Related Manuals for hpmont HD3N-TC Series
Summary of Contents for hpmont HD3N-TC Series
- Page 1 HD3N-TC Series Crane Inverter User Manual Single/Three-phase 220 - 240V, 0.75 - 1.5kW Three-phase 380 - 460V, 0.4 - 18.5kW V1.0 2017.09...
- Page 2 Thank you for purchasing HD3N-TC series crane inverter by Shenzhen Hpmont Technology Co., Ltd. This User Manual describes how to use HD3N-TC series crane inverter and their installation wiring, parameter setting, troubleshooting and daily maintenance etc. Before using the product, please read through this User Manual carefully. In addition, please do not use this product until you have fully understood safety precautions.
- Page 3 Version and Revision Records Time: 2017/9 Version: V1.0 Revised chapter Revised contents • V1.0 published.
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Page 4: Table Of Contents
CONTENTS Chapter 1 Quick Start Guide ............................ 1 Chapter 2 Product Information ..........................3 2.1 Product Information ......................... 3 2.2 Dimension and Weight ........................4 Chapter 3 Electrical Installation ..........................5 3.1 Precautions ............................5 ... - Page 5 5.2.2 F01: Protection of Parameters........................ 33 5.2.3 F03: Acc/Dec Parameter ........................... 35 5.2.4 F05: External Setting Curve Parameter ....................36 5.2.5 F06: Multi-speed ............................36 5.2.6 F08: Asyn. Motor 1 Parameter ........................ 37 5.2.7 F09: Motor 1 V/f Control Parameters ....................39 ...
- Page 6 Safety Information and Precautions Safety Definition Pay attention to below marks on products/user manual. Danger Danger: A Danger contains information which is critical for avoiding safety hazard. Warning Warning: A Warning contains information which is essential for avoiding a risk of damage to products or other equipements.
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Page 8: Chapter 1 Quick Start Guide
Crane with auto braking control (inverter needs to control brake). Set below parameters: Ref. code Parameter Setting F00.01 Motor 1 control mode 0 (V/f control without PG) F00.05 Braking type selection 1 (Auto braking control) ―1― HD3N-TC Series Inverter User Manual V1.0... - Page 9 F03.01 Acc time Set according to actual F03.02 Dec time Set according to actual Set protection parameter Ref. code Parameter Setting F24.03 UP brake releasing current 20.0% F24.10 DN brake releasing current 20.0% ―2― HD3N-TC Series Inverter User Manual V1.0...
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Page 10: Chapter 2 Product Information
HD3N-4T0P4G-TC Frame 1 HD3N-4T0P7G-TC 0.75 Frame 1 HD3N-4T1P5G-TC Frame 1 HD3N-4T2P2G-TC Frame 1 HD3N-4T4P0G-TC 11.9 Frame 2 HD3N-4T5P5G-TC Frame 2 HD3N-4T7P5G-TC Frame 3 HD3N-4T011G-TC Frame 3 HD3N-4T015G-TC Frame 4 HD3N-4T018G-TC 18.5 Frame 4 ―3― HD3N-TC Series Inverter User Manual V1.0... -
Page 11: Dimension And Weight
2-Ød 2-Ød Frame 1 Frame 2 Frame1 / Frame2 4-Ød Frame3 / Frame4 Table 2-1 HD3N-TC dimension Dimension (mm) Mounting size (mm) Size G.W. (kg) Frame 1 Frame 2 Frame 3 Frame 4 ―4― HD3N-TC Series Inverter User Manual V1.0... -
Page 12: Chapter 3 Electrical Installation
• Do not connect the phase-shifting capacitors to the output circuit. • Switch motor or do variable and industrial frequency when inverter is in stop status. • The inverter DC bus terminals must not be short-circuited. ―5― HD3N-TC Series Inverter User Manual V1.0... -
Page 13: Terminal
U V W Single-phase AC power L1, L3/N (+) BR input terminals Output terminals, connect U, V, W to three-phase AC motor Braking resistor connection (+), BR terminals Ground terminal, connect to the ground ―6― HD3N-TC Series Inverter User Manual V1.0... -
Page 14: Supply And Motor Connection
If not, switch any two of the output terminals (U/V/W) or modify F00.17 = 1 to change the motor direction. The supply and motor connection are shown as Table 3-2. Refer to section 3.5 Braking Resistor (on page 19) for braking resistor. ―7― HD3N-TC Series Inverter User Manual V1.0... - Page 15 Braking Frame 2 AC reactor resistor Supply ground MCCB Contactor Mains supply L1 L2 (+) (-) EMI filter Braking Frame 3 / Frame 4 AC reactor resistor Supply ground MCCB Contactor Mains supply ―8― HD3N-TC Series Inverter User Manual V1.0...
