Stryker ENDOSCOPY Standard Service Manual

Stryker ENDOSCOPY Standard Service Manual

40l high flow insufflator

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40L HIGH FLOW INSUFFLATOR
Standard Model
Hermes Ready Model
SERVICE MANUAL
F105/200-6031-0/0702/AMA

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Summary of Contents for Stryker ENDOSCOPY Standard

  • Page 1 40L HIGH FLOW INSUFFLATOR Standard Model Hermes Ready Model SERVICE MANUAL F105/200-6031-0/0702/AMA...
  • Page 2 Also, it is not evident whether patents or copyrights exist. Users of ours products should not hesitate to point out to us any errors or unclarities in this manual. Copyright © STRYKER ENDOSCOPY STRYKER ENDOSCOPY 5900 Optical Court San Jose, CA 95138...
  • Page 3: Table Of Contents

    Safety Instructions Contents Introduction/Basics ................. 4 Liability 1-1 Functional Diagram F105 ............ 4 Device and additional equipment have been carefully and 1-2 Explosion Diagram ..............5 thoroughly tested at the factory before shipping. The 1-3 Cable Layout Plan ..............6 manufacturer is only responsible for the safety and reliability 1-4 Testing Tools and Resources ..........
  • Page 4: Introduction/Basics

    Introduction/Basics Functional Diagram F105 US-4...
  • Page 5: Explosion Diagram

    Introduction/Basics Explosion Diagram US-5...
  • Page 6: Cable Layout Plan

    Introduction/Basics Cable Layout Plan US-6...
  • Page 7: Testing Tools And Resources

    Introduction/Basics Introduction/Basics This device has to be serviced every two years. The chapter Front of the Device describes this routine inspection. Please use the maintenance and checklist included in the back of the service manual to document the bi-annual inspection. Testing Tools and Resources The following tools and resources are required to perform the maintenance and service tasks described in this manual.
  • Page 8: Rear Of The Device

    Introduction/Basics Introduction/Basics Rear of the Device Opening the Device 1. You will need a recessed head screwdriver (Phillips) size 2 to open the device. 2. (See Fig. 1-6) Remove four screws from top and two screws from each side 3. Lift the case cover panel towards the top and remove.
  • Page 9: Function Test

    Function Test Function Test Safety Test 1. Connect manometer (0-70 bar) to gas bottle connection. Trained personnel has to perform a safety test as part of the annual system inspection. 2. Remove tube (press plastic ring and pull out tube) from output and connect a 0-7 bar manometer.
  • Page 10: Testing The Low Pressure Regulator Lpr

    Function Test Function Test Adjustment Syringe • Use the adjustment screw of the high-pressure T-Connector controller for any adjustments. 1. Attach manometer , air-filled syringe , tube, and T- connector to the insufflation tube connection. Testing the Low Pressure Regulator LPR Use the syringe to generate a pressure of at least 50 mm 1.
  • Page 11: Testing Overpressure Alarm

    Function Test Testing Overpressure Alarm 1. Attach a tube and an air-filled syringe to insufflation tube connection (Fig. 2-5-1). 2. Use the syringe to slowly generate a pressure of 15 mm Hg. 3. Slowly increase pressure to 21 mm Hg and press the Start/ Stop key.
  • Page 12: Service Menu

    Service Menu Opening the Service Menu • Device parameters are displayed and changed in the service menu. • Menu options are to be carried out in sequence to avoid malfunctions. • Use the keys below the display for input. • The function of each key is displayed above.
  • Page 13: Calibration

    Service Menu Calibration The following chart provides an overview over the necessary calibrations. T‡h…‡ Pss†r‡Ã8hyvi…h‡v‚Ã4 `r† 6yyÃPss†r‡ (3-2-1) I‚ G‚ÃQ…r††ˆ…r G‚ÃQ…r††ˆ…r `r† 8hyvi…h‡v‚Ã4 8hyvi…h‡v‚ (3-2-2) I‚ CvtuÃQ…r††ˆ…r CvtuÃQ…r††ˆ…r `r† 8hy‚i…h‡v‚Ã4 8hy‚i…h‡v‚ (3-2-3) I‚ GQ8Ã6qwˆ†‡€r‡Ã4 `r† GQSÃ6qwˆ†‡ (3-2-4) I‚ Ay‚ Ay‚Ã8hyvi…h‡v‚Ã4 `r†...
  • Page 14: 3-2-1Offset Calibration

