 – 400 (binary 000000001 – 110010000)
2) STB mode
(*3)
Set Strobe Lighting time by D9 – D1, 9bit binary data.
Range 0.01 – 5.00ms
(1 – 500 binary 000000001 – 111110100)
Each bit 1=ON, 0=OFF
0.5
(*3)
0.5
0.02
0.02
−
· PNP(FL-STC25/15)
Terminal block
1 TRIG1
2 TRIG2(*2)
3 24VDC
4 0V
DC24V
Load
DO1 ERR
DI1 D1
DI2 D2
DI3 D3
DI4 D4
DI5 D5
DI6 D6
DI7 D7
DI8 D8
DI9 D9
DI10 CLR
DI11 SEL
DI12 SAVE
DI13 TRIG1
DI14 TRIG2(*2)
Parallel Connector
(*2) no use for FL-STC15
PNP type(FL-STC25/15)
PNP Open-collector 50mA max.
ON:residual voltage 1.2V max.
OFF:leakage current 0.1mA max.
ON:Supply voltage short-circuited or
supply voltage within 1.5v
OFF:Open(leakage current:0.1mA max.)
Connector for Lightings(2CH) *
Connector for Lightings(1CH)
64.9
5.5 （ Fixing hole surface）
(UNIT:mm)