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OPERATOR'S MANUAL
TC5040
TC5050
TC5060
TC5070
TC5080
Print No. 87640842
1st edition
English 09/07
from serial no. 9442

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Summary of Contents for New Holland TC5040

  • Page 1 OPERATOR’S MANUAL TC5040 TC5050 TC5060 TC5070 TC5080 Print No. 87640842 1st edition English 09/07 from serial no. 9442...
  • Page 3 This machine has been designed and built according to the European Directive 98/37/EC. Always use genuine New Holland Service parts or parts matching at least the same quality, reliability and functionality as the equivalent original Service Parts when servicing and repairing your machine and do not modify your machine without a written permission of the manufacturer.
  • Page 4 OWNER ASSISTANCE We at New Holland and your New Holland dealer want you to be completely satisfied with your investment. Normally your dealer’s Service Department will handle any problems with your equipment. Sometimes, however, misunderstanding can occur. If your problem has not been handled to your satisfaction, we suggest contacting the owner or General Manager of the dealership, explaining the problem, and requesting assistance.
  • Page 5 Operator’s Manual. It is prohibited to carry out any modifications to the machine unless specifically authorised, in writing, by a New Holland representative. CLEANING YOUR MACHINE Your machine is a state-of-the-art machine with sophisticated, electronic controls. Even though every precaution has been taken to safeguard electronic components and connections, the pressure generated by some pressure washers is such that complete protection against water ingress cannot be guaranteed.
  • Page 6 Batteries and electric accumulators contain various components which can damage the environment if they are not properly recycled after usage. New Holland strongly recommends that you return all used batteries (starting batteries and small ”dry” batteries which may be used in electric or electronic systems) to your New Holland dealer who will ensure proper disposal or recycling.
  • Page 7 SECTION QUICK REFERENCE 1 − General Information and Safety 2 − Controls, Instruments and Operation 3 − Field and Site Operation 4 − Lubrication and Maintenance 5 − Fault Finding 6 − Vehicle Storage 7 − Accessories 8 − Specification 9 −...
  • Page 9 TABLE OF CONTENTS SECTION 1 − GENERAL INFORMATION AND SAFETY Intended use ..............1−1 Product identification .
  • Page 10 2−1 Clutch pedal (TC5040 − TC5060) ..........
  • Page 11 Grain tank sample ............3−15 Grain pan/upper sieve distribution .
  • Page 12 Rotary separator speed ........... . 3−59 Speed adjustment .
  • Page 13 ..............4−20 Bleeding the fuel system (TC5040 - TC5050 - TC5060) ......
  • Page 14 ....... . . 4−56 Alternator and water pump drive belt (TC5040 − TC5050 - TC5060) ....
  • Page 15 Returns elevator ............4−59 Elevator slip clutch .
  • Page 16 SECTION 7 − ACCESSORIES Feeding ..............7−1 Grain header illumination kit .
  • Page 17 Electrical and electronic equipment ..........7−16 Revolving flash light .
  • Page 19 PROHIBITED USAGE No parts or attachments should be fitted to this machine, which have not been released by NEW HOLLAND. They might affect machine operation, safety of the user or other people, stability or wear characteristics of the machine. They may also void the homologation approval obtained for your country.
  • Page 20 SECTION 1 − GENERAL INFORMATION AND SAFETY Engine On a plate positioned on the cylinder block. High-Capacity Grain Header In the right-hand upper corner, and also on a plate. Maize Header On a plate positioned on the left-hand upper corner. Record below the serial numbers of your machine for quick reference: Combine model................
  • Page 21 SECTION 1 − GENERAL INFORMATION AND SAFETY SAFETY PRECAUTIONS Farm accidents can be prevented with your help. CAUTION This symbol is used throughout this manual No accident prevention programme can be whenever your personal safety is involved. successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment.
  • Page 22 SECTION 1 − GENERAL INFORMATION AND SAFETY GENERAL RECOMMENDATIONS Most farm machinery accidents can be avoided by the observance of a few simple safety precautions. 1. The machine must only be used by a skilled oper- ator familiar with all the controls and harvesting techniques on cultivated land with slopes up to maximum 26% (15_) uphill and downhill and maximum 36% (19_) sideways [provided good...
