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TMG -TFL42 Product Manual

Firewood 3-point hutch brush branch logger
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1. Introduction....................................................................................................................2
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www.tmgindustrial.com
P0/39
Toll Free: 1-877-761-2819

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Summary of Contents for TMG TMG-TFL42

  • Page 1 1. Introduction........................2 ► www.tmgindustrial.com P0/39 Toll Free: 1-877-761-2819...

  • Page 2: Table Of Contents

    1. Introduction........................2 2. Safety..........................2 2.1 General Safety......................4 2.2 Equipment Safety Guidelines………………………..........5 2.3 Safety Training......................6 2.4 Safety Signs.......................6 2.5 Preparation……………….……................7 2.6 Maintenance Safety……...................7 2.7 Operating Safety………....................8 2.8 Hydraulic Safety…………..................10 2.9 Storage Safety……………..................10 2.10 Transport Safety………………................10 3. Assembly........................11 4. Operation........................12 5. To the New Operator or Owner.................13 5.1 Machine Components....................13 5.2 Machine Break-In....................13 5.3 Pre-Operation Checklist……………………............14...

  • Page 3: Introduction

    1. INTRODUCTION Congratulations on your choice of a TMG 3 Point Hitch Branch logger to compliment your operation. This equipment has been designed and manufactured to meet the needs of a discerning timber or landscaping industry. Safe, efficient and trouble free operation of your TMG Branch logger requires that you...
  • Page 4 following guide-lines: DANGER - Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded. CAUTION - Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

  • Page 5: General Safety

     A person who has not read and understood all using and safety instructions is not qualified to use the machine. An untrained operator exposes himself and bystanders to possible serious injury or death.  Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment.

  • Page 6: Equipment Safety Guidelines

    2.2 EQUIPMENT SAFETY GUIDELINES 1. Safety of the operator and bystanders is one of the main concerns in designing and developing equipment. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.

  • Page 7: Safety Training

    2.3 SAFETY TRAINING 1. Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator or by stander. 2. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of this equipment.

  • Page 8: Preparation

     Remove the smallest portion of the split backing paper.  Align the sign over the specified area and carefully press the small portion with the ex posed sticky backing in place.  Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.

  • Page 9: Operating Safety

    2. Follow good shop practices. - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. - Use adequate light for the job at hand. 3. Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building.
  • Page 10 3. Close and secure rotor cover before operating. 4. Close and secure all guards, deflectors and shields before starting and operating. 5. Read and understand operator's manual before starting. Review safety instructions annually. 6. Personal protection equipment including hearing protection, hard hat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving.

  • Page 11: Hydraulic Safety

    19. Do not exceed a safe travel speed when transporting. 2.8 HYDRAULIC SAFETY 1. Make sure that all the components in the draulic system are kept in good condition and are clean. 2. Before applying pressure to the system, make sure all components are tight, and that lines, hoses and couplings are not damaged.

  • Page 12: Assembly

    7. Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc. Watch for traffic when operating near or crossing road ways. 8. Never allow riders on the machine. 3 ASSEMBLING The machine comes from the factory in a shipping configuration. Always use tools equipment and forklifts of appropriate size and capacity for the job.

  • Page 13: Operation

    4. OPERATION OPERATING SAFETY Please remember it is important that you read the operator's manual and heed the safety signs on the 3 Point Hitch Chipper. They are there for your safety, as well as the safety of others. The safe use of this machine is strictly up to you, the operator. Personal protection equipment including hearing protection, hard hat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintaining, repairing, or plugging.

  • Page 14: To The New Operator Or Owner

    5. TO THE NEW OPERATOR OR OWNER The Firewood 3-Point Hitch Branch Logger are designed to chop scrap lumber, small trees, brush, limbs and other wood debris. The chipped material is fine enough to be composted or used in a variety of ways. It is the responsibility of the owner or opera- tor to read this manual and to train all other operators before they start working with the machine.

  • Page 15: Pre-Operation Checklist

    adjust or replace as required. 4. Check for entangled material. Remove all entangled material before resuming work. 5. Lubricate all grease fittings. B. After operating for 10 hours: 1. Repeat steps 1 through 5 listed above. (Section A) 2. Go to the normal servicing and maintenance schedule as defined in the Maintenance Section.

  • Page 16: Transporting

    CUT OFF DIMENSION 1. To determine the proper length of the driveline, follow this procedure: a. Clear the area of bystanders, especially small children. b. Attach the chipper to the tractor but do not attach the driveline. c. Raise the machine until the input shaft is level with the tractor PTO shaft.

