Related Manuals for Champion Power Equipment C46540
Summary of Contents for Champion Power Equipment C46540
- Page 1 C46540 Rev C46540-20070615 Owner’s Manual and Operating Instructions 4000 Peak Watts / 3500 Running Watts PORTABLE GENERATOR...
-
Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 14 Portable Power Generator ......1 Engine Storage ........14 Accessories..........1 Generator Storage........14 This Booklet ..........1 Specifications ......... 15 Manual Conventions ......2 Engine Specifications......15 Safety Rules ........3 Generator Specifications......15 Controls and Features....... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev C46540-20070615... -
Page 7: Safety Rules
Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. Rev C46540-20070615... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev C46540-20070615...
-
Page 9: Controls And Features
Low Oil Sensor – Senses the level of oil in the crankcase and shuts the engine down if Choke – Used to start the engine the level falls too low. Recoil Starter – Used to start the engine Power Panel – See “Power Panel” Rev C46540-20070615... -
Page 10: Power Panel
20 A 0r 2400 Watts of Ground Terminal – Consult an electrician power. for local grounding regulations. 12 V 10 A DC – this receptacle allows you to recharge a 12 Volt automotive or utility style Rev C46540-20070615... -
Page 11: Parts Included
Controls and Features Parts Included Your C46540 Gasoline Powered Generator ships with the following parts: 6 foot Battery Cable Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces Oil Funnel 1 piece Wrench... -
Page 12: Assembly
3. Add 0.63 qt (0.6 L) of oil and replace oil DO NOT overfill the fuel tank. fill cap/dipstick. DO NOT light cigarettes or smoke when filling the 4. Check engine oil level daily and add as fuel tank. needed. Rev C46540-20070615... -
Page 13: Grounding
We strongly WARNING recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Failure to properly ground the generator can result in electric shock. Rev C46540-20070615... -
Page 14: Operation
Surge suppressors come in single- or electrical devices plugged in or turned multi-outlet styles. They’re designed to protect against virtually all short- 2. Let the generator run at no-load for duration voltage fluctuations. several minutes to stabilize internal Rev C46540-20070615... -
Page 15: Do Not Overload Generator
Compressor 1 1/2 HP 2500 2500 7. Repeat steps 5-6 for each additional Edge Trimmer item. Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 NOTE Paint Sprayer 1200 Table Saw 2000 2000 Never exceed the generator capacity when adding loads. Rev C46540-20070615... -
Page 16: Maintenance
Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. Rev C46540-20070615... -
Page 17: Spark Arrester
Use an air compressor (25 PSI) to clear dirt locate the nearest Champion Power and debris from the generator. Equipment certified service dealer for your Inspect all air vents and cooling slots to generator or engine maintenance needs. ensure that they are clean and unobstructed. Rev C46540-20070615... -
Page 18: Storage
Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev C46540-20070615... -
Page 19: Specifications
Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Fuel capacity is 4 US gallons (15 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.63 qt (0.6 L). Rev C46540-20070615... -
Page 20: Parts List
Specifications Parts Diagram Rev C46540-20070615... -
Page 21: Parts List
ST02FD-1151002 Muffler Cover ST02FD-1151201A Choke Lever Comp. ST168FD-1130005 Carburetor Packing ST168FD-1130003 Carburetor ST168F-2-1000000G 6.5 HP OHV Engine ST168FD-1111100 Control Assy. ST168FD-1090100 Air Cleaner Case Comp. ST168FD-1090002 Air Cleaner Seal ST168FD-1090003 Separator ST168FD-1090004 Element ST168FD-1090200 Air Cleaner Cover Comp. Rev C46540-20070615... - Page 22 Specifications Parts# Description ST02FD-1151204A Volt Meter ST02FD-1151200B 120/240v. Receptacle ST02FD-1151201M Voltage Selector ST02FD-1151202M RV Receptacle ST02FD-1151203M 120v. AC Receptacle ST02FD-1151200D DC Receptacle ST05FD-1151202-10A 10 Amp Circuit Breaker ST168FD-1100201A Spark Arrester Comp. ST168FD-1100201B ST168FD-1100201C Rev C46540-20070615...
-
Page 23: Wiring Diagram
Specifications Wiring Diagram... -
Page 24: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. -
Page 25: Warranty
This warranty excludes: Cosmetic defects such as paint, decals, etc. Warranty Qualifications Wear items such as filter elements, o-rings, etc. Champion Power Equipment (CPE) will register Accessory parts such as starting batteries, and this warranty upon receipt of your Warranty storage covers. - Page 26 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2005 and later, small off-road engine.
- Page 27 Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. Rev C46540-20070615...
- Page 28 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
-
Page 29: Notes
Notes Notes Rev C46540-20070615... - Page 30 1-877-338-0999 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China © 2007 Champion Power Equipment, Inc.