  • Page 23 SECTION 1 − GENERAL INFORMATION AND SAFETY 12. The life and performance of the tyres depends largely upon maintaining the correct pressure. Keep the tyres inflated to the pressures given in “SECTION 8 − SPECIFICATIONS”. 13. Never enter the grain tank while the combine en- gine is running.
  • Page 24 SECTION 1 − GENERAL INFORMATION AND SAFETY TRAVELLING ON PUBLIC ROADS 1. Make sure the safety-on-the-road tumbler switch 10. Always depress the brake pedal gently to avoid is in ROAD position. tipping of the machine. 2. Always observe the local regulations. Should the CAUTION width of the attachment be wider than the permitted...
  • Page 25 SECTION 1 − GENERAL INFORMATION AND SAFETY OPERATING THE COMBINE 1. Before operating the combine ensure that all 9. Danger of death by electrocution! safety guards are properly fitted and secured. Pay special attention to the overhead power lines. Make sure the machine has sufficient 2.
  • Page 26 SECTION 1 − GENERAL INFORMATION AND SAFETY OPERATING THE ATTACHMENTS 1. When coupling an attachment to the base unit, 4. Never attempt to remove crop or residues from never stand between the machine and the a plugged attachment while the machine is attachment.
  • Page 27 SECTION 1 − GENERAL INFORMATION AND SAFETY MAINTENANCE 1. Follow the maintenance schedule with regard to 5. Always use suitable jack stands when carrying the machine servicing intervals. out maintenance on the traction or the steering Remember that the machine requires minor axle.
  • Page 28 SECTION 1 − GENERAL INFORMATION AND SAFETY 8. Never construct flexible hose assemblies from hoses which have been previously used as part of a hose assembly. 9. Never weld to the piping. 10. When flexible hoses or pipings are damaged, replace them immediately.
  • Page 29 SECTION 1 − GENERAL INFORMATION AND SAFETY ENGINE 1. Keep the engine area clean of dust, chaff and straw to prevent the possibility of fires. Failure to follow these instructions may result in serious personal injury from hot coolant or steam blowout and/or damage to the cooling system or engine.
  • Page 30 B20 (20% blend ratio) for TC5070 and TC5080, for use in winter months. Consult your fuel dealer for up to B100 for TC5040, TC5050 and TC5060. It is winter fuel requirements for your area. highly recommended that you use biodiesel fuel from...
  • Page 31 SECTION 1 − GENERAL INFORMATION AND SAFETY BATTERY WARNING CAUTION The battery contains a sulphuric acid electrolyte which may cause severe burns and produce explosive gases. Avoid contact with the skin, eyes or clothing. Never take internally. The essential precautions listed must be observed: Never use a naked flame to check the electrolyte •...
  • Page 32 SECTION 1 − GENERAL INFORMATION AND SAFETY LEGAL OBLIGATIONS Your machine may be equipped with special Therefore, check local legislation on the usage of this guarding or other devices in compliance with local machine. legislation. Some of these require active action by the operator.
  • Page 33 ELECTROMAGNETIC COMPATIBILITY (EMC) This product complies with the EEC directive Each element of non New Holland equipment added 2004/108/EC amendments to this New Holland product must bear a CE mark. Electromagnetic Interferences electronic equipment if it is used in conjunction with equipment The maximum power of emission equipment (radio, which bears the CE mark.
  • Page 34 Review these decals and the operating instructions detailed in this Manual with the machine operators. Keep the decals clean and legible. If they become damaged or illegible, obtain replacements from your New Holland dealer. 1−16...
  • Page 35 SECTION 1 − GENERAL INFORMATION AND SAFETY Decal 1 Decal 2 Carefully read the Operator’s Manual before Never ride on platform or ladder. operating the machine. Observe instructions and safety rules when operating. Decal 3 Decal 4 Disengage all drives, stop the engine and wait until Never open or remove the safety shields while moving parts have stopped before cleaning or engine is running.
