Table of Contents
Related Manuals for Graco QEN AutoPump AP4+
Summary of Contents for Graco QEN AutoPump AP4+
- Page 1 Operation Manual AutoPump® AP4+ & AP4.5 AutoPump Controllerless System For water remediation applications. For Professional use only. QED Environmental Systems Inc. 2355 Bishop Circle West Dexter, MI 48130 - 1592 A Graco Company...
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Page 2: Table Of Contents
Table of Contents AP4+ & AP4.5+ Models ................................4 Safety Warnings ..................................5 ATEX Certifications, Label Detail and Explanation ........................6 ATEX Certification Tag Location ............................7 Models (Exploded Views) ................................ 8 4” AutoPump Models ................................8 AP4+ Xtreme Bottom Loading Short ..........................8 AP4+ Bottom Loading (Short and Long) .......................... - Page 3 AP4+ Bottom Loading Short, Flow Rates .......................... 25 AP4+ Bottom Loading Short, Air Consumption ......................26 4” Bottom Inlet, Long ................................ 27 Pump Dimensions, Specifications & Operating Requirements ..................27 Application Limits ................................27 Application Limit Specifications: ..........................27 AP4+ Bottom Loading Long, Flow Rates ........................28 AP4+ Bottom Loading Long, Air Consumption ......................
- Page 4 Table of Figures Figure 1 - 303211PX & 303276P ............................. 8 Figure 2 - 303223P & 303211P ..............................9 Figure 3 - 302596P ................................10 Figure 4 - 303243P & 303244P .............................. 11 Figure 5 - 303107P ................................12 Figure 6 - 303243P & 303244P .............................. 13 Figure 7 - 303276P &...
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Page 5: Ap4+ & Ap4.5+ Models
AP4+ & AP4.5+ Models AP4+ Models Aggressive Fluids Bottom Load 302405P AP4+BS MAX RESIST 3-SCRN 302405PXA XTREME AP4+BS MAX RESIST 3SCRN ATEX 302321P AP4+BL MAX RESIST 3-SCRN 302596P AP4+BLD MAX RESISTANCE 302405PA AP4+BSX MAX RESIST 3-SCRN 302321PA AP4+BLX MAX RESIST 3-SCRN 302596PA AP4+BLDX MAX RESISTANCE Top Load... -
Page 6: Safety Warnings
Safety Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. -
Page 7: Atex Certifications, Label Detail And Explanation
ATEX Certifications, Label Detail and Explanation 2809 II 1 G Ex h II Ta = 1°C to 65°C Protection Method is by Allowable Ambient Construction Indicates That Temperature Range The Equipment May be the Equipment for Equipment Located Where Flammable May Be Used in Gasses and Vapors of Group Symbol... -
Page 8: Atex Certification Tag Location
ATEX Certification Tag Location Rev 02 PN: 95358 Page | 7... -
Page 9: Models (Exploded Views)
Models (Exploded Views) 4” AutoPump Models AP4+ Xtreme Bottom Loading Short ITEM PART DESCRIPTION QTY. NUMBER 41806 AP PUMP INLET AUGER 206195 SPIDER, CASTING – AP4+ MACHINED 316SS 202829 AP-4 BTM CHK VLV PTFE POPPET 206187 INLET, CASTING – AP4+ MACHINED 316SS 206362 SCREW, ¼”-20 X 1-1/4”... -
Page 10: Ap4+ Bottom Loading (Short And Long)
AP4+ Bottom Loading (Short and Long) ITEM PART DESCRIPTION QTY. NUMBER FRAME AP4+ SHORT 316SS W/120 PSI SEAT AND PIVOT PIN AND 303214 CLG-EP TUBE [ULTRA] FRAME AP4+ LONG 316SS W/120 PSI SEAT AND PIVOT PIN AND 303221 CLG-EP TUBE [ULTRA] FRAME AP4+ SHORT 316SS W/120 PSI SEAT AND PIVOT PIN 303086 [AGGRESSIVE FLUIDS]... -
Page 11: Ap4+ Bottom Loading (Low Drawdown)
AP4+ Bottom Loading (Low Drawdown) ITEM PART DESCRIPTION QTY. NUMBER 303089 FRAME AP4+ LDD 316SS W/200 PSI SEAT AND PIVOT PIN 201615 POPPET INTAKE 200 PSI AP4 316SS 202889 4-40 316 SS MACHINE SCREW HEX NUT 200332 SEAT EXHAUST 200 PSI AP4 316SS 301083 AP4 212 DEG 316 SS MAGNET W/EPOXY 303090... -
