TE Connectivity 90117 Use Manuallines

Hand crimping tool

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Wire Size Range
Stamped Here
Back of Tool
(Wire Side)
1. INTRODUCTION
Hand Crimping Tool 90117 (Figure 1) was designed to
crimp the Taper Pin Contact shown in Figure 2. Read
these instructions thoroughly before crimping any
terminals.
Dimensions in this instruction sheet are in metric
NOTE
units [with U.S. customary units in brackets] unless
otherwise specified.
i
Reasons for reissue are provided in Section 7,
REVISION SUMMARY.
2. DESCRIPTION
Each hand tool features two crimping jaws, a contact
locator, two insulation crimping adjustment pins, and
the CERTI-CRIMP hand crimping tool ratchet control.
The hand tool has the tool part number, color code,
and wire size marked on the BACK side of the tool.
The color code must match the color of the contact
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
Hand Crimping Tool 90117
Insulation Adjustment
Pins in Number Three
Position
Crimp Type
Figure 1
sleeve. The contact locator positions the terminal
between the crimping jaws and is adjustable to
accommodate long or short shoulder terminals. The
insulation crimping adjustment pins are used to
regulate the crimp height of the insulation barrel
sleeve.
The ratchet control feature assures full crimping of the
terminal. Once engaged, the ratchet will not release
until the tool handles have been FULLY closed. See
Figure 1.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Tool Number
Marking
The crimping jaws bottom before the ratchet
CAUTION
releases. This design feature ensures maximum
electrical and tensile performance of the crimp. Do
!
NOT re-adjust the ratchet.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-7183
28 SEP 11 Rev B
CERTI-CRIMP*
Hand Crimping
Tool Ratchet
1 of 5
LOC B

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Summary of Contents for TE Connectivity 90117

  • Page 1 PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
  • Page 2: Crimping Procedure

    408-7183 Color-Coded Sleeve Taper CONTACT WIRE Wire Strip  CONTACT COLOR WIRE INSULATION WIRE STRIP NUMBER CODE SIZE DIAMETER (mm [In]) LENGTH (mm [In]) Length 66211-[ ] Blue 18 - 16 2.59 [.102] Maximum 45.2 [1.78] Figure 2 3. CRIMPING PROCEDURE 4.
  • Page 3: Maintenance And Inspection Procedure

    408-7183 8.Remove the crimped terminal from the crimping jaws compound to remove accumulated dirt, grease, and and inspect the crimp. The crimp dot code on the color foreign matter. When degreasing compound is not coded sleeve will identify the hand tool used. Make available, tool may be wiped clean with a soft, lint- sure that the proper crimp dot code is shown for the free cloth.
  • Page 4: Revision Summary

    SIZE NUMBER TOOL NO GO 1.49 1.61 66211 90117 [.0585] [.0635] Figure 4 5.5. Ratchet Inspection The ratchet control feature on this hand tool should be checked to ensure that the ratchet does not release prematurely, allowing the jaws to open before they have fully bottomed.
  • Page 5 408-7183 REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 21045-3 RING, Retaining 120 - 130 1-23619-6 PIN, Retaining, .187 D x .52 In. L 21045-6 RING, External Crescent Retaining, .250 D Shaft 2-23620-9 PIN, Retaining, .250 D x .838 L 39364 SPRING, Handle 39207...

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