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Page 16: Control Board For Frame1 / Frame2
R1A, R1B, R1C Relay output • R1B, R1C normally closed (NC); R1A, R1C normally open (NO) Note: Limit the current within 3A if relay terminal is to connect to AC 220V voltage signal. ―9― HD3N-TC Series Inverter User Manual V1.0... -
Page 17: Control Terminal Wiring
External controller Figure 3-2 Frame1 / Frame2 digital input (DI) 10kΩ Relay coil Digital 10 - 30VDC frequency Figure 3-3 Frame1 / Frame2 digital output (DO) Figure 3-4 Frame1 / Frame2 analogue input (AI) ―10― HD3N-TC Series Inverter User Manual V1.0... -
Page 18: Control Board For Frame3 / Frame4
• Pin 2 & 3 are short-connected, AO2 outputs current signal. SCI communication can select proper resistance. • Pin 1 & 2 are short-connected, no resistance (factory setting); • Pin 2 & 3 are short-connected, select proper resistance. ―11― HD3N-TC Series Inverter User Manual V1.0... -
Page 19: Control Terminal
When AI = digital input (ADI function), receive switching signal with Digital input (ADI) over 6V AO1, AO2 Ananlogue output Output voltage/current signal: 0 - 10V/0 - 20mA Programmable output Analogue ground ―12― HD3N-TC Series Inverter User Manual V1.0... - Page 20 Programmable output, contact rating: 250VAC/3A or 30VDC/1A R1A/R1B/R1C Relay output • R1B, R1C: normally closed; R1A, R1C: normally open Note: Limit the current within 3A if relay terminal is to connect to AC 220V voltage signal. ―13― HD3N-TC Series Inverter User Manual V1.0...
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Page 21: Control Terminal Wiring
4 collector output 2 Multi-function input 5 Multi-function input 6 relay output Analogue input 1 Analogue Analogue output 1 input 2 Analogue output 2 Figure 3-7 Frame3 / Frame4 control board connection ―14― HD3N-TC Series Inverter User Manual V1.0... - Page 22 SEL and P24) +24V +24V 15 - 56V 15 - 56V Drain Source Using external Using external power supply power supply Figure 3-9 Frame3 / Frame4 Source / Drain connection when using external power ―15― HD3N-TC Series Inverter User Manual V1.0...
- Page 23 AC signal DI terminal can input AC signal, refer to Figure + 24V 3-11. (remove the connector between SEL and 12－54V P24) Figure 3-11 Frame3 / Frame4 DI connection when AC signal inputs ―16― HD3N-TC Series Inverter User Manual V1.0...
- Page 24 Figure 3-12. Selecting 10V external supply, refer to Figure 3-13. AI2 can select current input and the range is 0 - 20mA, refer to Figure 3-13. External power supply +10V Figure 3-13 Frame3 / Frame4 AI2 connection ―17― HD3N-TC Series Inverter User Manual V1.0...
- Page 25 DO2 is pulse frequency output; DO2 can use internal 24V power supply of inverter or external power supply. The connection is shown in Figure 3-15. +24V +24V R: 10kΩ pull-up resistor f: Digital frequency meter 12 - 30V Figure 3-15 Frame3 / Frame4 DO2 connection ―18― HD3N-TC Series Inverter User Manual V1.0...