  • Page 36 SECTION 1 − GENERAL INFORMATION AND SAFETY Decal 5 Decal 6 Secure lift cylinder locking device before getting in Never reach into rotating auger. dangerous area. Decal 7 Decal 8 Never reach or climb into grain tank while engine is Never reach into straw walker while engine is running.
  • Page 37 SECTION 1 − GENERAL INFORMATION AND SAFETY Decal 9 Decal 10 Shut off engine and remove ignition key before Wait until all machine components have stopped performing maintenance or repair work. completely before touching them. Decal 11 Decal 12 DANGER: Never open or remove safety shields while engine is keep far from machine moving parts.
  • Page 38 Decal 15 Decal 16 DANGER: R134a cooling gas. For removal and repair contact Stay clear while the engine is running. your local New Holland dealer. 1−20...
  • Page 39 SECTION 1 − GENERAL INFORMATION AND SAFETY Decal 17 Decal 18 84433131 51894 This plate indicates: Maximum road speed limitation of the vehicle: “XX”. 1. The maximum allowed vertical force. 2. The maximum allowed horizontal pull force of the hitch. Decal 19 Decal 20 Danger −...
  • Page 40 SECTION 1 − GENERAL INFORMATION AND SAFETY Decal 21 Decal 22 84439510 Don’t place foot. Jack-up point. Decal 23 Decal 24 Tie-down eye. Lifting eye or pull eye. 1−22...
  • Page 41 SECTION 1 − GENERAL INFORMATION AND SAFETY Decal 25 Decal 26 Only operate when approved fire extinguisher is Stay clear of hot surface. installed. Decal 27 87396791 Overhead powerlines + height indication. (Not for all countries) 1−23...
  • Page 42 SECTION 1 − GENERAL INFORMATION AND SAFETY Decal 28 Decal 29 Hot coolant 1. Disengage header, threshing mechanism and unloading system. 2. Place the hydrostatic handle in neutral or press down on the clutch pedal. 3. Set the unloading tube position tumbler switch in neutral position.
  • Page 43 SECTION 1 − GENERAL INFORMATION AND SAFETY PROTECTIVE DEVICES Cylinder safety latch on straw elevator The left-hand header cylinder is standard fitted with a safety latch which must be lowered onto the cylinder rod to prevent accidental lowering of the header.
  • Page 44 SECTION 1 − GENERAL INFORMATION AND SAFETY Wheel chock In some countries, the metal wedges (7) are stored on the right-hand side of the straw elevator. 42100 When the machine is parked on a nonlevel surface, the wedge (7) has to be placed at the lowest side against the traction wheel.
  • Page 45 SECTION 1 − GENERAL INFORMATION AND SAFETY Signal plates For some countries, signal plates (9) must be installed for road transport. At the front to the safety railing (8), if installed. • 42102 To a profile fitted to the straw elevator. •...
  • Page 46 SECTION 1 − GENERAL INFORMATION AND SAFETY Safety guards For safety reasons and according to the European directives, safety guards are now equipped with locking devices which can only be opened by means of the special tool (1) located on the left-hand side of the straw elevator.
  • Page 47 SECTION 1 − GENERAL INFORMATION AND SAFETY Fire extinguisher (if installed) The fire extinguisher is located on the left-hand side near the straw hood. Check the extinguisher pressure at least once a year before the start of the season. To check if the extinguisher is still under pressure, proceed as follows: 1.
  • Page 48 SECTION 1 − GENERAL INFORMATION AND SAFETY ACCESS TO MACHINE COMPONENTS Access to operator’s platform • DANGER Never allow anyone to stand or hang on the combine access ways while the combine is in motion. These access ways are only provided for entering and servicing the (stopped) combine in a safe way.
  • Page 49 SECTION 1 − GENERAL INFORMATION AND SAFETY Step (1) provided to allow opening of the grain • tank cover at the front side. (If installed) Access to the straw elevator to enable cleaning • of the cab windscreen. Raise the header to its highest position and engage the header safety latch.
  • Page 50 SECTION 1 − GENERAL INFORMATION AND SAFETY Access to the engine compartment, to the fuel • tank filler cap and to the straw walkers. Proceed as follows: 1. Pull the latch (1) out of the clamp (2) and ensure latch (1) falls down in support (3). 2.
