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Summary of Contents for Emerson Daniel PT
- Page 1 Installation and maintenance instructions 3-9008-011, Rev AG October 2019 ™ Daniel “PT” Liquid Turbine Meters 3" through 24" sizes...
- Page 3 Email • Customer Service: DanielCST.Support@Emerson.com • Customer Support: Daniel.TechnicalSupport@Emerson.com • Field Lifecycle Services: Tech.Service@Emerson.com • Asia-Pacific: danielap.support@emerson.com • Europe: danielEMA.cst@emerson.com Return Material Authorization (RMA) A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Access and fill in the RMA form for Daniel products clicking on the link below.
- Page 4 Signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 • Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: https://www.emerson.com/en-us/automation/ daniel. • Save this instruction manual for future reference.
- Page 6 • Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: https://www.emerson.com/en-us/automation/ daniel. • Read and understand all instructions and operating procedures for this product.
- Page 7 Notice THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST.
- Page 8 Warranty and Limitations 1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided.
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Page 9: Table Of Contents
Installation and maintenance instructions Contents 3-9008-011 October 2019 Contents Part I Plan Chapter 1 Dimensions and specifications..................13 1.1 Exploded view of “PT” Meter assembly................... 13 1.2 “PT” Meter dimensions........................13 1.3 “PT” Meters specifications......................15 1.4 Liquid capacity reference tables......................18 1.5 Approvals and certifications...................... - Page 10 Contents Installation and maintenance instructions October 2019 3-9008-011 Daniel “PT” Liquid Turbine Meters...
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Page 11: Part I Plan
Installation and maintenance instructions Plan 3-9008-011 October 2019 Part I Plan Installation and maintenance instructions... - Page 12 Plan Installation and maintenance instructions October 2019 3-9008-011 Daniel “PT” Liquid Turbine Meters...
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Page 13: Dimensions And Specifications
Installation and maintenance instructions Dimensions and specifications 3-9008-011 October 2019 Dimensions and specifications Exploded view of “PT” Meter assembly Figure 1-1: "PT" Meter exploded assembly “PT” Meter dimensions NOTICE Daniel “PT” Meters, preamplifier assemblies and Model GMPA-H-24 outlet boxes are listed by Underwriters Laboratories, Inc. - Page 14 Dimensions and specifications Installation and maintenance instructions October 2019 3-9008-011 Figure 1-2: "PT" Meter dimensions Table 1-1: Nominal line size DIMENSIONS NOMINAL LINE SIZE IN INCHES 3" 4" 6" 8" 10" 12" 16" 18" 20" 24" WEIGHT IN POUNDS 150# ANSI 7 1/2 13 1/2 16...
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Page 15: Meters Specifications
Installation and maintenance instructions Dimensions and specifications 3-9008-011 October 2019 Table 1-1: Nominal line size (continued) DIMENSIONS NOMINAL LINE SIZE IN INCHES 3" 4" 6" 8" 10" 12" 16" 18" 20" 24" WEIGHT IN POUNDS 12 1/4 13 18 1/2 19 3/8 20 1/2 22 1/8 13/16 5/16 1/16... - Page 16 Dimensions and specifications Installation and maintenance instructions October 2019 3-9008-011 Viscosity High viscosities will reduce flow range of meter. Consult Daniel Measurement engineers. Pickup Coil Nominal open circuit peak to peak voltage output: BLADE RIMMED Minimum flow 4.0v 5.0v Maximum flow 0.3v 0.1v Table 1-2: Materials of construction...
- Page 17 Installation and maintenance instructions Dimensions and specifications 3-9008-011 October 2019 Table 1-3: Meter temperature limist Size Rotor Hub Materials 304SS or 316SS 430SS 3" thru 6" -50°F to +250°F* -50°F to +800°F 8" thru 12" -50°F to +800°F -50°F to +800°F 16"...
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Page 18: Liquid Capacity Reference Tables
Dimensions and specifications Installation and maintenance instructions October 2019 3-9008-011 Liquid capacity reference tables Table 1-5: Normal flow range Meter Normal flow range size Minimum linear Maximum linear 3" 1,886 12.5 22,286 4" 2,914 19.3 1,250 1,786 42,857 6" 8,229 2,900 4,143 99,429... -
Page 19: Approvals And Certifications
Installation and maintenance instructions Dimensions and specifications 3-9008-011 October 2019 Table 1-6: Extended flow range (continued) Meter Minimum extended flow range Maximum extended flow range size 8" 13,337 88.4 6,400 9,143 219,429 1,454 10" 22,766 9,800 14,000 336,000 2,226 12" 1,183 1,690 40,560... - Page 20 Dimensions and specifications Installation and maintenance instructions October 2019 3-9008-011 Daniel “PT” Liquid Turbine Meters...