  • Page 17: Service And Maintenance

    2. Check that all the lights, reflectors and other lighting requirements are installed and in good working condition. 3. Do not exceed a safe travel speed. Slow down for rough terrain and cornering. 4. Fold up and secure feed hopper before moving or transporting. 5.

  • Page 18: Service

     Follow good shop practices. - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. - Use adequate light for the job at hand.  Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building.

  • Page 19: Servicing Intervals

    6.1.3 SERVICING INTERVALS The period recommended is based on normal operating conditions. Severe or unusual condtions may require more frequent lubrication or oil changes. 8 Hours or Daily 1. Grease PTO driveline. 40 Hours or Weekly 1. Grease the telescoping section of the PTO shaft. 2.

  • Page 20: Troubleshooting

    3. Use a screwdriver to turn lock studs on each end. There are 2 studs per guard. 4. Pull the shaft out of the plastic tubular guard. 5. Use a solvent to clean the male and female portions of the telescoping ends. 6.
  • Page 21 If you encounter a problem that is difficult to solve, even after having read through this trouble shooting section, please call your local distributor or dealer. Before you call, please have this Operator's Manual from your unit and serial number ready. PROBLEM CAUSE SOLUTION...

  • Page 22: Trs110 Conveyor Instructio

    8. TFL42 CONVEYOR INSTRUCTION STEP Step 1: Unlock Lock plate. Step 2: Loose winch, lay conveyor on ground and tight bolts on both sides ► www.tmgindustrial.com P21/39 Toll Free: 1-877-761-2819...
  • Page 23 STEP 3: Turn winch and adjust conveyor to proper angle STEP 4: Start tractor engine and machine is ready for wood feeding. STEP 5: Stop tractor engine, fold conveyor to transportation position ► www.tmgindustrial.com P22/39 Toll Free: 1-877-761-2819...