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Page 26: Braking Resistor
Bigger resistor can protect the braking system in fault condition, but oversized resistor may bring a capacity decrease, lead to over voltage protection. 2. The braking resistor should be mounted in a ventilated metal housing to prevent inadevertent contact during it works, for the temperature is high. ―19― HD3N-TC Series Inverter User Manual V1.0... -
Page 28: Chapter 4 Operation Instructions
HD3N-TC is equipped with LCD keypad; user can select LED keypad, refer to Figure 4-1. The standard LCD keypad cannot be dismantled. Frame 1 / Frame 2 Frame 3 / Frame 4 LCD keypad Standard LO/RE LOCK LED keypad Optional HD-LED-P-S HD-LED-P STOP Figure 4-1 Keypad ―21― HD3N-TC Series Inverter User Manual V1.0... - Page 29 Flashing Modifiable Program/Exit: Enter or exit Jog: Jog start inverter in keypad control mode. Run: Jog start inverter in keypad control mode. Stop/Reset: Stop inverter in keypad mode; reset fault when fault occurs. ―22― HD3N-TC Series Inverter User Manual V1.0...
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Page 30: Display Status
Fault history can be checked by F20.21 - F20.37. To reset the fault, press button ( ), or use external fault reset terminal or communication reset command. LOCK LO/RE Figure 4-3 Fault alarming status ―23― HD3N-TC Series Inverter User Manual V1.0... -
Page 31: Parameter Setting
The keypad uses four-level menu: mode setting (first-level) → function parameter group setting (second-level) → function parameter setting (third-level) → parameter setting (fourth-level). Figure 4-5 is an example in LCD display and the description of buttons is shown in Table 4-1. ―24― HD3N-TC Series Inverter User Manual V1.0... - Page 32 • The parameter can’t be modified, such as the actual detected parameters or recorded parameters etc. • Only when inverter stops can the function parameter be modified. • Only input the correct password can edit the function parameter. ―25― HD3N-TC Series Inverter User Manual V1.0...
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Page 34: Chapter 5 Function Introduction
F23: PWM Control Parameter (on pages 60 - 61) F24: Parameter for Lifting (on pages 61 - 64) F25: Light Load High Speed Parameter (on pages 64 - 65) Manufacturer Function Parameters (on page 65) ―27― HD3N-TC Series Inverter User Manual V1.0... -
Page 35: Group D: Display Parameter
1: Normal d00.11 Main setting frequency channel [Actual value] 0: Keypad. 6 - 7: AI1 - AI2. 1: Terminal. 10: Potentionmeter on keypad. 2: Communication. 12: Multi-speed. d00.14 Setting frequency (Hz) [Actual value] ―28― HD3N-TC Series Inverter User Manual V1.0... - Page 36 [Actual value] The relationship is same as AO1, refer to d00.36. d00.38 High speed output pulse frequency (Hz) [Actual value] d00.43 Load coefficient [Actual value] Display load coefficient, relative to rated current of motor. ―29― HD3N-TC Series Inverter User Manual V1.0...
- Page 37 Bit0 Frame3 / 4 RLY1 Frame1 / 2 RLY1 d00.55 Total power up time (h) [Actual value] d00.56 Total running time (h) [Actual value] d00.61 Present fault [Actual value] Display 100: means under-voltage. ―30― HD3N-TC Series Inverter User Manual V1.0...
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Page 38: Group F: General Parameters
2: SCI communication. Change the setting frequency by SCI command. • T he initial value of the SCI frequency is 0. 6: AI1. 7: AI2. 10: Potentionmeter. Valid when LED keypad adopted only. ―31― HD3N-TC Series Inverter User Manual V1.0... - Page 39 • After the interval of jog is completed, it Time immediately executes the arrived jog command. As show in figure. F00.16 Jog command Time F00.17 Running direction 0,1 [0] 0: The same as running command. 1: Opposite to running command. ―32― HD3N-TC Series Inverter User Manual V1.0...