Page 12: Ap4+ Top Loading (Short And Long)
AP4+ Top Loading (Short and Long) ITEM PART DESCRIPTION QTY. NUMBER FRAME AP4+ SHORT 316SS W/120 PSI SEAT AND PIVOT PIN AND 303214 CLG-EP TUBE [ULTRA] FRAME AP4+ LONG 316SS W/120 PSI SEAT AND PIVOT PIN AND 303221 CLG-EP TUBE [ULTRA] 303086 FRAME AP4+ SHORT 316SS W/120 PSI SEAT AND PIVOT PIN [AF] 303085... -
Page 13: Ap4+ Top Loading (Low Drawdown)
AP4+ Top Loading (Low Drawdown) ITEM PART DESCRIPTION QTY. NUMBER 303089 FRAME AP4+ LDD 316SS W/200 PSI SEAT AND PIVOT PIN 303208 LEVER ASSY AP4LD PVDF 316 120PSI W/POPPET PIN-BUSHING 201615 POPPET INTAKE 200 PSI AP4 316SS 202889 4-40 316 SS MACHINE SCREW HEX NUT 205543 316 SS LDD AP-4 EXHAUST POPPET SEAT 301083... -
Page 14: Ap4+ High Temperature Ultra Bottom Loading (Short And Long)
AP4+ High Temperature Ultra Bottom Loading (Short and Long) ITEM PART DESCRIPTION QTY. NUMBER FRAME AP4+ SHORT 316SS W/120 PSI SEAT AND PIVOT PIN AND 303214 CLG-EP TUBE FRAME AP4+ LONG 316SS W/120 PSI SEAT AND PIVOT PIN AND 303221 CLG-EP TUBE Figure 6 - 303243P &... -
Page 15: Ap4+ High Temperature Ultra Top Loading (Short And Long)
AP4+ High Temperature Ultra Top Loading (Short and Long) ITEM PART DESCRIPTION QTY. NUMBER FRAME AP4+ SHORT 316SS W/120 PSI SEAT AND PIVOT PIN AND 303214 CLG-EP TUBE FRAME AP4+ LONG 316SS W/120 PSI SEAT AND PIVOT PIN AND 303221 CLG-EP TUBE 303204 AP4 LEVERS ASSY PVDF W/POPPET-PIN BUSHING... -
Page 16: 4.5" Autopump Models
4.5” AutoPump Models AP4.5 Ultra Bottom Loading (Standard and High Temperature) ITEM PART DESCRIPTION QTY. NUMBER FRAME AP4+ SHORT 316SS W/120 PSI SEAT AND PIVOT PIN AND 303214 CLG-EP TUBE 303204 AP4 LEVERS ASSY PVDF W/POPPET-PIN BUSHING 301063 AP4 212 DEG 316SS MAGNET WITH EPOXY 201614 POPPET INTAKE 120 PSI AP4 316SS 202889... -
Page 17: Autopump Lever Assembly
AutoPump Lever Assembly Figure 10 - Lever Assembly (Exploded) ITEM NO. PART NUMBER DESCRIPTION QTY. 201616 120 P.SI INTAKE POPPET CONNECTOR-LONG 201616 120 P.SI INTAKE POPPET CONNECTOR-SHORT 201623 316 SS 120 P.SI EXHAUST POPPET-LONG 201623 316 SS 120 P.SI EXHAUST POPPET-SHORT 206445 NITRONIC 60 POPPET PIN-BUSHING 201033... -
Page 18: Inlet Difference
Inlet Difference The initial launch of the new AP4 Xtreme comes with a double o-ring inlet. If the pump has the inlet pictured in figure 13, replace both o-rings when serviced. If the pump has either inlet pictured in figure 14, only a single o-ring will need to be replaced. -
Page 19: Cleaning Procedure
Cleaning Procedure To Clean an Aggressive Fluids Pump Caution: • Wear chemically resistant rubber gloves, boots, and coveralls when handling the AutoPump and fluid discharge hose to avoid skin contact with the fluid being removed. • Wear safety goggles when working with the AutoPump System to protect eyes from any splashing or pressure release. -
Page 20: To Clean An Ultra/High Temperature Pump
Be sure to inspect the clips that hold the (3) EZ Fittings together, look for wear or stretching of the clips. To Clean an Ultra/High Temperature Pump Note: The Ultra 4.0 and 4.5 uses non-stick finishes on the float and discharge tube. To protect these finishes, never use any type of abrasive pad, wire brush, steel wool or sandpaper to clean these two components. - Page 21 The AutoPump is now ready for re-assembly by following the “Removing the Pump’s Casing” steps above in reverse order. Notes: Before threading the bottom “spider” onto the pump’s discharge tube, be sure to wrap the discharge tube’s threads completely with Teflon tape. Before inserting the two assemblies back into the pump’s casing, apply PTFE grease to the two o- rings to make the next disassembly easier.
