Champion Power Equipment 100463 Operator's Manual
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Champion Power Equipment 100463 Operator's Manual

7500w electric start generator
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READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20221019
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
7500W ELEcTRic START GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100463

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  • Page 1 Failure to do so could result in serious injury. This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. REV 20221019 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TAbLE Of cONTENTS 100463 - 7500W ELEcTRic START GENERATOR TAbLE Of cONTENTS Maintenance ..........

  • Page 3: Introduction

    100463 - 7500W ELEcTRic START GENERATOR iNTRODUcTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    SAfETY iNSTRUcTiONS 100463 - 7500W ELEcTRic START GENERATOR iMPORTANT SAfETY iNSTRUcTiONS WARNiNG  Operation of this equipment may create sparks that can DANGER  start fires around dry vegetation. Generator exhaust contains carbon monoxide, a colorless, A spark arrestor may be required. The operator should odorless, poison gas.
  • Page 5 SAfETY iNSTRUcTiONS 100463 - 7500W ELEcTRic START GENERATOR WARNiNG cAUTiON   Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact.

  • Page 6: Fuel Safety

    SAfETY iNSTRUcTiONS 100463 - 7500W ELEcTRic START GENERATOR fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER  DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Symbols

    SAfETY iNSTRUcTiONS 100463 - 7500W ELEcTRic START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 8: Operation Symbols

    SAfETY iNSTRUcTiONS 100463 - 7500W ELEcTRic START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 9 SAfETY iNSTRUcTiONS 100463 - 7500W ELEcTRic START GENERATOR SYMBOL MEANING Plug In. Plug in desired devices. Unplug. Unplug devices when turning generator off. See Manual for Electric Start. Follow instruction in operator’s manual to start the generator electrically.

  • Page 10: Safety Labels

    E: updated utilisez-le to utilisez la This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    AND fEATURES 100463 - 7500W ELEcTRic START GENERATOR cONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 6 gal. (22.9 L) 7.

  • Page 12: Control Panel

    AND fEATURES 100463 - 7500W ELEcTRic START GENERATOR control Panel Parts included 1. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. Accessories 2. Circuit Breakers (Flip Reset) – Protects the generator Oil Funnel ..............against electrical overloads.

  • Page 13: Assembly

    ASSEMbLY 100463 - 7500W ELEcTRic START GENERATOR ASSEMbLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999.

  • Page 14: Add Fuel

    ASSEMbLY 100463 - 7500W ELEcTRic START GENERATOR NOTicE Recommended Engine Oil Type  10W-30 The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the...

  • Page 15: Grounding

    ASSEMbLY 100463 - 7500W ELEcTRic START GENERATOR 2. Slowly add gasoline to the tank. DO NOT OVERFILL. NOTicE  Gasoline can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for Our engines work well with 10% or less ethanol blend gasoline expansion, although more than ¼...

  • Page 16: Operation

    ASSEMbLY 100463 - 7500W ELEcTRic START GENERATOR Neutral Bonded to Frame* WARNiNG  – Neutral circuit IS electrically connected to the frame/ground During operation the muffler and exhaust fumes will of the generator. become hot. If adequate cooling and breathing space are –...

  • Page 17: Connecting Electrical Loads

    ASSEMbLY 100463 - 7500W ELEcTRic START GENERATOR Electric Start NOTicE  1. Push the ignition switch to the “ON” position. If the engine starts but does not run make certain that the 2. Press and hold the ignition switch to the “START” position.

  • Page 18: Do Not Overload Generator

    ASSEMbLY 100463 - 7500W ELEcTRic START GENERATOR Do Not Overload Generator 5. Press the ignition switch to the “OFF” position. Important: Always ensure that the fuel valve and the ignition Capacity switch are in the “OFF” position when the generator is not in Follow these simple steps to calculate the running and starting use.

  • Page 19: Maintenance

    MAiNTENANcE 100463 - 7500W ELEcTRic START GENERATOR MAiNTENANcE 1. Remove the oil drain plug with a 15 mm socket (not included) and extension. Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment.

  • Page 20: Cleaning The Air Filter

    MAiNTENANcE 100463 - 7500W ELEcTRic START GENERATOR cleaning the Air filter Adjusting the Governor 1. Remove the snap-on cover holding the air filter to the WARNiNG  assembly. Tampering with the factory set governor will void your 2. Remove the foam element.

  • Page 21: Maintenance Schedule

    STORAGE 100463 - 7500W ELEcTRic START GENERATOR STORAGE Maintenance Schedule Follow the service intervals indicated in the following WARNiNG  maintenance schedule. Service your generator more frequently when operating in To avoid accidental or unintended ignition of your generator adverse conditions.

  • Page 22: Long Term Storage (More Than 1 Year)

    STORAGE 100463 - 7500W ELEcTRic START GENERATOR Removing from Storage 7. Option 2: Run Dry 7a. Turn ignition switch to the “ON” position and start the If the generator has been improperly stored for a long period generator. of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly 7b.

  • Page 23: Specifications

    SPEcificATiONS 100463 - 7500W ELEcTRic START GENERATOR SPEcificATiONS Spark Plug Specifications OEM Type ..........F6RTC Generator Specifications Replacement Type ....NGK BPR6ES or equivalent .......

  • Page 24: Troubleshooting

    TROUbLESHOOTiNG 100463 - 7500W ELEcTRic START GENERATOR TROUbLESHOOTiNG Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 25 Consequential Damage workmanship for a period of three years (parts and labor) from Champion Power Equipment disclaims any obligation to cover the original date of purchase and 270 days (parts and labor) for any loss of time, use of this product, freight, or any incidental commercial and industrial use.
  • Page 26 CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: T T h h e U...
  • Page 27 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 28 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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