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Page 40: F01: Protection Of Parameters
• 1: Checking menu mode. Only parameters different from factory setting can be displayed. Tens: Unused Hundreds: • 0: Group F can check after setting password. • 1: Group F can not check after setting password. ―33― HD3N-TC Series Inverter User Manual V1.0... - Page 41 Copy parameter to keypad Note: F01.03 =1/2 1. F01.00, F01.02, F01.03, F20.21 - F20.37 and group y can not be copied. 2. Parameter copying (No. 1/2 function) is valid when LED keypad adopted. HD3N-TC ―34― HD3N-TC Series Inverter User Manual V1.0...
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Page 42: F03: Acc/Dec Parameter
0.00 - 2.50 [0.20s] Refer to figure in F03.00. F03.15 Jog acc time 0.1 - 6000.0 [6.0s] F03.16 Jog dec time 0.1 - 6000.0 [6.0s] F03.17 Dec time for EMR stop 0.1 - 6000.0 [10.0s] ―35― HD3N-TC Series Inverter User Manual V1.0... -
Page 43: F05: External Setting Curve Parameter
Multi-frequency command 1 [50.00Hz] F06.01 Multi-frequency command 2 F06.02 Multi-frequency command 3 F06.03 Multi-frequency command 4 F00.09 - Upper limit frequency F06.04 Multi-frequency command 5 [5.00Hz] F06.05 Multi-frequency command 6 F06.06 Multi-frequency command 7 ―36― HD3N-TC Series Inverter User Manual V1.0... -
Page 44: F08: Asyn. Motor 1 Parameter
) to stop suto-tuning, and adjust F09.15, F09.16 (oscillation suppresstion coeffiscient) to lessen oscillation. 3: Motor stator resistance measurement. • When motor is in stationary state, stator resistance will be auto-measured and written into F08.07. ―37― HD3N-TC Series Inverter User Manual V1.0... - Page 45 Rotor resistance of a motor 1 F08.09 Leakage inductance of motor 1 0.00 - 500.00mH [Depend on model] F08.10 Mutual inductance of motor 1 F08.11 Excitation current of motor 1 0.0 - 999.9A [Depend on model] ―38― HD3N-TC Series Inverter User Manual V1.0...
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Page 46: F09: Motor 1 V/F Control Parameters
Rpm Voltage of manual torque boost (F08.04); get motor stator resistance (F08.07) by auto-tuning; set slip compensation gain F09.09 Frequency = 100.0%, to enable slip compensation to F09.08max F08.03 achieve fine load capability. ―39― HD3N-TC Series Inverter User Manual V1.0... - Page 47 This function is used to suppress the existed oscillation when inverter works with motor. • If output current changes repeatedly when inverter runs with constant load, user can adjust F09.16 to depress oscillation to keep running smoothly. ―40― HD3N-TC Series Inverter User Manual V1.0...
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Page 48: F10: Motor 1 Vector Control Speed-Loop Parameters
Switching frequency 2 of motor 1 speed loop F10.04 - 50.00 [15.00Hz] F10.00 - F10.05,F10.07 set the PID parameter of speed regulator (ASR). The structure is shown in figure. Torque current setting Error Frequency command Frequency feedback Torque limit ―41― HD3N-TC Series Inverter User Manual V1.0... - Page 49 Hundreds: Braking torque limit channel when motor is FWD Thousands: Braking torque limit channel when motor is REV • 0: Limit by digital setting. • 3 - 4: AI1 - AI2. • 7: Potentionmeter. Valid when LED keypad adopted only. ―42― HD3N-TC Series Inverter User Manual V1.0...
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Page 50: F11: Motor 1 Vector Control Current-Loop Parameters
Increase motor excitation current and increase the loaded capacity of motor when it is heavily loaded during rated frequency range. F11.05 To optimize motor magnatic field orientation 0,1 [0] • 0: Prohibit orientation adjustment. • 1: Enable orientation adjustment. ―43― HD3N-TC Series Inverter User Manual V1.0... -
Page 51: F13: Asyn. Motor 2 Parameter
F13.20 V/f voltage of motor 2 (V2) F13.22 - F13.18 [0.0%] F13.21 V/f frequency of motor 2 (F1) 0.0 - F13.19 [0.0%] F13.22 V/f voltage of motor 2 (V1) 0.0 - F13.20 [0.0%] ―44― HD3N-TC Series Inverter User Manual V1.0... - Page 52 Electric torque limit when motor 2 is FWD F13.47 Electric torque limit when motor 2 is REV 0.0 - 200.0 (F13.03) [180.0%] F13.48 Braking torque limit when motor 2 is FWD F13.49 Braking torque limit when motor 2 is REV ―45― HD3N-TC Series Inverter User Manual V1.0...