    Service Menu 3-2-1 Offset Calibration 5HTXLUHPHQWV r'HYLFH LQ VHUYLFH PRGH r*DV ERWWOH FORVHG r'HYLFH RXWSXW RSHQ ',63/$< $IWHU HQWHULQJ VHUYLFH FRGH  Tr…‰vpr€rˆ FRQILUP ZLWK 0(18 RN 6yyPss†r‡ ‚x r†p Tr…‰vpr€rˆ &RQILUP ZLWK ƒyrh†rÐhv‡ 0(18 RN r†p ‚x Tr…‰vpr€rˆ 8hyvi…h‡v‚Ã†ˆppr†† r†p ‚x Tr…‰vpr€rˆ...
  • Page 15: 3-2-2Low Pressure Calibration

    Service Menu 3-2-2 LOW Pressure Calibration Manometer (0-70 mm Hg) Device Output/Tube Connection ',63/$< 5HTXLUHPHQWV Tr…‰vpr€rˆ r'HYLFH LQ VHUYLFH PRGH 6yyPss†r‡ r*DV ERWWOH RSHQ r7HVW OD\RXW DFFRUGLQJ )LJ  r†p ‚x Tr…‰vpr€rˆ 3UHVV GPXQ…r††ˆ…r8hyvi…h‡v‚ r†p ‚x GPXQ…r††ˆ…rÃ8hyvi…h‡v‚ $&7    &RQILUP ZLWK 0(18 ƒyrh†rÐhv‡...
  • Page 16 Service Menu 3-2-2 LOW-Pressure Calibration 8‚‡vˆrq rSrhqÀh‚€r‡r… ÃÃQ…r††ˆ…rÉhyˆrÃrt#À€ÃCt # rTr‡Ã…rhqÉhyˆrÃqr‰vprÐv‡u ÃÃÃÃÃÃÃÃÃÃÃÃÃÃà GPXQ…r††ˆ…rÃ8hyvi…h‡v‚ $&7 0(18 ;;;;    8‚sv…€Ãv‡uÃà 8hyvi…h‡v‚Ã†ˆppr†† ‚x r†p Tr…‰vpr€rˆ 0(18 GPXQ…r††ˆ…r8hyvi…h‡v‚ 8‚sv…€Ãv‡uà r†p ‚x US-16...
  • Page 17: 3-2-3High Pressure Calibration

    Service Menu 3-2-3 HIGH Pressure Calibration ',63/$< 5HTXLUHPHQWV 6HUYLFHPHQX r'HYLFH LQ VHUYLFH PRGH 6yyPss†r‡ r*DV ERWWOH ZLWK PDQRPHWHU r*DV ERWWOH RSHQ 6HUYLFHPHQX 3UHVV +,*+3UHVVXUH&DOLEUDWLRQ XQWLO GLVSOD\ RQ ULJKW DSSHDUV CDBCQ…r††ˆ…rÃ8hyvi…h‡v‚ $&7    &RQILUP ZLWK 0(18  hqwˆ†‡Ãƒ…r††ˆ…r r5HDG ERWWOH SUHVVXUH IURP PDQRPHWHU RI JDV ERWWOH r8VH  WR HQWHU WKLV YDOXH r&RQILUP ZLWK 0(18 ...
  • Page 18: 3-2-4Lpr Calibration

    Service Menu 3-2-4 LPR Calibration ',63/$< 5HTXLUHPHQWV 6HUYLFHPHQX r'HYLFH LQ VHUYLFH PRGH 6yyPss†r‡ r*DV ERWWOH RSHQ r6HWWLQJ DFFRUGLQJ )LJ  6HUYLFHPHQX 3UHVV XQWLO GLVSOD\ RQ ULJKW /35$GMXVW DSSHDUV /35$GMXVW $&7 &RQILUP ZLWK 0(18 hqwˆ†‡Ãƒ…r††ˆ…r r)ROORZ )LJ  XVH VFUHZGULYHU WR VHW IURQW SUHVVXUH FRQWUROOHU /3& IURP GLVSOD\ YDOXH $&7 WR '()  r&RQILUP ZLWK 0(18 ...
  • Page 19: 3-2-5Flow Calibration

    Service Menu 3-2-5 Flow Calibration Device Output/Tube Connection Flow Column (40 l/min) ',63/$< 5HTXLUHPHQWV Tr…‰vpr€rˆ r'HYLFH LQ VHUYLFH PRGH 6yyPss†r‡ r*DV ERWWOH RSHQ r7HVW OD\RXW DFFRUGLQJ r†p ‚x )LJ  Tr…‰vpr€rˆ 3UHVV XQWLO GLVSOD\ RQ ULJKW Ay‚Ã8hyvi…h‡v‚ DSSHDUV ‚x r†p Ay‚Ã8hyvi…h‡v‚...
  • Page 20: 3-2-5Flow Calibration