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Page 21: Chapter 2 Product Handling
Installation and maintenance instructions Product handling 3-9008-011 October 2019 Product handling Packaging and shipping of the “PT” Meter Daniel “PT” Meters are fitted with flange protectors to seal off the inside diameter. All meters are carefully boxed or crated for protection during delivery. In some cases, meters can be bolted into the tubes on request, but this method is not recommended. - Page 22 Product handling Installation and maintenance instructions October 2019 3-9008-011 Daniel “PT” Liquid Turbine Meters...
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Page 23: Part Ii Install
Installation and maintenance instructions Install 3-9008-011 October 2019 Part II Install Installation and maintenance instructions... - Page 24 Install Installation and maintenance instructions October 2019 3-9008-011 Daniel “PT” Liquid Turbine Meters...
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Page 25: Installation And Initial Operation
Installation and maintenance instructions Installation and initial operation 3-9008-011 October 2019 Installation and initial operation Intallation requirements On installations which are required to comply with the European Union Pressure Equipment Directive (PED) 97/23/EC, it is the responsibility of the end user to ensure that all Essential Safety Requirements of this directive are met. - Page 26 Installation and initial operation Installation and maintenance instructions October 2019 3-9008-011 3.1.1 Aligment of Meter Tube flange to “PT” Meter flange Internal alignment throughout the metering section is vital to prevent offsets, steps or gasket protrusion within the bore which could cause disturbance to the flow pattern. Alignment is accomplished by dowel-pinning.
- Page 27 Installation and maintenance instructions Installation and initial operation 3-9008-011 October 2019 fabricated to proper dimensions and tolerances to assure that the flow pattern through the meter is undisturbed by piping configuration. The table of recommended dimensions for “PT” Meter Tubes takes into account piping design, where swirls and disturbances are introduced by fittings, valves, etc., adjacent to the meter tube section.
- Page 28 Installation and initial operation Installation and maintenance instructions October 2019 3-9008-011 Table 3-1: Minimum recommended dimensions Minimum recommended dimensions Nominal line size 3" 1' - 0" 2' - 0" 10" 1' - 3" 5' - 1" 4" 1' - 0" 2' - 8"...
- Page 29 Installation and maintenance instructions Installation and initial operation 3-9008-011 October 2019 Figure 3-4: "PT" Meter Pressure Drop Characteristics on Water 3.1.5 Viscous fluids At viscosities in centistokes greater than the line bore in inches it is recommended that Daniel Measurement engineers be consulted to insure that the proper meter be selected for the exact application.
- Page 30 Installation and initial operation Installation and maintenance instructions October 2019 3-9008-011 Note μ = (ʋ) x (SG) Daniel “PT” Liquid Turbine Meters...
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Page 31: Part Iii Operate
Installation and maintenance instructions Operate 3-9008-011 October 2019 Part III Operate Installation and maintenance instructions... - Page 32 Operate Installation and maintenance instructions October 2019 3-9008-011 Daniel “PT” Liquid Turbine Meters...
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Page 33: Turbine Meter Instrumentation
Installation and maintenance instructions Turbine meter instrumentation 3-9008-011 October 2019 Turbine meter instrumentation Connection of the Turbine Meter to the Readout 4.1.1 Pickup Coil The pickup coil output is an electrical signal of varying amplitude. In most cases a Daniel preamplifier is mounted on the turbine meter to amplify this signal. - Page 34 Turbine meter instrumentation Installation and maintenance instructions October 2019 3-9008-011 frequencies allows the turbine meter to operate at its lowest possible flow rates. Reduced sensitivity at high frequencies prevents spurious counting due to RFI and transients. Common Mode Rejection: • The Preamp employs a differential amplifier which responds only to differences between the COIL+ and COIL- wires.
- Page 35 Installation and maintenance instructions Turbine meter instrumentation 3-9008-011 October 2019 Figure 4-3: Universal Pre-amplifier OC out configuration Figure 4-4: Model 1818 and 1818AX2 (Low Temp) Installation and maintenance instructions...
- Page 36 Turbine meter instrumentation Installation and maintenance instructions October 2019 3-9008-011 Figure 4-5: Model 1819-4 Hi Resolution Figure 4-6: Model 1817X1 and 1817X2 (Low Temp) Daniel “PT” Liquid Turbine Meters...
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Page 37: Part Iv Maintain
Installation and maintenance instructions Maintain 3-9008-011 October 2019 Part IV Maintain Installation and maintenance instructions... - Page 38 Maintain Installation and maintenance instructions October 2019 3-9008-011 Daniel “PT” Liquid Turbine Meters...