- Page 53 F13.68 Slip compensation selection of motor 2 00 - 11 [11] • 0: Set by F13.64. Units: UP slip compensation selection • 1: Set by F13.64 - F13.65. Tens: DN slip compensation selection ―46― HD3N-TC Series Inverter User Manual V1.0...
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Page 54: F15: Digital I/O Terminal Parameters
• Set 2 terminal function, inverter can switch between frequency setting channel and 3 frequency. • Set 1terminal function, inverter can switch between frequency setting channel and multi-speed. • K1: multi-speed frequency terminal 1, K2: multi-speed frequency terminal 2, K3: multi-speed frequency terminal 3. ―47― HD3N-TC Series Inverter User Manual V1.0... - Page 55 • After inverter receives command, it decelerates to stop. The dec time is set by F03.17. 44,45: NO/NC input for external fault. • Inverter shows external device’s fault after receiving fault signal and coast to stop. • Two input modes for fault signal: NO or NC. ―48― HD3N-TC Series Inverter User Manual V1.0...
- Page 56 • Valid when AI input voltage < 4V, invalid when AI input voltage > 6V. Thousands Tens Units F15.15 Bit13 Bit12 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Frame3 / 4 Frame1 / 2 ―49― HD3N-TC Series Inverter User Manual V1.0...
- Page 57 Frame3 / 4 RLY1 Frame1 / 2 RLY1 F15.30 FDT1 detection mode 0,1 [0] 0: Detect according to setting frequency. 1: Detect according to output frequency. 0.00 - Upper limit frequency F15.31 FDT1 level [5.00Hz] ―50― HD3N-TC Series Inverter User Manual V1.0...
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Page 58: F16: Analogue I/O Terminal Parameters
• Frame1 / Frame2: analogue input is AI, switch to “ON” side. • Frame3 / Frame4: ananlogue input is AI2, short-connect pin 2 & 3 on CN6. F16.19 AO1 function 0 - 15 [2] ―51― HD3N-TC Series Inverter User Manual V1.0... - Page 59 DO2 max. output pulse frequency 0.1 - 10.0 [10.0kHz] Defines max. frequency that DO2 can output. • Frame1 / Frame 2: pulse output terminal is DO; Frame3 / Frame 4: pulse output terminal is DO2. ―52― HD3N-TC Series Inverter User Manual V1.0...
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Page 60: F17: Sci Communication Parameter
Communication timeout means when the interval of two sets of data (including local and non-local data) > F17.10. • Inverter report E0028 and continue running at communication timeout. • F17.10 = 0, do not detect communication timeout. ―53― HD3N-TC Series Inverter User Manual V1.0... -
Page 61: F18: Display Control Parameter
44: Output terminal status. • Bit0 - Bit2 correspond to DO1, DO2, RLY1. 14: Output current. 16: Output torque. 48: Total time at power on (hour). 17: Output power. 49: Total running time (hour). ―54― HD3N-TC Series Inverter User Manual V1.0... -
Page 62: F19: Function-Boost Parameters
• If F19.18 is too large, output frequency will fluctuate even system oscillates; to avoide this problem, increase duration of dec process. Note: If stall overvoltage; asts for more than 1 minute, inverter reports stall overvoltage (E0007), and stops output. ―55― HD3N-TC Series Inverter User Manual V1.0... - Page 63 • When auto current limit is valid, if F19.21 is too small, it may affect the load capacity of inverter. Terminal detection (F19.23) Ref. code Name Description Setting Range [Default] F19.23 Terminal running command detection 0,1 [0] 0: Edge is valid. 1: Level is valid. ―56― HD3N-TC Series Inverter User Manual V1.0...