  • Page 24: Exploded View And Parts List

    9. Exploded view and parts list TNG-TFL42 Part List（1） Parts PART No Description Code TR110.001B WOOD R,ASSEMBLY TRS110A.000 CONVEYOR,ASSEMBLY TRS110A.009 WINCH,ASSEMBLY ► www.tmgindustrial.com P23/39 Toll Free: 1-877-761-2819...
  • Page 25 WOOD R, ASSEMBLY Exploded view and parts list. 9.1 (A) ► www.tmgindustrial.com P24/39 Toll Free: 1-877-761-2819...
  • Page 26 (A) WOOD R, ASSEMBLY Part List（2） Parts PART No Description Code TR110.015 BASE, WELDMENT TRS110.002 CUTTERMECHANISM,ASSEMBLY TRS110.013 FEED CHUTE, WELDMENT TRS110.113 PLATE TRS110.114 FLAP TRS110.005 EXTRA-CHUTE,ASSEMBLY TRS110.014D DISCHARGECHUTE, WELDMENT BX40S.00.012 R-SUPPORT.WELDMENT TMC120.106 UPPER HITCH PIN FM150.114 LOWER HITCH PIN GB70.1-M12x30 SCREW M12x30 GB93-12 LOCK WASHER 12...
  • Page 27 9.1.1 (A2) CUTTER MECHANISM, ASSEMBLY Exploded view and parts list. ► www.tmgindustrial.com P26/39 Toll Free: 1-877-761-2819...
  • Page 28 (A2) CUTTER MECHANISM, ASSEMBLY Part List（3） Parts Code PART No Description A2-1 TR110.107 WALL A2-2 TRS110.106 SHAFT-III A2-3 TRS110.003 LOWER-CUTTER,ASSEMBLY A2-4 TRS110.004 UPPER-CUTTER,ASSEMBLY A2-5 GB7810-UCF208 BEARING WITH SEAT UCF208 A2-6 TR110.101 DRIVEN GEAR A2-7 TR110.111 SPLINED HUB A2-8 TR110.102 MID GEAR TR110.103 A2-9 DRIVING GEAR...
  • Page 29 9.1.2 (A2-3) LOWER-CUTTER, ASSEMBLY Exploded view and parts list. (A2-3) LOWER-CUTTER, ASSEMBLY Part List（3） Parts Code PART No Description A2-3-1 TR110.105 SHAFT-II A2-3-2 TRS110.108 BLADE A2-3-3 GB70.1-M12x30 SCREW M12x40 A2-3-4 GB93-12 LOCK WASHER 12 ► www.tmgindustrial.com P28/39 Toll Free: 1-877-761-2819...
  • Page 30 A2-4 UPPER-CUTTER, ASSEMBLY Exploded view and parts list. 9.1.3 ( (A2-4) UPPER-CUTTER, ASSEMBLY Part List（4） Parts Code PART No Description A2-4-1 TR110.104 SHAFT-I A2-4-2 TRS110.108 BLADE A2-4-3 GB70.1-M12x30 SCREW M12x40 A2-4-4 GB93-12 LOCK WASHER 12 ► www.tmgindustrial.com P29/39 Toll Free: 1-877-761-2819...
  • Page 31 EXTRA-CHUTE, ASSEMBLY Exploded view and parts list. 9.1.4 ( (A2-4) UPPER-CUTTER, ASSEMBLY Part List（5） Parts Code PART No Description A6-1 TR110.016 EXTRACHUTE,WELDMENT A6-2 TR110.018 LINK PLATE, WELDMENT A6-3 TR110.115 L-PLATE A6-4 TR110.116 R-PLATE A6-5 GB5783-M10x30 BOLT M10x30 A6-6 GB6170-M10 NUT M10 A6-7 GB97.1-10 PLAIN WASHER 10...
  • Page 32 CONVEYOR, ASSEMBLY Exploded view and parts list. 9.2 ( CONVEYOR, ASSEMBLY Part List（6） Parts Code PART No Description TRS110A.003 BASE,ASSEMBLY TRS110A.002 UPPER FRAME.ASSEMBLY TRS110A.001 LOWER FRAME.ASSEMBLY TRS110A.101 CONVEYER BELT ► www.tmgindustrial.com P31/39 Toll Free: 1-877-761-2819...
  • Page 33 BASE,ASSEMBLY Exploded view and parts list. 9.2.1 ( ► www.tmgindustrial.com P32/39 Toll Free: 1-877-761-2819...
  • Page 34 (B1) CONVEYOR, ASSEMBLY Part List（7） Parts Code PART No Description B1-1 TRS110A.011 BASE, WELDMENT B1-2 TRS110A.012 LOWERROLLER, WELDMENT B1-3 RS110A.013 CONNECTING PLATE,LEFT B1-4 RS110A.014 BEARING SEAT,LEFT B1-5 GB7810-UCFLU208 BEARING SEAT,LEFT B1-6 BMP160 MOTOR BMP160-2DA B1-7 GB1096-A8x10x32 KEY A8x10x32 B1-8 TRS110A.015 CONNECTINGPLATE,RIGHT B1-9 TRS110A.016...
  • Page 35 UPPER FRAME.ASSEMBLY Exploded view and parts list. 9.2.2 ( ► www.tmgindustrial.com P34/39 Toll Free: 1-877-761-2819...
  • Page 36 (B2) CONVEYOR, ASSEMBLY Part List（8） Parts Code PART No Description B2-1 TRS110A.017 LOWERFRAME,WELDME NT B2-2 TRS110A.104 HAND RING,BASE B2-3 GB825-M10x20 LIFTING BOLT M10x20 B2-4 TRS110A.103 HAND RING,BASE B2-5 B/T 889. 1-M8 LOCK NUT M8 B2-6 B95-10 WASHER 10 B2-7 B/T 889. 1-M10 LOCK NUT M10 B2-8 B/T 6172.
  • Page 37 LOWER FRAME, ASSEMBLY Exploded view and parts list. 9.2.3 ( (B3) LOWER FRAME, ASSEMBLY Part List (9) Parts Code PART No Description UPPER ROLLER,WELDMENT B3-1 TRS110A.019 B3-2 GB7810-UCP204 BEARING UCP204 B3-3 TRS110A.020 ADJUSTING TUBE,WELDMENT B3-4 GB5783-M10× 45 BOLT M10× 40 B3-5 GB / T 889.1-M10 LOCK NUT M10...
  • Page 38 CONVEYER BELT Exploded view and parts list. 9.2.4 ( B4-4 ► www.tmgindustrial.com P37/39 Toll Free: 1-877-761-2819...
  • Page 39 (B4) CONVEYER BELT Part List（8） Parts Code PART No Description B4-1 TRS110A.018 UPPER FRAME, WELDMENT B4-2 TRS110A.102 FLAP B4-3 TRS110A.104 HAND RING,BASE B4-4 GB825-M10x20 LIFTING BOST M10x20 B4-5 GB/T5783-M12× 35 BOLT M12x35 B4-6 GB/T 70. 2-M8× 20 SCREW M8x20 B4-7 GB/T 889.
  • Page 40 WINCH, ASSEMBLY Exploded view and parts list. 9.3 ( CONVEYOR, ASSEMBLY Part List（6） Parts Code PART No Description TRS110A.030 BASE, WINCH HW800.001 WINCH TRS110A.091 CHAIN GB/T 5783-M10x25 BOLT M10x25 GB/T 889. 1-M10 LOCK NUT M10 ► www.tmgindustrial.com P39/39 Toll Free: 1-877-761-2819...

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