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Page 22: Pump Technical Specifications
Pump Technical Specifications 4” Bottom Inlet, Low Drawdown For Pumps: 302596P Pump Dimensions, Specifications & Operating Requirements 4" – Low Drawdown AP4.0 Bottom Inlet Model Liquid Inlet Location Bottom 3.6 in. (9.1 cm) Length Overall (pump & fittings) 27.4 in. (69.6 cm) Weight 11.7 lbs. -
Page 23: Ap4+ Bottom Loading Low Drawdown, Flow Rates
AP4+ Bottom Loading Low Drawdown, Flow Rates 1 inch (25mm) ¾ inch (19mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1.25 inch OD Tubing) (Equivalent to 1 inch OD Tubing) Rev 01 PN: 95358 Page | 22... -
Page 24: Ap4+ Bottom Loading Low Drawdown, Air Consumption
AP4+ Bottom Loading Low Drawdown, Air Consumption STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL) Rev 02 PN: 95358 Page | 23... -
Page 25: Ap4+ Bottom Loading, Short
AP4+ Bottom Loading, Short For Pumps: 303211PXA, 303276PXA, 302405PXA, 303211P, 303276P, 302405P Pump Dimensions, Specifications & Operating Requirements Model 4" - Short AP4.0 Bottom Inlet Liquid Inlet Location Bottom 3.6 in. (9.1 cm) Length Overall (pump & fittings) 40.8 in. (104 cm) Weight 13 lbs. -
Page 26: Ap4+ Bottom Loading Short, Flow Rates
AP4+ Bottom Loading Short, Flow Rates 1 inch (25mm) ¾ inch (19mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1.25 inch OD Tubing) (Equivalent to 1 inch OD Tubing) Rev 02 PN: 95358 Page | 25... -
Page 27: Ap4+ Bottom Loading Short, Air Consumption
AP4+ Bottom Loading Short, Air Consumption Rev 01 PN: 95358 Page | 26... -
Page 28: 4" Bottom Inlet, Long
Bottom Inlet, Long 4” For Pumps: 303223P, 303277P, 302321P Pump Dimensions, Specifications & Operating Requirements Model 4" - Long AP4.0 Bottom Inlet Liquid Inlet Location Bottom 3.6 in. (9.1 cm) Length Overall (pump & fittings) 52.8 in. (134.1 cm) Weight 16 lbs. -
Page 29: Ap4+ Bottom Loading Long, Flow Rates
AP4+ Bottom Loading Long, Flow Rates 1 inch (25mm) ¾ inch (19mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1.25 inch OD Tubing) (Equivalent to 1 inch OD Tubing) Rev 01 PN: 95358 Page | 28... -
Page 30: Ap4+ Bottom Loading Long, Air Consumption
AP4+ Bottom Loading Long, Air Consumption 3/4 inch (19 mm) Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D. Tubing) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL) 1 inch (25 mm) Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D. Tubing) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED... -
Page 31: 4" Top Inlet, Low Drawdown
Top Inlet, Low Drawdown 4” For Pumps: 303107P Pump Dimensions, Specifications & Operating Requirements 4" – Low Drawdown AP4.0 Top Inlet Model Liquid Inlet Location 3.6 in. (9.1 cm) Length Overall (pump & fittings) 31.1 in. (79 cm) Weight 9.8 lbs. (4.4 kg) Max. -
Page 32: Ap4+ Top Loading Low Drawdown, Flow Rates
AP4+ Top Loading Low Drawdown, Flow Rates 1 inch (25mm) ¾ inch (19mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1.25 inch OD Tubing) (Equivalent to 1 inch OD Tubing) Rev 02 PN: 95358 Page | 31... -
Page 33: Ap4+ Bottom Loading Long, Air Consumption
AP4+ Bottom Loading Long, Air Consumption STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL) Rev 01 PN: 95358 Page | 32... -
Page 34: 4" Top Inlet, Short
Top Inlet, Short 4” For Pumps: 303243P, 303280P, 302796P Pump Dimensions, Specifications & Operating Requirements Model 4" - Short AP4.0 Top Inlet Liquid Inlet Location 3.6 in. (9.1 cm) Length Overall (pump & fittings) 49.5 in. (110 cm) Weight 17 lbs. (7.8 kg) Max. -
