(with chart comparisons). The Aaron 2250 was constructed with the highest quality components, and was built in an ISO 9001 registered environment. In the unlikely event that your generator fails within one year of purchase date, Aaron Medical will warranty the product and effect factory repairs.
There is no substitute for a properly trained and vigilant medical staff. It is important that they read, understand, and follow the operating instructions supplied with this electrosurgical equipment. To promote the safe use of the Aaron 2250, please refer to the User’s Guide for standard operating precautions. APPLICABLE SAFETY STANDARDS CSA C22.2, NO.
Equipment Covered in this Manual................ii For Information Contact ....................ii Safety Precautions When Operating the Generator ............iii Applicable Safety Standards....................iii Conventions Used in this Guide..................iii The Aaron 2250........................1-1 Functional Description.....................1-2 Unit Description .......................1-3 Safety Precautions When Repairing the Generator............1-3 General Warnings, Cautions, and Notices ..............1-3 Active Accessories....................1-4...
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RF Drive .........................4-4 HV Relay .........................4-4 Output........................4-4 Sense and Backup Sense Circuits................4-4 Controls and Indicators ....................4-5 Aaron 2250 Control Signal Inputs and Outputs ..............4-5 Operating the Aaron 2250 ....................5-1 Inspecting the Generator and Accessories ..............5-2 Service Personnel Safety....................5-2 Installation and Placement ....................5-3 Functional (Operational) Checks..................5-3...
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Figure 3 – 17 Bipolar set to 80 W, at no load ..............3-14 Figure 3 – 18 Bipolar set to 80 W, actual power set to 200 W load ........3-14 Figure 4 – 1 Functional Block Diagram of the Aaron 2250 system........4-2 Figure 6 – 1 Fuse holder......................6-2 Figure 6 –...
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Silkscreen for Bottom of Display PCB for Component Locations.........B-28 Silkscreen for Relay PCB for Component Locations............B-29 Final Assembly Overview......................B-30 Cabling in Assembly ......................B-31 Mechanical Front Panel Assembly..................B-32 Mechanical Back Panel Assembly..................B-33 Cabling Back Panel Assembly....................B-34 Ser vice Guide • Aaron 2250...
Safety Precautions when Repairing the Generator CAUTIONS: Read all warnings, cautions, and instructions provided with this generator before using. Read the instructions, warnings, and cautions provided with electrosurgical accessories before using. Specific instructions are not included in this manual. Ser vice Guide • Aaron 2250...
FUNCTIONAL DESCRIPTION The Aaron 2250 is a multipurpose electrosurgical generator for use in physician’s offices and surgi-centers. This unit offers unsurpassed performance, flexibility, reliability, and user convenience. The Aaron 2250 includes digital technology. This new technology is evident in the self-checking circuitry and error code readouts.
These diagnostics continually monitor the unit to ensure proper performance. UNIT DESCRIPTION The Aaron 2250 is a self-contained unit, consisting of the main enclosure and power cord. The main components incorporated in the generator include: • Front Panel Components Power switch; membrane switches to control power output and mode selection;...
Active Accessories WARNINGS: Shock Hazard - Do not connect wet accessories to the generator. Shock Hazard - Ensure that all accessories and adapters are correctly connected and that no metal is exposed. CAUTIONS: Accessories must be connected to the proper receptacle type. In particular, bipolar accessories must be connected to the Bipolar Instrument receptacle only.
Use an anti-static container for transport of electrostatic-sensitive components and circuit boards. Cleaning NOTICE: Do not clean the generator with abrasive cleaning or disinfectant compounds, solvents, or other materials that could scratch the panels or damage the generator. Ser vice Guide • Aaron 2250...
CONTROLS, INDICATORS, AND RECEPTACLES This section describes: ● ● The Front Panel ● ● Controls and Indicators Overview ● ● The Rear Panel Ser vice Guide • Aaron 2250...
CONTROLS AND INDICATORS OVERVIEW Users may control most Aaron 2250 functions from the front panel. Each control is plainly marked and colored on the front panel for quick reference. The volume control is located on the rear panel. Normal operations involve activating the generator with either a front connected handswitch or footswitch.
