Ingersoll-Rand ARO PW10A A Series Operator's Manual

Ingersoll-Rand ARO PW10A A Series Operator's Manual

1” diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637401-XXX for Fluid Section Repair with seats (see page 4).
637401-XX for Fluid Section Repair without seats
(see page 4).
NOTE: This kit also contains several air motor seals which will
need to be replaced.
637397 for Air Section Repair (see page 6).
637390-3 for Major Air Valve Assembly (see page 7).
PUMP DATA
Models . . . . . . . . . . . .see Model Description Chart for "-XXX"
Pump Type . . . . . . . .Metallic Air Operated Diaphragm Pump
Material . . . . . . . . . . .see Model Description Chart
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.7 lbs (11.7 kgs)
Maximum Air Inlet Pressure . . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure. . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate
(Flooded inlet) . . . . .
Displacement / Cycle @ 100 psig . . . . 0.234 gal. (0.89 lit.)
Maximum Particle Size . . . . . . . . . . . . . 1/8" dia. (3.3 mm)
Maximum Temperature Limits
E.P.R / EPDM. . . . . . . . . . . . . . . -60
Hytrel
. . . . . . . . . . . . . . . . . . . -20
Nitrile . . . . . . . . . . . . . . . . . . . . 10
Santoprene
. . . . . . . . . . . . . -40
PTFE. . . . . . . . . . . . . . . . . . . . . . 40
Viton
. . . . . . . . . . . . . . . . . . . . -40
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 8
Mounting Dimension. . 5.9375" x 8.75 " (150.8 mm x 222.3 mm)
Noise Level @ 70 psig, 60 cpm . . . . . . . 80.6 dB(A)
 The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LA
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended. Consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
1" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
60.0 gpm (227.1 lpm)
(Diaphragm / Ball / Seat materials)
to 280
F (-51
to 138
to 180
F (-29
to 82
to 180
F (-12
to 82
to 225
F (-40
to 107
to 225
F (4
to 107
C)
to 350
F (-40
to 177
) to meet the intent of ANSI
eq
© 2019
CCN 15207962
PW10A-XXX-XXX-A
MODEL DESCRIPTION CHART
CENTRE SECTION MATERIAL
A - Aluminum
FLUID CONNECTION
A - Inlet - 1-1/2 - 11-1/2 NPTF-1
C)
Outlet - 1-1/4 - 11-1/2 NPTF-1
C)
C)
Fluid Cap and Manifold Material
C)
A - Aluminum
Hardware Material
C)
P - Plated Steel
S - Stainless Steel
Seat Material
A - Santoprene
C - Hytrel
Ball Material
A - Santoprene
C - Hytrel
G - Nitrile
Diaphragm Material
A - Santoprene
C - Hytrel
G - Nitrile
Fluid Section Service Kit Selection
EXAMPLE: Model #PW10A-AAP-AAA
Fluid Section Service Kit # 637401-AA
RELEASED:
REVISED:
(REV: K)
PW10A - A A X - X X X - A
F - Aluminum
G - Nitrile
T - PTFE
V - Viton
L - Long Life PTFE
T - PTFE / Santoprene
V - Viton
PW10A - AAX - X X X
637401 - X X
Ball
3-11-04
3-15-19
Figure 1
Diaphragm

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  • Page 1 OPERATOR’S MANUAL PW10A-XXX-XXX-A INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 3-11-04 REVISED: 3-15-19 (REV: K) 1” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump mate- rial options.
  • Page 2 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. hazardous material. Safe handling practices must EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS comply with local and national laws and safety code STATIC SPARK HAZARDOUS PRESSURE requirements.
  • Page 3 GENERAL DESCRIPTION OPERATING INSTRUCTIONS Always flush the pump with a solvent compatible with The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compat- the material being pumped if thematerial being pumped ibility options available.
  • Page 4 PARTS LIST / PW10A-XXX-XXX-AXX FLUID SECTION FLUID SECTION SERVICE KITS (637401-XXX or 637401-XX)  For Fluid Kits With Seats: 637401-XXX Fluid Section Service Kits include: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to -XXX in chart below), Dia- phragms (see DIAPHRAGM Option, refer to -XXX in chart below), and items: 19, 70, 144 and 175 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).
  • Page 5 PARTS LIST / PW10A-XXX-XXX-AXX FLUID SECTION . TORQUE REQUIREMENTS COLOR CODE NOTE: DO NOT OVERTIGHTEN FASTENERS. ALL FASTENERS ARE METRIC. DIAPHRAGM BALL MATERIAL COLOR COLOR (14) screw, tighten to 25 - 30 ft lbs (33.9 - 40.7 Nm). (26) screws, 20 - 25 ft lbs (27.1 - 33.9 Nm). Hytrel Cream Cream...
  • Page 6 PARTS LIST / PW10A-XXX-XXX-AXX AIR MOTOR SECTION  Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4. AIR MOTOR PARTS LIST Item Description (Qty) Part No. [Mtl] Item Description (Qty) Part No.
  • Page 7 PARTS LIST / PW10A-XXX-XXX-AXX AIR MOTOR SECTION PILOT VALVE PART GROUP . 134 Notch 101 181 103 Insert screwdriver here to remove (233) adapter plate. MAJOR VALVE MATERIAL CODE [A] = Aluminum . 105 [AO] = Alumina Oxide [B] = Nitrile Figure 3 [Br] = Brass [C] = Carbon Steel...
  • Page 8 TROUBLESHOOTING Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow. Check for diaphragm rupture. Check air supply. Check tightness of (14) diaphragm screw. Check for plugged outlet hose. Air bubbles in product discharge. Check for kinked (restrictive) outlet material hose. Check connections of suction plumbing.

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