    Service Menu 3-2-5 Flow Calibration &RQWLQXHG Ay‚Ã8hyvi…h‡v‚ r5HDG IORZ FROXPQ IORZ YDOXH $&7 [[[[    r6HW UHDG YDOXH RQ GHYLFH ZLWK  hqwˆ†‡Ãsy‚ r†p ‚x Ay‚Ã8hyvi…h‡v‚ $&7 ;;;;    ƒyrh†rÐhv‡ &RQILUP ZLWK 0(18 ‚x r†p Ay‚Ã8hyvi…h‡v‚...
  • Page 21: 3-2-6Lsv-Calibration

    Service Menu 3-2-6 LSV-Calibration ',63/$< 5HTXLUHPHQWV r'HYLFH LQ VHUYLFH PRGH 6HUYLFHPHQX r*DV ERWWOH RSHQ r6HWWLQJ DFFRUGLQJ )LJ  6yyPss†r‡ r'HYLFH H[LW FORVHG 6HUYLFHPHQX 3UHVV /69$GMXVW XQWLO GLVSOD\ RQ ULJKW DSSHDUV /69$GMXVW $&7 &RQILUP ZLWK 0(18 hqwˆ†‡Ãƒ…r††ˆ…r r)ROORZ )LJ  DQG XVH VFUHZGULYHU WR VHW /69 DGMXVWPHQW VFUHZ IURP $&7 WR '() r&RQILUP ZLWK 0(18 ...
  • Page 22: 3-2-7Heater Calibration

    Service Menu 3-2-7 Heater Calibration Heater Calibration Box T100/T101 Connection for Heater Calibration Box ',63/$< 5HTXLUHPHQWV r*HU¾W LP 6HUYLFHPRGH 6HUYLFHPHQX r*DV ERWWOH RSHQ r&DOLEUDWLRQ ER[ DFFRUGLQJ )LJ 6yyPss†r‡  6HUYLFHPHQX 3UHVV Crh‡r…Ã8hyvi…h‡v‚ XQWLO GLVSOD\ RQ OHIW DSSHDUV Crh‡r…Ã8hyvi…h‡v‚ $&7 &RQILUP ZLWK 0(18 ƒyrh†rÃp‚rp‡Ãurh‡r…...
  • Page 23: 3-2-812H Test

    Service Menu 3-2-8 12h Test Make sure device is continuously connected with live wire during 12 hour test and is not operated or used in any other capacity during this test. ',63/$< 5HTXLUHPHQWV 6HUYLFHPHQX r'HYLFH LQ VHUYLFH PRGH r*DV ERWWOH RSHQ 6yyPss†r‡...
  • Page 24: 3-2-9Factory Default

    Service Menu 3-2-9 Factory Default Using this menu option will reset all values to the factory default settings. The device is then not calibrated and cannot be operated. ',63/$< 5HTXLUHPHQWV 6HUYLFHPHQX r'HYLFH LQ VHUYLFH PRGH r*DV ERWWOH RSHQ 6yyPss†r‡ 6HUYLFHPHQX 3UHVV XQWLO GLVSOD\ RQ ULJKW Ahp‡‚…’Ãqrshˆy‡...
  • Page 25: Replacing Components

    Replacing Components Replacing Components The following components and modules can be replaced if malfunctioning: • Entire High Pressure Unit HPU • Entire Power Pack • Non-Heating Device Plug • Basic Board Module BAM • Video Board LCD • Board HPL •...
  • Page 26: Gas Connection

    Replacing Components Replacing Components Low Pressure Unit LPU Gas Connection Replace elements if malfunctioning and in case of flow The gas connection consists of the following: limitation. • Supply-specific connection adapter completely installed with: • Screw Unions SW 24 • O-Ring on Face Flat Cable/Plug-in Connection Electrical Plug-in Connection with High Pressure Unit...
  • Page 27: Power Pack

    Replacing Components Replacing Components Power Pack Non-Heating Device Plug Replace power pack if malfunctioning and in case of repeated Replace non-heating device plug if malfunctioning and in case safety defect. of defects. The non-heating plug is available as a complete kit including screws, cables with plugs, and fuse holder with fuse.
  • Page 28: Panel Board (On/Off Key)

    Replacing Components Replacing Components Panel Board (ON/OFF Key) Replace panel board or remote control if malfunctioning ON/ OFF key. Non-Heating Device Mounting Screws Conduct the following test after replacing modules or components: 1. Switch on device and perform function check. Plug-in Connector to Basic Module BAM 01 3.
  • Page 29: Modules/Boards

    Replacing Components Replacing Components Modules/Boards Video Board/LCD Replace the respective board in case of malfunction or defect. Replace video board if malfunctioning and in case of defects. Locked position-> Press to release Fastening Nut/Tooth Lock Washer Component Board/Module Plug-in Connector from I/O Module Released position->...
  • Page 30: Heater Board Hb

