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Summary of Contents for Burkert S030
- Page 1 Type S030 INLINE fitting Operating Instructions Bedienungsanleitung Manuel d'utilisation...
- Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. www.burkert.com © Bürkert SAS 2010-2022 Operating Instructions 2211/05_EU-ML 00563875 ORIGINAL_FR...
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Page 3: Table Of Contents
1. ABOUT THE OPERATING INSTRUCTIONS ....3 2. INTENDED USE ................5 3. BASIC SAFETY INFORMATION .........6 4. GENERAL INFORMATION .............9 5. OPERATING PRINCIPLE ............9 6. TECHNICAL DATA ..............10 7. INSTALLATION ................. 23 8. MAINTENANCE ................ 33 9. SPARE PARTS AND ACCESSORIES ......35 10. PACKAGING, TRANSPORT ..........41 11. STORAGE ................... 42 12. DISPOSAL .................. 43 English... -
Page 4: About The Operating Instructions
ABOUT THE OPERATING INSTRUCTIONS The Operating Instructions describe the entire life cycle of the product. Please keep the Operating Instructions in a safe place, accessible to all users and any new owners. The Operating Instructions contain important safety information. Failure to comply with these instructions can lead to hazardous situations. - Page 5 ▶ Indicates an instruction to be carried out to avoid a dan- ger, a warning or a possible risk. → Indicates a procedure to be carried out. Definition of the term product The term "product" used in these Operating Instructions always refers to the fitting type S030. English...
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Page 6: Intended Use
The fitting type S030 is intended to measure the flow rate of clean fluids in pipes. The fitting type S030 can be combined with a flow transmitter or a flow indicator, fitted with a bajonett connection. ▶ Use the product in compliance with the characteristics... -
Page 7: Basic Safety Information
BASIC SAFETY INFORMATION This safety information does not take into account any con- tingencies or occurences that may arise during installation, use and maintenance of the product. The local safety regulations for which the operating company is responsible including the staff in charge of installation and maintenance. - Page 8 Various dangerous situations ▶ Do not use the fittings in PVC or PP in explosive atmospheres. ▶ Do not use the product in an environment incompatible with the materials it is made of. ▶ Do not subject the product to mechanical loads. ▶...
- Page 9 NOTICE The product may be damaged by the fluid in contact with. ▶ Systematically check the chemical compatibility of the component materials of the product and the fluids likely to come into contact with them (for example: alcohols, strong or concentrated acids, aldehydes, alkaline compounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlorinated agents).
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Page 10: General Information
Operating Instructions. Information on the Internet You can find the Operating Instructions and technical data sheet regarding the type S030 at country.burkert.com OPERATING PRINCIPLE The fluid flowing in the piping makes the paddle-wheel turn. -
Page 11: Technical Data
TECHNICAL DATA Conditions of use The fluid temperature and the fluid pressure may be restricted by the associated transmitter or indi- cator: refer to the related Operating Instructions. Ambient temperature depends on the combined (operating) transmitter or indicator. Refer to the related Operating Instructions. - Page 12 Paddle-wheel Fitting body Fluid temperature material material PVDF • Stainless steel –15...+100 °C • Brass • PVDF • PP +0...+80 °C • PVC +0...+50 °C Table 1: Fluid temperature depending on the product materials P [bar] A (T ype SE30 Ex Metal Fluid pressure PVDF PVDF PVC+PP +10 +30 +50 +70 +90 +110 T [°C]...
- Page 13 Standards and directives The product complies with the relevant EU harmonisation legislation. In addition, the product also complies with the requirements of the laws of the United Kingdom. The harmonised standards that have been applied for the conformity assessment procedure are listed in the current version of the EU Declaration of Conformity/UK Declaration of Conformity.
- Page 14 • Product used on a pipe (PS = maximum admissible pressure, in bar; DN = nominal dimension of the pipe) Type of fluid Conditions Fluid group 1, Article 4 Paragraph 1.c.i DN ≤ 25 DN ≤ 32 Fluid group 2, Article 4 Paragraph 1.c.i or PSxDN ≤...
- Page 15 General data Flow rate measurement • Measurement range • 0.3...10 m/s • Measurement deviation - ±2.5 % of the measured - with standard K factor value* - ±1 % of the measured - with K factor deter- mined with a Teach- value* in procedure (at the flow rate value the...
- Page 16 Stainless steel (316L - 1.4404) Brass (CuZn39Pb2) PVC, PP, PVDF Screws Stainless steel (316L - 1.4404) Paddle-wheel PVDF PP on request Shaft and bearings Ceramics (Al Dimensions → Please refer to the technical data sheets regarding the product type S030, available at: country.burkert.com English...