10 steps. Indicates when the Blend Cut and Blend mode is selected. modes. NOTICE: When selecting the Blend mode, the unit defaults to a setting of minimum blend (only the first bar is illuminated). Ser vice Guide • Aaron 2250...
Coag Controls Figure 2 – 3 Controls for the Coag mode Coag Power Control Buttons Coag Power Display (watts) Increases or decreases the Coagulation Indicates the power set for or Fulguration Coag power output in the Coag mode. increments of 1 to 10 watts. Coag Activation Indicator Illuminates when Coag mode is activated.
Bipolar Power Control Buttons Displays error code in the event Increases or decreases the Bipolar power of an error. output in increments of 1 to 10 watts. Bipolar Activation Indicator Illuminates when Bipolar mode is activated. Ser vice Guide • Aaron 2250...
Indicators Figure 2 – 5 Indicators for power, return electrodes, and footswitch control Monopolar Footswitch Indicator Bipolar Footswitch Indicator Illuminates when monopolar Illuminates when bipolar footswitch control is plugged footswitch control is plugged in in and available. and available. Power Indicator Illuminates when the Split Return Solid Return...
Monopolar Footswitching Receptacle Bipolar Receptacle Turns the unit on or off. Accepts cables or adapters equipped Accepts standard cables for with standard (Aaron #12) active plugs. bipolar handpieces. Connect Connect footswitching accessories. bipolar accessories. Ser vice Guide • Aaron 2250...
REAR PANEL Figure 2 – 7 Layout of connectors and controls on the rear panel Symbols on the Rear Panel SYMBOLS DESCRIPTION Equipotential Ground Stud Non-ionizing Radiation Volume Control Danger - Explosion Risk If Used With Flammable Anesthetics. Fuse Enclosed Relay Connector Monopolar Footswitch Input Jack Bipolar Footswitch Input Jack...
All specifications are nominal and subject to change without notice. A specification referred to as “typical” is within ± 20% of a stated value at room temperature (25° C / 77° F) and a nominal input power voltage. Ser vice Guide • Aaron 2250...
PERFORMANCE CHARACTERISTICS Input Power Input Voltage 100-240 VAC Mains line frequency range (nominal): 50 / 60 Hz Power consumption: 500 VA Fuses (two): 6.3 A (slow blow) Duty Cycle Under maximum power settings and rated load conditions (Cut, 200 watt @ 300 ohm load), the generator is suitable for activation times of 10 seconds ON followed by 30 seconds OFF for one hour.
The Aaron 2250 complies with the appropriate IEC 60601-1-2 and IEC 60601-2-2 specifications regarding electromagnetic compatibility. Voltage Transients (Emergency Generator Mains Transfer) The Aaron 2250 operates in a safe manner when the transfer is made between line AC and an emergency generator voltage source. Aaron Medical...
Output Power Curves The curves that follow depict the changes for each mode at specific power settings. Figure 3 – 1 Output power vs impedance for Cut mode Figure 3 – 2 Output power versus impedance for Blend mode, set at Minimum. Aaron Medical...
Figure 3 – 3 Output power versus impedance for Blend mode, set at Maximum Figure 3 – 4 Output power vs impedance for Coagulation mode Coagulation Ser vice Guide • Aaron 2250...
The following figures are the output waveforms as viewed on an oscilloscope. Figure 3 – 7 Cut set to 200 W, at no load, open Figure 3 – 8 Cut set to 200 W, actual power 200 W at 300 ohm load Ser vice Guide • Aaron 2250...
Figure 3 – 9 Blend minimum set to 200 W, at no load, open Figure 3 – 10 Blend minimum set to 200 W, actual power 200 W at 300 ohm load 3-10 Aaron Medical...
Figure 3 – 11 Blend maximum set to 200 W, at no load, open Figure 3 – 12 Blend maximum set to 200 W, actual power 200 W at 300 ohm load Ser vice Guide • Aaron 2250 3-11...
Figure 3 – 13 Coagulation set to 120 W, at no load, open Figure 3 – 14 Coagulation set to 120 W, actual power 120 W at 500 ohm load 3-12 Aaron Medical...
Figure 3 – 15 Fulguration set to 80 W, at no load, open Figure 3 – 16 Fulguration set to 80 W, actual power 80 W at 500 ohm load Ser vice Guide • Aaron 2250 3-13...
