AUSSIE TONNEAU ATR01158 Fitting Instruction

Tonneau cover to suit triple m tray 2550mm x 1792mm

TONNEAU COVER FITTING INSTRUCTION

TONNEAU COVER TO SUIT TRIPLE M TRAY 2550MM X 1792MM

Rivet gun, Drill, 4.5mm Drill Bit, Measuring Tape, Silicon Sealant, Anti-Corrosive Primer, Marking Pencil

1 x Tonneau Cover

1 x Elastic Rope

2 x Support Bar

2 x Aluminium Ropetrack (856mm Long)

1 x Fitting Instruction

Some items in fitting kit may not be needed. All fitting kits are weighed to ensure accurate quantities.

1. INSTALLATION PROCEDURE

Note: Remove swarf and apply rust inhibitor to all drilled holes prior to riveting.

1. Join 2 pieces of rope track with dowel supplied. Place 1 piece of dowel in each end of the joined rope track.

2. Place the rope track with dowel placed in the ends of the rope track on the top edge of the drop sides and

push up against the front vertical edge of the tray. This is to ensure the rope track is at the correct height and

the front bead of the Tonneau cover can slide through from the side. Refer Diagram A.

3. Using a 4.5mm drill bit, drill six holes through the aluminium rope track and into the front face of the tray;

one at 50mm from either edge, with the others evenly spaced between the outer two positions. Remove rope

track and run a bead of silicone along the flat edge of the rope track, then rivet the aluminum rope track into

position.

4. To install your support bar. Measure the inside length of the tray. If you have been supplied 1 bar, halve this

measurement and that is the support bar position. If you have been supplied 2 bars divide the measurement

by 3 and these are the support bar positions. Centrally locate each bar bracket over these positions 5mm

down from the top edge, drill and rivet the bar brackets into place. Repeat for the remaining bar brackets on

both sides of the tray. Fit the Tonneau support bar/s to the bar brackets. (See Multi-Fit Bar Instruction

overleaf)

PART NUMBER: ATR01158

BASIC TOOL REQUIRE

CONTENTS

4 x Bar Brackets

43 x Rivets

27 x Rope Buttons

4 x Dowels

Table of Contents

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Page 1 TONNEAU COVER FITTING INSTRUCTION PART NUMBER: ATR01158 TONNEAU COVER TO SUIT TRIPLE M TRAY 2550MM X 1792MM BASIC TOOL REQUIRE Rivet gun, Drill, 4.5mm Drill Bit, Measuring Tape, Silicon Sealant, Anti-Corrosive Primer, Marking Pencil CONTENTS 1 x Tonneau Cover 4 x Bar Brackets...
Page 2 5. Thread the supplied rope in and out of all the eyelets and tie each end off behind the front eyelet on both sides. 6. Slide the front of the Tonneau cover through the aluminum rope track section. Neatly spread the Tonneau cover over the support bar/s, so it is centered and fully covers the tray.
Page 3 "Tonneau is not designed to be used as a load restraint" 3. MULTI-FIT SUPPORT BAR The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu Brumbys to Cab Chassis aluminium trays.
Page 4 3.1 BASIC TOOL REQUIRED Drill, 4mm drill bit 3.2 MULTI-FIT SUPPORT BAR CONTENTS 1 x hollow bar centrepiece 2 x grub screws 2 x solid bar end piece 3.3 FITTING MULTI-FIT BAR 1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders with the holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above and then with a white pencil make a mark through the small holes of the hollow bar onto the solid ends.