AUSSIE TONNEAU ATR01011 Installation Instructions

Tonneau ford courier super cab, 1985-1998

1 x Tonneau Cover

1 x Elastic Rope

1 x Tonneau Support Bar

3 x Aluminium Ropetrack (476mm Long)

1 x Fitting Instruction

1. INSTALATION PROCEDURE

Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled

1. Using two pieces of dowel, join the 3 aluminium rope tracks together. Place the other 2 pieces of

dowel in the ends of the now joined rope track.

2. Rest the aluminium rope track on the side rails as Shown in Diagram A, and push forward to the

vertical face of the tub.

3. Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminium rope tracks into

the front of tub.

4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon along the

back of the rope tracks and pop rivet into place.

5. To fit bar brackets measure 910 mm from the inside edge at the front of the tub and place them

as shown in Diagram A. (5mm down from top edge of tub) Drill and rivet, using 4.5 mm drill bit

and short 4 mm rivets. Insert bar according to supplied instructions.

6. Drill and rivet hooks as shown in Diagram B, using 4.5 mm drill bit and long 4 mm rivet.

7. Thread rope through each of the eyelets and tie off behind the front eyelet on each side

(Diagram C)

TONNEAU INSTALATION INSTRUCTIONS

Ford Courier Super Cab, 1985-1998

Part number: ATR01011

CONTENTS

2 x Bar Brackets

12 x Buttons

24 x Rivets

4 x Dowels

Table of Contents

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Page 1 TONNEAU INSTALATION INSTRUCTIONS Ford Courier Super Cab, 1985-1998 Part number: ATR01011 CONTENTS 2 x Bar Brackets 1 x Tonneau Cover 12 x Buttons 1 x Elastic Rope 24 x Rivets 1 x Tonneau Support Bar 4 x Dowels 3 x Aluminium Ropetrack (476mm Long) 1 x Fitting Instruction 1.
Page 2 "Tonneau is not designed to be used as a load restraint" 3. MULTI-FIT SUPPORT BAR The Aussie Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on the Market, from Suburu Brumbys to Cab Chassis aluminium trays.
Page 3 3.1 BASIC TOOL REQUIRED Drill, 4mm drill bit 3.2 MULTI-FIT SUPPORT BAR CONTENTS 1 x Hollow bar centrepiece 2 x Grub screws 2 x Solid bar end piece 3.3 FITTING MULTI-FIT BAR 1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders with the holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above and then with a white pencil make a mark through the small holes of the hollow bar onto the solid ends.