THEORY OF OPERATION This section contains the following information ● ● Block Diagram ● ● Functional Overview of Key Circuits ● ● Controls and Indicators ● ● Aaron 2250 Control Signal Inputs and Outputs Ser vice Guide • Aaron...
Functional Block Diagram of the Aaron 2250 system. FUNCTIONAL OVERVIEW OF KEY CIRCUITS The following descriptions highlight the main circuits in the Aaron 2250. Controls and Indicators The front panel overlay contains 10 membrane function switches. Each membrane switch is used to toggle between modes, presets, and power settings.
RF output is disabled. Input Voltage The Aaron 2250 is designed to operate at a wide range of input voltages. The unit will perform with in specifications with an input voltage within the range of 100-240VAC 50/60 Hz. The input voltage is connected via a power entry module.
PFC also regulates the universal input of 100 to 240 watt voltages that power the unit. Power Supply The Aaron 2250 incorporates a medically approved 40W Quad output power supply. +12VDC, 5VDC, -12VDC, 3.3VDC, and 5VDC are generated by this power supply. These voltages are used by the main and display board to supply power to all logic circuits.
Voltage and current are sensed during power output. CONTROLS AND INDICATORS The Aaron 2250 controls and indicators are listed below: • MEMBRANE SWITCHES Toggle between modes. • DISPLAYS Three separate displays (Cut, Coag, & Bipolar) indicate the output power in watts.
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This is an input signal from the bipolar footswitch sense circuit. This signal is generated RQEST_SENSE_FOOT_ by a colpitts oscillator located on the display board and an isolation transformer located on BIPOLAR the main board. When an activation request is made, the output for this circuit becomes a logic 1 (3.3 volts) signal.
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This is an output signal from the system logic to control the SMPS circuit. SMPS_DRV2 Used for controlling the voltage of the high voltage power supply, controls the output power. This is an output signal from the system logic to control the SMPS circuit. SMPS_DRV1 Used for controlling the voltage of the high voltage power supply, controls the output power.
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This is and output signal from the system logic that generates a 62.5 kHz square wave. NEM_CLK_GEN This signal is used by the NEM circuit. This is an output signal from the system logic that controls an analog switched. This NEM_PAD_SENSE_EN signal is used by the NEM circuit to change the analog signal sent to the NEM A/D.
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This is an input signal to the system logic from the front panel overlay to decrease the COAG_DOWN power setting for Coagulation and Fulguration coag modes. This is an input signal to the system logic from the front panel overlay to increase the COAG_UP power setting for Coagulation and Fulguration coag modes.
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A/D1_REF_V_DAC_DATA This is a communication line used by the system logic to control the sensing A/D’s. A/D1_REF_V_DAC_SCLK This is a communication line used by the system logic to control the sensing A/D’s. A/D1_REF_V_DAC_SYNC This is a communication line used by the system logic to control the sensing A/D’s. A/D2_REF_V_DAC_DATA This is a communication line used by the system logic to control the sensing A/D’s.
This section covers the following topics: ● ● Inspecting the Generator and Accessories ● ● Service Personnel Safety ● ● Installation and Placement ● ● Functional (operational) Checks ● ● Operating the Unit ● ● Activating the Unit Ser vice Guide • Aaron 2250...
INSPECTING THE GENERATOR AND ACCESSORIES Before each use of the Aaron 2250, inspect the unit and all accessories to verify good working order: • Inspect for physical damage to the generator and its connections. • Verify that the appropriate accessories and adapters are present.
Note the error code and refer to Section 7, Troubleshooting. Once the self-test is successful, connect the accessories and set the generator controls. Refer to Preparing for Monopolar Surgery or Preparing for Bipolar Surgery later in this section. Ser vice Guide • Aaron 2250...
(Bovie NEM™). NOTICE: The Bovie NEM™ system recommends that you use a split return electrode. Refer to the manufacturer’s instructions for application site and placement procedures. When using metal plate return electrodes, use a conductive gel specifically designed for electrosurgery. Select a return electrode site with good blood flow.