- Page 17 20 °C, minimum upstream and downstream distances respected, appropriate pipe dimensions. If the S030 fitting is combined with a flow trans- mitter or a flow indicator that does not automati- cally convert the K factors, make the conversion...
- Page 18 Some S030 fittings in DN15 and DN20 exist in 2 versions with different K factors. If a version 2 exists, only version 2 is available from March 2012. The version-2 fitting have a "v2" marking that can be found: • on the bottom of the DN15 or DN20 fitting in plastic: •...
- Page 19 The names of the following norms have changed in the Operating Instructions: • for the welding ends, norm BS 4825 is renamed BS 4825-1 • for the clamp connections, norm BS 4825 is renamed BS 4825-3 • for the flange connections, norm EN 1092-1 is renamed EN 1092-1 / B1 / PN16 •...
- Page 20 English...
- Page 21 Material Type of connections and K factors (pulse/litre) standard DN15 Welding ends acc. to: SMS 3008 DIN 11866 series C / BS 4825-1 / ASME BPE DIN 11850 series 2 / DIN 11866 series A / EN 10357 series A DIN 11866 series B / ISO 1127 / ISO 4200 External threads acc.
- Page 22 K factors (pulse/litre) DN15 DN20 DN20 DN25 DN32 DN40 DN50 DN65 66.9 31.1 19.9 11.4 74.5 66.9 49.0 31.1 19.9 11.4 74.5 74.5 66.9 49.0 31.1 19.9 74.5 66.5 49.0 31.8 19.8 11.4 66.9 31.1 19.9 74.5 66.5 49.0 31.8 19.8 11.4 74.5...
- Page 23 K factors (pulse/litre) Type of connections and Material DN15 standard Flanges acc. to: EN 1092-1 / B1 / PN16 Stainless ANSI B16-5 steel JIS 10K Brass PVDF English...
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Page 24: Installation
K factors (pulse/litre) DN15 DN20 DN20 DN25 DN32 DN40 DN50 DN65 74.5 66.5 49.0 31.8 19.8 11.4 74.5 66.5 49.0 31.8 19.8 11.4 84.7 75.3 52.9 28.5 17.3 10.2 89.9 74.2 52.9 28.4 17.4 10.1 90.3 78.0 57.0 31.7 19.0 10.9 See page 17 INSTALLATION... - Page 25 DANGER Risk of burn injury due to high fluid temperatures. ▶ Do not touch with bare hands the parts of the product that are in contact with the fluid. ▶ Stop the circulation of fluid and drain the pipe before loosening the process connections. Risk of injury due to the nature of the fluid. ▶ Respect the prevailing regulations on accident preven- tion and safety relating to the use of dangerous fluids.
- Page 26 WARNING Risk of injury if the fluid pressure/ temperature dependency is not respected. ▶ Take into account the fluid pressure/ temperature dependency according to the materials from which the fitting is made and to the measuring device used (see the relevant user manual). ▶ Comply with the Pressure Directive 2014/68/EU. →...
- Page 27 Selection example: - Specification: if the nominal flow is 10 m /h the dimen- sioning of the optimal flow rate must be contained in 2 to 3m/s - Answer: on the chart, the intersection of flow rate and flow velocity gives the appropriate diameter, DN40 or DN50 for fittings with *.
- Page 28 l/min 1000 3000 DN65 2000 DN50 (DN65)* 1000 DN40 (DN50)* DN32 (DN40)* DN25 (DN32)* DN20 (DN25)* DN15 (DN15 or DN20)* DN08 DN06 0.05 0.02 0.05 0.01 0.3 0.5 0.3 0.5 Fluid velocity English...
- Page 29 → Install the fitting on the pipe to comply with the upstream and downstream distances defined by standard EN ISO 5167-1 (see Fig. 3). 50 x DN 5 x DN 40 x DN 5 x DN With control valve Pipe with 2 elbows at 90° in 3 dimensions 25 x DN 5 x DN 20 x DN 5 x DN...
- Page 30 → Use a flow conditioner, if necessary, to obtain the best accuracy. → Prevent the formation of air bubbles in the pipe (see Fig. 4). → Ensure the pipe is always filled with liquid (see Fig. 5). Incorrect Correct Correct Incorrect Direction of fluid flow Fig. 4: ...
- Page 31 Incorrect Correct Correct Incorrect Fig. 5: Additional recommendations on installation English...
