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Summary of Contents for Champion Power Equipment 100136
- Page 1 DANGER: Not intended for use in critical life support application. REV 100136-20151109 DANGER: Generator must be installed and operated outdoors only.
- Page 2 • Frequently Asked Questions • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 This manual must be used with Champion Power Equipment (CPE) manuals: • Installation Manual, Part No. 101308 • Transfer Switch Manual, Part No. 101111 It is also recommended to refer to the reference materials list on page 16 of the Installation Manual.
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Page 3: Table Of Contents
Battery Charger ......19 Control Panel Parts List ..... 35 © 2015 Champion Power Equipment Part No. 101306 Rev. A... - Page 4 Model 100136 CONTENTS Wiring Diagram ......36 TROUBLESHOOTING ..... . . 37 ADDITIONAL INFORMATION .
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Page 5: Introduction
This generator is not intended for use in critical life support applications. Proper sizing of the generator is required to ensure proper operation of appliances. Some appliances require additional wattage to start and must be considered. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 6: General Information, Standards And Codes
Model 100136 INTRODUCTION GENERAL INFORMATION, NFPA NO. 70, NFPA HANDBOOK OF ELECTRIC CODE National Fire Protection Association STANDARDS AND CODES 470 Atlantic Avenue, Boston, Ma. 02210 The following information related to General Information and Standards was gathered from the list of publications related ARTICLE X, NATIONAL BUILDING CODE to installing the HSB generator. -
Page 7: Safety
Asphyxiation hazard OTE: Indicates a procedure, practice or condition that should be followed in order for the generator to function in the manner intended. Electrical shock hazard Entanglement hazard Fire hazard © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 8: Installation Hazards
Model 100136 SAFETY INSTALLATION HAZARDS Explosion hazard WARNING Have only a qualified electrician or installation technician who is familiar with applicable codes, Burn hazard standards and regulations install and service the generator. ALWAYS comply with local, state and national electrical and building codes when installing the generator. -
Page 9: Before Starting
NEVER climb or step on any part or and judgment make operating a components of the generator. Doing generator dangerous. so may result in injury and cause leaking fuel and exhaust. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 10: Accidental Starting
Model 100136 SAFETY ACCIDENTAL STARTING CARBON MONOXIDE HAZARDS WARNING DANGER ALWAYS prevent the generator from Generator exhaust contains carbon starting while the covers are open. monoxide, a colorless, odorless, The generator may crank and start poisonous gas. Breathing carbon at any time without notice. Follow... -
Page 11: Electrical Shock Hazards
If the victim is unconscious, apply first aid and call 911 immediately. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 12: Burn Hazards
Model 100136 SAFETY BURN HAZARDS WARNING WARNING Batteries contain sulfuric acid and generate explosive mixtures of hydrogen and oxygen gases. Keep ALWAYS allow hot surfaces to cool to any device that may cause sparks the touch. Running engines produce or flames away from the battery to heat. -
Page 13: Safety Labels On Unit
Vea la de seguridad en los manuales de sección de seguridad en el manual del operador alejadas del compartimento de las baterías. instalación y del operador. para más detalles. 101499 101499 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 14: Safety, Serial/Model, Nameplate Label Locations
Model 100136 SAFETY SAFETY, SERIAL/MODEL, NAMEPLATE LABEL LOCATIONS The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing. (inner part of cover) A) Serial number location B) Nameplate Part No. 101306 Rev. A... -
Page 15: General Information
Air Inlet ATS Control Module Fuel Regulator/Wire Engine Control Module Connections (behind panel) 10. Batteries (not included) Main Circuit Breaker 11. Engine Hour Meter 12. Alternator Exterior Fault Code Indicator Light © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 16: Component Identification - Engine
Model 100136 GENERAL INFORMATION COMPONENT IDENTIFICATION – CONTROL PANEL ENGINE MAIN CIRCUIT BREAKER The 52-amp main circuit breaker protects the generator from circuit overload. The main circuit breaker controls total output of the generator. (Figure 3) MAIN CIRCUIT BREAKER DISJONCTEUR PRINCIPAL... -