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Page 64: F20: Fault Protection Parameters
• 0: Enable inverter overload protection and motor overload protection. • 1: Enable inverter overload protection; shield motor overload protection. • 2: Shield inverter overload protection; enable motor overload protection. • 3: Shield inverter overload protection and motor overload protection. ―57― HD3N-TC Series Inverter User Manual V1.0... - Page 65 When inverter detects certain output current does not hit the detection base (F20.10) according to F24.23 and exceeds the detection time (F20.11) output frequency exceeds F24.24, inverter reports E0016 fault (lack of output). • F20.10 = 0, inverter will not detect output phase loss fault. ―58― HD3N-TC Series Inverter User Manual V1.0...
- Page 66 Input terminal status at NO.5 fault F20.28 Output terminal status at NO.5 fault F20.29 NO.5 fault interval F20.30 NO.4 fault type F20.31 NO.4 fault interval F20.32 NO.3 fault type F20.33 NO.3 fault interval F20.34 NO.2 fault type ―59― HD3N-TC Series Inverter User Manual V1.0...
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Page 67: F23: Pwm Control Parameter
PWM modulation mode applies to V/f control and carrier frequency > 3kHz; inverter selects three phase modulation for open loop vector control or carrier frequency ≤ 3kHz. Note: upper limit of F23.04 = F23.05 - 2.00Hz, lower limit of F23.05 = F23.04 + 2.00Hz. ―60― HD3N-TC Series Inverter User Manual V1.0... -
Page 68: F24: Parameter For Lifting
When going down: • When frequency F24.09, output current = F24.10, and output torque = F24.30, brake output terminal outputs releasing signal; • When frequency < F24.13, brake output terminal outputs closing signal. ―61― HD3N-TC Series Inverter User Manual V1.0... - Page 69 Function of pre-excitation: Obtain motor flux before it rotates so to get better acceleration performance. • This function is valid only when open loop vector control mode (F00.01 / F13.00 = 2), F24.22 should be no less than 0.10s. • F24.22 = 0, pre-excitation function is invalid. ―62― HD3N-TC Series Inverter User Manual V1.0...
- Page 70 0: Decelerate to stop. 1: Coast to stop. F24.29 UP brake releasing torque 0.0 - 100.0 (rated torque of motor) [0.00%] F24.30 DN brake releasing torque 0.0 - 100.0 (rated torque of motor) [0.00%] ―63― HD3N-TC Series Inverter User Manual V1.0...
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Page 71: F25: Light Load High Speed Parameter
• When F25.03 < Actual load < Max. load (F25.04), max. output frequency of inverter is interpolation. Final output frequency is: max. frequency × F25.07 or max. frequency × F25.08. Output frequency F25.00 × F08.03/F13.04 Allowed max. frequency F08.03 / F13.04 Output load F25.02 F25.03 F25.04 ―64― HD3N-TC Series Inverter User Manual V1.0... -
Page 72: Group Y: Manufacturer Function Parameters
Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Function Introduction 5.3 Group y: Manufacturer Function Parameters The Group y is the manufacturer parameters group for commissioning at the factory before delivery. ―65― HD3N-TC Series Inverter User Manual V1.0... -
Page 74: Chapter 6 Troubleshooting
When fault alarm occurs, user should record the fault in detail and take proper action according to Table 6-1. If technical help is needed, contact the suppliers or directly call Shenzhen Hpmont Technology Co., Ltd. - Page 75 • Use inverter with proper power rating • Check load and mechanical • Load disappears or falls suddenly Inverter output transmission devices E0018 • Parameters are not set properly load-loss • Set proper parameter (F20.03 - F20.05) ―68― HD3N-TC Series Inverter User Manual V1.0...
- Page 76 • Properly set detection time for brake Brake releasing is abnormal is too short releasing E0032 abnormal • Brake releasing current/torque is too • Adjust brake releasing current/torque high Note: E0022 does not affect the normal use of inverter. ―69― HD3N-TC Series Inverter User Manual V1.0...
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