Page 35: Ap4+ Top Loading Short, Flow Rates
AP4+ Top Loading Short, Flow Rates 1 inch (25mm) ¾ inch (19mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1.25 inch OD Tubing) (Equivalent to 1 inch OD Tubing) Rev 01 PN: 95358 Page | 34... -
Page 36: Ap4+ Top Loading Short, Air Consumption
AP4+ Top Loading Short, Air Consumption 3/4 inch (19 mm) Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D. Tubing) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL) 1 inch (25 mm) Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D. Tubing) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED... -
Page 37: 4" Top Inlet, Long
Top Inlet, Long 4” For Pumps: 303244P, 303281P, 303059P Pump Dimensions, Specifications & Operating Requirements Model 4" - Long AP4.0 Top Inlet Liquid Inlet Location 3.6 in. (9.1 cm) Length Overall (pump & fittings) 61.2 in. (155.5 cm) Weight 18 lbs. (8.7 kg) Max. -
Page 38: Ap4+ Top Loading Long, Flow Rates
AP4+ Top Loading Long, Flow Rates 1 inch (25mm) ¾ inch (19mm) Inside Diameter Discharge Hose Inside Diameter Discharge Hose (Equivalent to 1.25 inch OD Tubing) (Equivalent to 1 inch OD Tubing) Rev 02 PN: 95358 Page | 37... -
Page 39: Ap4+ Top Loading Long, Air Consumption
AP4+ Top Loading Long, Air Consumption ¾ inch (19 mm) Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D. Tubing) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED (SCF/GAL) 1 inch (25 mm) Inside Diameter Discharge Hose (Equivalent to 1-Inch O.D. Tubing) STANDARD CUBIC FEET OF AIR PER GALLON PUMPED... -
Page 40: Bottom Inlet, Short
Bottom Inlet, Short 4.5” For Pumps: 303269P, 303312P Pump Dimensions, Specifications & Operating Requirements Model 4.5" - Short AP4.5 Bottom Inlet Liquid Inlet Location Bottom 4.6 in. (11.6 cm) Length Overall (pump & fittings) 41.4 in. (105.1 cm) Weight 17.8 lbs. (8.7 kg) Max. -
Page 41: Patent Information
Patent Information The equipment in this manual is protected under U.S. and foreign patents issued and pending. For a complete list of patents visit www.graco.com/patents. The equipment in this manual is protected under Registered Trademarks. For a complete list of Registered Trademarks and Trademarks, visit www.graco.com/trademarks. -
Page 42: Terms, Conditions & Warranty
Terms, Conditions & Warranty Five Year Warranty This limited warranty is in lieu of and excludes all other representations made by advertisements, distributors, agents, or manufacturers sales representatives, and all other warranties, both express and implied. There are no implied warranties of merchantability or of fitness for a particular purpose for goods covered hereunder. - Page 43 Prices and specifications are subject to change without notice. Shipping Dates Shipping dates are approximate and are subject to delays beyond our control. F.O.B. Point and Title All material is sold F.O.B. factory. Title to all merchandise sold shall pass to Buyer upon delivery by Seller to carrier at factory. All freight insurance is the responsibility of the Buyer and shall be charged to the Buyer on the invoice unless directed in writing.
- Page 44 QED Environmental Systems Inc. 2355 Bishop Circle West Dexter, MI 48130 - 1592 1 (800) 624 – 2026 info@qedenv.com A Graco Company Rev 02 PN: 95358 Page | 43...