When you turn on your unit remember the following features: The Aaron 2250 will power up to the last used modes and last used settings. During activation, the activated mode can be adjusted up and or down a maximum of four steps.
Do not allow fluids to enter the chassis. Do not sterilize the generator. PERIODIC INSPECTION Every six months, visually inspect the Aaron 2250 for signs of wear or damage. In particular, look for any of the following problems: • Damage to the power cord •...
7. Replace and secure the cover panel. Figure 6 – 2 Fuse location Main PCB Fuse Information 250 VAC 250 VAC AMPS 6.3 A 0.5 A Size 5 x 20 mm 5 x 20 mm Type Slow Blow Slow Blow Ser vice Guide • Aaron 2250...
• If an error code was displayed, take the appropriate action(s) to correct the error condition. Inspecting the Generator If the Aaron 2250 malfunctions, check for obvious conditions that may have caused the problem. 1. Check the generator for visible signs of physical damage.
5. Reinstall the cover by positioning the cover over the chassis, and securing the four 6 - 32 x ⁄ " screws to the bot- tom sides of the chassis and the two 6 - 32 x ⁄ " screws to the lower front chassis. Ser vice Guide • Aaron 2250...
UNDERSTANDING ERROR CODES AND AUDIO TONES The Aaron 2250 includes automatic self-diagnostics. If the diagnostics detect an error, the system displays an error code, sounds an audible tone, and deactivates the output power. Most error codes result from faults in accessories attached to the unit. The following table lists the error codes, describes the errors, and recommends actions to take to resolve the errors.
Metal-to-metal sparking Check all connections to the generator, patient only when generator is active. return electrode, and accessories. High settings used for fulguration Use lower power settings for fulguration or select the Coagulation mode. Ser vice Guide • Aaron 2250...
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Situation Possible Cause Recommended Action Generator does not respond Disconnected power cord, faulty wall 1. Check power cord connections (generator and when turned on. receptacle, or faulty power cord. wall receptacle). 2. Connect the power cord to a functional wall receptacle.
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Damaged front panel overlay Replace front panel overlay. properly when pressed. Loose or disconnected internal cable Check/connect overlay cable to display board. Power supply malfunction Replace power supply. Main board malfunction Replace the main board. Ser vice Guide • Aaron 2250...
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Situation Possible Cause Recommended Action Generator is on and the Malfunctioning footswitch or 1. Turn off the generator. Check and correct all accessory is activated, but handswitching instrument accessory connections. the generator does not deliver 2. Turn on the generator output.
REPAIR POLICY AND PROCEDURES Refer to this section for information on: ● ● Responsibility of the Manufacturer ● ● Returning the Generator for Service Ser vice Guide • Aaron 2250...
RESPONSIBILITY OF THE MANUFACTURER Aaron Medical is responsible for the safety, reliability, and performance of the generator only under the following circumstances: • The user has followed the Installation and Setup Procedures in this Service Guide. • Persons authorized by Aaron Medical performed assembly operation, readjustments, modifications, or repairs. •...
• Mounting Fixtures (all models): One year from date of shipment • Footswitches (all models): Ninety days from date of shipment • Patient Return Electrodes: Shelf life only as stated on packaging • Sterile Single Use Accessories: Only as stated on packaging Ser vice Guide • Aaron 2250...
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This warranty is in lieu of all other warranties, express or implied, including without limitation, the warranties of merchantability and fitness for a particular purpose, and of all other obligations or liabilities on the part of Aaron Medical. Aaron Medical neither assumes nor authorizes any other person to assume for it any other liability in connection with the sale or use of any of Aaron Medical’s products.
Department. Our trained staff will verify the part numbers and arrange immediate delivery. The Technical Service Department can relay cost information, determine parts availability, and suggest any assembly updates available. AARON 2250 DESIGN BREAKDOWN AND DRAWING REFERENCE PCB ASSEMBLIES Description...
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On/Off Switch DPST Blk Snap-Mount 15-182-001 Overlay Button 15-181-001 Overlay Top 07-094-002 Power Entry Module Filtered 02-033-002 Fuse 5 x 20 250 Volt Time Lag 6.3 Amp 15-176-001 Back Panel Label 04-080-001 Brass Grounding Stud Ser vice Guide • Aaron 2250...