    Replacing Components Replacing Components Heater Board HB 4-10 Insufflation Tube Connection (Gas Outlet) Replace heater board if malfunctioning or in case of gas heater Replace if surface shows defects that allow leaks. tube defects. Fluid Sensor (FLS) Connecting Cable to I/O Module IOM Fluid Sensor Electrical Connection Heater Board HB L-Shaped Adapter from Fluid Sensor...
  • Page 31: Front Panel

    Replacing Components 4-12 Front Panel Replace front panel or operating key if either are damaged or a front panel malfunction occurs. Mounting Screws Insufflation Tube Connection Plug-in Connection Plug-in Connection Mounting Screws 1. Remove the electrical plug-in connectors 2. Unscrew 2 cross-recessed screws on the left and right.
  • Page 32: Spare Parts List

    Spare Parts List 200-3432-X Compl. High Pressure Unit 200-1057-X Compl. Power Pack 41-00096-1X Non-Heating Device Plug 200-1055-X Basic Board Module 200-1054-X Input/Output Board Module 200-0811-X LCD Board / Display 200-3400-X Panel Board 200-3399-X Gas Heater Board 200-3401-X Compl. Pneumatics Unit (Low Pressure Unit) 200-3393-X Compl.
  • Page 33: Calibration Error Messages

    Calibration Error Messages General error Replace LPU Timeout Replace LPU General software error Replace LPU EEprom write error Replace LPU General gas supply error Check gas supply General offset calibration error Replace LPU Offset Low pressure regulator too low Replace LPU Offset Low pressure sensor too low Replace LPU Offset Safety pressure sensor too low...
  • Page 34 Calibration Error Messages General High Pressure Calibration Error Replace HPU High pressure intake value too low Check gas supply High pressure intake value too high Check gas supply High pressure sensor value has changed Check gas supply High pressure sensor amplification too low Replace HPU High pressure sensor amplification too high Replace HPU...
  • Page 35: Technical Data

    Technical Data Power Supply 100 -240 V~ Main Fuse T 3,15 A USA 3,15 A (slow blow), UL-recocnized 220-240 V~ Main Fuse T 3,15 A, UL-recocnized Connection for potential equalization Frequency 50-60 Hz Max. Power Consumtion 130 /150*W Max. Current 100 V: 1250/1400 *mA 240 V:...
  • Page 36: Glossary

    Glossary Analog/Digital Converter Basic Module Display Unit Differential Pressure Sensor Electrical Connection Fluid Sensor Hermes Interface High Pressure Heater High Pressure Temperature Sensor Heater Board High Pressure Regulator High Pressure Sensor High Pressure Tube High Pressure Unit High Pressure Sensor Interface Module Input/Output Module Plastic foil keyboard...
  • Page 37: Index

    Index Symbole 12h Test 23 Offset Calibration 14 Opening the Device 8 Overpressure Alarm 11 Adjustment 9, 10, 11 Authorized service technicians 3 Panel Board (ON/OFF Key) 28 Power Pack 27 Blockage Alarm 11 Protection from Germs 3 Cable Layout Plan 6 Rear of the Device 8 Cabling 9 Calibration 13...
  • Page 38: Maintenance- And Checklist

    Maintenance- and Checklist Type of device: Device no.: Location of use: Maintenance date Inspected by Company I. Safety Test (chap. 2-1) Main fuse Incriptions Mechanical Condition Cleanliness Plug connections PC Boards Front panel and casing II. Function Test (chap. 2) High Pressure Unit HPU Low Pressure Regulator LPR Niederdruckeinheit LPU...
  • Page 39: Test Record

    Test Record Date Result Remarks Signature US-39...
  • Page 40 US-40...
  • Page 41: Return Form

    Return form If you have to return the device, please fill out the card below and mail the manual back with the device. US-41...
  • Page 42 US-42...
  • Page 43 Address for Service STRYKER ENDOSCOPY STRYKER FAR EAST Inc., THAILAND 5900 Optical Court A3 Floor, Unit D1, 719 KPN Tower San Jose, CA 95138 Rama 9 Road, Bangkapi Hauykwang, Bangkok 10360 Tel: +1 800 624 4422 Thailand Tel.:+662 717 0551/2...
  • Page 44 Address for Service STRYKER SPAIN STRYKER FRANCE S.A. Manual Tovar 35 13, Rue de la Perdix 28034 Madrid ZAC Paris Nord II Tel.: +3491 728 3500 93290 Tremblay En Fax: +3491 358 0748 France Tel.: +33 1 4817 5000 Fax: +33 1 4863 8170 STRYKER MIDDLE EAST/AFRICA P.O.Box 26589...

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Endoscopy hermes ready

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