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Page 39: Disassembly And Assembly Instructions
Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 Disassembly and assembly instructions 3" through 24" PT Meter disassembly Procedure 1. To remove preamplifier housing, unscrew collar nut on the quick connect union, lift preamplifier housing, unscrew and disconnect cable connector from pickup coil. Figure 5-1: Step 1 2. - Page 40 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 Figure 5-2: Step 2 3. Remove cotter pin from downstream end of shaft. Figure 5-3: Step 3 4. Remove downstream shaft nut, simultaneously holding upstream shaft nut to prevent shaft from turning. Figure 5-4: Step 4 Daniel “PT”...
- Page 41 Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 5. Position meter housing horizontally with one hanger blade in the vertical top position. Slowly push (or tap) downstream end of shaft into downstream hanger hub. Insert a punch or metal rod into the removal hole of the downstream hanger hub. 6.
- Page 42 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 Figure 5-6: Step 7 8. Remove hanger blades from hanger hub. Figure 5-7: Step 8 9. Remove downstream cone from shaft. Thrust washer should remain in cone. Daniel “PT” Liquid Turbine Meters...
- Page 43 Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 Figure 5-8: Step 9 10. Remove rotor from shaft. Leave journal on shaft. Note “A” is etched on one side of rotor hub, “B” on the other side. Notice which direction rotor was assembled.
- Page 44 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 Figure 5-10: Step 11 12. Reach through meter and remove upstream cone from shaft. Thrust washer should remain in core. Note For most servicing, disassembly is now completed. However, if necessary for thorough cleaning or inspection, complete the following steps.
- Page 45 Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 Figure 5-12: Step 13 14. Insert shaft (end without nut) into downstream end of meter housing. Place end of shaft against the downstream hanger hub. With a soft headed hammer strike the shaft loosening the upstream hanger assembly.
- Page 46 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 Figure 5-14: Step 15 16. Remove hanger blades from hanger hub. Figure 5-15: Step 16 17. If rimmed rotor meter, remove deflector ring from upstream end of meter housing. Note Rimless rotor meters do not have a deflector ring.
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Page 47: 3" Through 24" Pt Meter Assembly
Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 3" through 24" PT Meter assembly CAUTION MECHANICAL EQUIPMENT DAMAGE See Section 7 “INSPECTION” prior to assembly. Failure to properly clean and inspect all parts according to Section 7 “INSPECTION” may result in meter damage and improper operation. - Page 48 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 3. Position hanger blades in hanger hub slots to protrude enough from the flat faced end of the hanger hub to allow the outside edges of hanger blades to fit inside meter housing bore.
- Page 49 Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 Figure 5-21: Step 5 6. Place journal on shaft over threads. Wipe outside surface with a clean cloth. Figure 5-22: Step 6 7. Clean bearing inside surface. Slide rotor on to shaft and journal, simultaneously sliding journal and rotor along shaft to upstream cone.
- Page 50 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 Figure 5-23: Step 7 8. Install downstream cone, largest diameter end first, on to shaft and slide along shaft to rotor. Figure 5-24: Step 8 9. Insert angled edge of hanger blades into the three slots in hanger hub. a) When correctly installed, outside edges of hanger blades are parallel to hanger hub and upstream and downstream edges are perpendicular to hanger hub.
- Page 51 Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 Figure 5-25: Step 9 10. Position hanger blades in hanger hub slots to protrude enough from the flat faced end of hanger hub to allow the outside edges of hanger blades to fit inside meter housing bore.
- Page 52 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 f) Strike the downstream end hanger hub wedging and locking hanger assembly in place. 11. Tighten downstream nut, simultaneously holding upstream shaft nut to prevent shaft from turning. Line up cotter pin hole. Figure 5-27: Step 11 12.
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Page 53: Parts Inspection
Installation and maintenance instructions Disassembly and assembly instructions 3-9008-011 October 2019 Figure 5-29: Step 13 14. To install preamplifier housing hold preamplifier housing over pickup coil, connect and hand tighten the cable connector to pickup coil. a) Lower explosion proof housing over pickup coil and tighten collar nut of the quick connect union. - Page 54 Disassembly and assembly instructions Installation and maintenance instructions October 2019 3-9008-011 Rotor hub and blade edges should be sharp and free of nicks and debris. Rotor blades should not be twisted or bent. The bearing, which is pressed into the rotor hub, should have an equal amount protruding from both hub faces.
- Page 55 Installation and maintenance instructions 3-9008-011 October 2019 Installation and maintenance instructions...
- Page 56 Daniel Measurement and Control, Inc. ("Daniel") is an Emerson Automation Solutions business unit. The Daniel name and logo are trademarks of Daniel Industries, Inc. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other trademarks are the property of their respective...
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