- Page 32 Installing a fitting with welding ends Follow the previously described general installation recommendations. NOTICE The seal on the fitting with welding ends may be damaged during welding. → Before welding the weld-ends, unscrew the 4 tight- ening screws. → Remove the sensor holder. → Remove the seal. → Weld the weld-ends. →...
- Page 33 Installing a Clamp fitting → Make sure the seals are in good condition. → Place seals adapted to the process (temper- ature, fluid type) in the grooves of the Clamp fitting. → Fix the Clamp fitting to the pipe by means of a clamp collar.
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Page 34: Maintenance
MAINTENANCE Safety instructions DANGER Risk of injury due to high pressure in the installation. ▶ Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections. ▶ Observe the fluid temperature/pressure dependency depending on the fitting used. Risk of burn injury due to high fluid temperatures. ▶ Do not touch with bare hands the parts of the product that are in contact with the fluid. - Page 35 WARNING Risk of injury due to non-conforming maintenance. ▶ Maintenance must only be carried out by qualified and skilled staff with the appropriate tools. ▶ Ensure that the restart of the installation is controlled after any interventions. Cleaning NOTICE The product may be damaged by the cleaning solution. ▶ Clean the product with a cloth dampened with water or a detergent compatible with the materials the pro- duct is made of.
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Page 36: Spare Parts And Accessories
EN 10204 803 722 Test report 2.2 acc. to EN 10204 Certificate with the surface finish 804 175 value 550 676 3-point calibration certificate (S030 combined with the instrument mounted) FDA approval 803 724 → For any certificate, contact your Burkert sales subsidiary. English... - Page 37 Some S030 fittings in DN15 and DN20 exist in 2 versions with different K factors. If a version 2 exists, only version 2 is available from March 2012. The version-2 fitting have a "v2" marking that can be found: • on the bottom of the DN15 or DN20 fitting in plastic: •...
- Page 38 Spare parts Article number Sensor holder in stainless steel With PVDF paddle-wheel, FKM seal, screws 448 678 and certificate, for DN06, DN08, DN15 v2 and DN20 v2 With PVDF paddle-wheel, FKM seal, screws 432 306 and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65 With PVDF paddle-wheel, EPDM seal, screws 432 305 and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65...
- Page 39 Spare parts Article number Sensor holder in brass With PVDF paddle-wheel, FKM seal, screws 448 677 and certificate, for DN06, DN08, DN15 v2 and DN20 v2 With PVDF paddle-wheel, FKM seal, screws 432 304 and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65 With PVDF paddle-wheel, EPDM seal, screws 432 303 and certificate, for DN15 (except DN15 v2 and DN20 v2) to DN65...
- Page 40 Spare parts Article number Sensor holder in PP 432 300 With PVDF paddle-wheel, FKM seal, screws and certificate, for DN15 to DN65. With PVDF paddle-wheel, EPDM seal, screws 432 299 and certificate, for DN15 to DN65. With PP paddle-wheel, FKM seal, screws and 552 881 certificate, for DN15 to DN65. 443 983 With PP paddle-wheel, EPDM seal, screws and certificate, for DN15 to DN65.
- Page 41 Spare parts Article number Set of O-rings (DN6 to DN65) for metal fittings 426 340 EPDM 426 341 Set of O-rings in FKM for plastic fittings DN08 448 679 DN15 431 555 DN20 431 556 DN25 431 557 DN32 431 558 DN40 431 559 431 560 DN50 Set of O-rings in EPDM for plastic fittings 448 680 DN08 431 561 DN15 431 562 DN20 431 563 DN25 DN32 431 564 DN40 431 565 DN50 431 566 English...
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Page 42: Packaging, Transport
Metal fitting Plastic fitting Fig. 6: Position of O-rings in an S030 fitting 10. PACKAGING, TRANSPORT CAUTION Damage due to transport Transport may damage an insufficiently protected part. ▶ Transport the product in shock-resistant packaging and away from humidity and dirt. ▶ Do not expose the product to temperatures that may exceed the admissible storage temperature range. -
Page 43: Storage
11. STORAGE CAUTION Poor storage can damage the product. ▶ Store the product in a dry place away from dust. ▶ Storage temperature of the S030 fitting: Paddle-wheel Body fitting Storage temperature material material • Stainless steel –15...+80 °C • Brass • PVDF • PP –15...+60 °C •... -
Page 44: Disposal
▶ Keep to the existing provisions on the subject of waste disposal and environmental protection. Environmentally friendly disposal ▶ Follow national regulations regarding disposal and the environment. ▶ Collect electrical and electronic devices separately and dispose of them as special waste. Further information at country.burkert.com English...
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