Page 17: Set Exercise Time
Module (Figure 5) in the OFF position. This will reset fault LED, Battery voltage is not monitored when cranking the engine. however if a fault code(s) re-occurs it must be addressed. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 18: Ats Control Module
Model 100136 GENERAL INFORMATION HIGH ENGINE TEMP LED POWER LED The red LED will be lit if the engine operating temperature The green LED will be lit indicating the generator is working exceeds the factory preset limits. If excessive operating correctly and loads can be connected to it. -
Page 19: Battery Charger
50% capacity. Lit to indicate a battery charging problem. If this LED is lit, the LED on the Engine NO CHARGE Controller module, “LOW BATTERY” will also be lit. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 20: Specifications
Model 100136 GENERAL INFORMATION SPECIFICATIONS Home standby generator Maximum continuous power, LPG 12.5 kW Maximum continuous power, NG 11 kW Rated voltage 120/240 Amps 104/52 LPG (propane), 91.6/45.8 NG (natural gas) Harmonic distortion Less than 5% Main line circuit breaker... -
Page 21: Fuel System
(+) battery cable to the generator first. (Figure 8) To Starter To Ground Figure 8 U1 battery post style CAUTION For battery installation, maintenance, and safety requirements refer to purchased manufacturer battery installation and safety manual. Figure 9 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 22: Operation
Model 100136 OPERATION PRE-START CHECKLIST Before operating the generator, review SAFETY section starting on page 7. To make sure the generator is ready for proper operation, the following items should be checked: ENCLOSURE AND ACCESS • Fuel valve is in the ON position Open the enclosure to gain access to the generator and its •... -
Page 23: Maintenance
** Service sooner if operating in high ambient temperatures or a dusty and dirty environment. *** Maintenance should be performed by your service dealer. Figure 11 **** If so equiped © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 24: Changing The Engine Oil
Model 100136 MAINTENANCE NOTICE NOTICE Always be environmentally responsible. Consult the local authorities or reclamations facility for proper disposal of engine oil waste. DO NOT overfill the engine with engine oil. Damage to the engine may occur. Position drain pan under alternator. -
Page 25: Inspect And Clean Engine Air Cleaner
10. Turn the ATS to the AUTO position. cleaner base. Install the cover and snap the clips in place. Turn the engine control module switch to its prior position. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 26: Battery Maintenance
Model 100136 MAINTENANCE BATTERY MAINTENANCE If the house or building has been exposed to a flood, it should be inspected by a certified electrician for any electrical problems Turn the engine control module switch to the OFF position. that may occur if the generator is put back into service or if utility power is restored. -
Page 27: Return To Service After Storage
LEDs on the ATS module should be lit. 13. Turn the engine control module switch to the ATS position. 14. Set the exercise time. See EXERCISE SWITCH on pages 16 and 17. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 28: Engine Parts Diagram
Model 100136 MAINTENANCE ENGINE PARTS Part No. 101306 Rev. A... -
Page 29: Engine Parts List
Hose assembly 61.120800.00 Diode assy, engine stop 2.06.013 Clamp, 13.5 Od x 10 2.12.004 Grommet 9.5Mm 45.030200.00 Bracket, support 100170 Bracket, governor spring 717.123000.03 Ignition coil assy, cylinder 1, emc © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 30: Enclosure And Assemblies Diagram
Model 100136 MAINTENANCE ENCLOSURE AND ASSEMBLIES Part No. 101306 Rev. A... -
Page 31: Enclosure And Assemblies Parts List
Acoustic Panel, Muffler Cover, 1.6182.06 Lock Nut M6, Flange 163.200021.03 1.97.1.06 Washer, Ø6 1.5789.0612 Flange Bolt, M6 x 12 1.5789.0620 Flange bolt, M6 x 20 2.03.004 Washer Ø24 x Ø6.5 x 1.5 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 32: Alternator And Exhaust System Diagram
Model 100136 MAINTENANCE ALTERNATOR AND EXHAUST SYSTEM Part No. 101306 Rev. A... -
Page 33: Alternator And Exhaust System Parts List
Washer, Ø24 x Ø6.5 x 1.5 1.5789.0615 Flange bolt, M6 x 15 1.93.06 Lock Washer, Ø6 163.080009.00.2 Air Guide, Muffler Pipe, Above 1.5789.0608 Flange bolt, M6 x 8 47.101002.00 Gasket, Exhaust Pipe © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 34: Control Panel Diagram
Model 100136 MAINTENANCE CONTROL PANEL Part No. 101306 Rev. A... -
Page 35: Control Panel Parts List
Plastic Conduit, CSA, 5.1320.017 Ø29 x 50mm 161.200020.00 Grille 100136.21.10.V1.0 Wire Assembly 2.02.030 Cage Nut M5 163.230003.00.V1.0 Decal, Nameplate, 100136 163.200005.00.24 Firewall, Right, Silk Grey 163.230004.00.V1.0 Decal, Control Panel, 100136 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 36: Wiring Diagram
Model 100136 MAINTENANCE WIRING DIAGRAM Part No. 101306 Rev. A... -
Page 37: Troubleshooting
Champion or Champion service dealer*. Engine high/over temperature shut down. Check all intake and exhaust ventilation around the HSB, remove all debris. Let HSB sit for 30 minutes to cool down. © 2015 Champion Power Equipment Part No. 101306 Rev. A... - Page 38 This will reset fault LED, however if a fault code(s) re-occurs it must be addressed. BATTERY(S) NO OR LOW LEVEL CHARGED, BATTERY(S) DEAD, NEEDS REPLACEMENT, THE EXERCISE TIME MUST BE RESET ONCE THE BATTERY(S) HAVE BEEN DISCONNECTED. *Contact Champion Power Equipment, Technical Service toll free 1-877-338-0999, tech@championpowerequipment.com or your nearest Champion dealer. www.championpowerequipment.com...
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Page 39: Additional Information
15 amp 120 volt circuit in the ATS will replace a 15 amp 120 volt circuit in the main utility distribution panel. When tied together or backed up, the breakers must be the same size. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 40: Customer Familiarization Summary
Model 100136 ADDITIONAL INFORMATION CUSTOMER FAMILIARIZATION NOTICE SUMMARY By law it is required in many states to have a Carbon Monoxide (CO) detector in operating condition in your It’s important to educate the home owner on proper home. Carbon Monoxide detector(s) must be installed maintenance, operation and service call procedures. -
Page 41: Back-Up Circuits
ATS circuits powered ______________________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ Date Installed _____________________________________ Dealer/Installer _____________________________________________________ Address _____________________________________________________ _____________________________________________________ Phone _____________________________________________________ Cell _____________________________________________________ Purchased from _____________________________________________________ © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 42: Maintenance And Service Record
Model 100136 ADDITIONAL INFORMATION MAINTENANCE AND SERVICE RECORD Keeping accurate records when any service is preformed is important. Records replace guessing when a repair was done or when it should be scheduled. Hour Meter notation as well as the date provides better time period records. To maintain the overall performance throughout the life of the product follow the scheduled maintenance chart contained in your owner’s manual or refer to www. - Page 43 Champion Power Equipment 12039 Smith Ave. Santa Fe Springs, CA 90670 USA Made in China...
- Page 44 For a period of 5 years or 2000 hours (whichever occurs first) from successful activation by an Authorized Champion Home StandbyDealer, Champion Power Equipment will, at its option, repair or replace any part(s) which upon examination, inspection and testing by Champion Power Equipment or an Authorized Champion Home Standby Dealer is found to be defective under normal use and service, in accordance with the Warranty Schedule set forth below.
- Page 45 THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING: Original installation or start-up costs Champion Home Standby generators that utilize non-Champion Power Equipment replacement parts Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up) Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications...
- Page 46 Purchaser/owner also may have other rights that vary from state to state. To obtain warranty service or your nearest Champion Home Standby Dealer call Champion Power Equipment Customer Service toll free 1-877-338-0999, Monday - Friday from 8:30 AM - 5:00 PM (PST/PDT).
- Page 47 United States Environment Protection Agency (U.S. EPA) and Environment Canada (EC) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA and EC emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA, EC AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2015 small off-road engine and engine powered equipment.
- Page 48 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 49 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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