  • Page 51 SECTION 1 − GENERAL INFORMATION AND SAFETY To reach the grain tank, proceed as follows: • 1. Stop the engine, remove the ignition key and engage the parking brake. 2. Access to the grain tank cover from the engine platform getting on the anti-slip steps. 3.
  • Page 52 SECTION 1 − GENERAL INFORMATION AND SAFETY Right-hand side covers Access to adjust the grain elevator transport • chain (only TC5070 and TC5080) Remove the cover (1) by turning the four slots (2). CAUTION Adjust the drive chain tension from inside the grain tank.
  • Page 53 SECTION 1 − GENERAL INFORMATION AND SAFETY To open the cab roof, proceed as follows: 1. When pulling the handle (1) down (in the cab), the cab roof (2) (fig. 38) will open. 2. Push the cab roof further up until the supports (3) open the cab roof completely.
  • Page 54 SECTION 1 − GENERAL INFORMATION AND SAFETY ATTACHING A TRAILER A hook is foreseen on the top of the trailer hitch support to pull a trailer with a cable to the combine to attach. TOWING THE COMBINE Towing the combine is not recommended, but if it must be towed, the following steps must be taken: 1.
  • Page 55 SECTION 1 − GENERAL INFORMATION AND SAFETY LIFTING THE COMBINE To lift the combine (for example to load the combine on a trailer for road transport) there are lifting hooks: At the front • Two lifting hooks are located in the grain tank. At the rear •...
  • Page 56 SECTION 1 − GENERAL INFORMATION AND SAFETY TIE DOWNS FOR SHIPPING To hook-up the combine (e.g. trailer) proceed as follows: Install the combine on a trailer and support the front and rear axle with wooden blocks as wide and as low as possible.
  • Page 57 SECTION 1 − GENERAL INFORMATION AND SAFETY ADJUSTMENT OF THE DIMMED LIGHTS The dimmed lights are “factory adjusted” with a level standing combine. However to adjust the dimmed lights, proceed as follows: 1. Park the combine on a perfect level surface and about 5 meter (16 ft) from a perpendicular square dark wall.
  • Page 58 SECTION 1 − GENERAL INFORMATION AND SAFETY ATTACHMENT COMPATIBILITY The combine can be equipped with the headers shown here below: HEADERS TC5040 TC5050 TC5060 TC5070 TC5080 High-Capacity Grain Header x (1) Maize header MR570N MR575W MR580W MR670N x (2) MR675N...
  • Page 59 Leave the cab passing over the instrument panel. Use the mirror support as a handhold and the traction tyre to step on. Clutch pedal (TC5040 − TC5060) The clutch pedal (8) should be used in the following cases: To start the engine •...
  • Page 60 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Operator’s seat and surroundings 1. Standard seat Operator seat fore and after adjustment Weight adjustment with weight indicator Seat back rest inclination adjustment Armrest WARNING − In case of remote control: When the operator leaves the operator’s seat for more than seven seconds, header/straw...
  • Page 61 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION 2. Air-suspended seat Operator seat fore and after adjustment Weight and seat height adjustment (air suspension) Weight adjustment: Lift or press the lever until the green marking at the weight/height indicator (3) is visible.
  • Page 62 Threshing mechanism engaging lever (if applicable) Unloading system engaging lever (if applicable) Windshield washer reservoir (if installed) (Use windscreen washer liquid “TUTELA PROFESSIONAL SC 35”) 10. Brake fluid level 11. Clutch fluid level (only TC5040−TC5060) 12. Fuse and relay panel cover 2−4...
  • Page 63 This ensures the brakes are actuated together. Direction indicator warning light − combine Highlights indicator light 12. Foot support (if installed) Direction warning light − trailer 13. Stubble height indicator (if applicable) Clutch pedal (TC5040 - TC5060) Foot brake pedal left-hand side 2−5...
  • Page 64 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Right-hand module 2−6...
  • Page 65 Multi-function handle (TC5050 − TC5070 − TC5080) (see further in this section for more detailed information) Forward Neutral Reverse (and audible alarm) Multi-function handle (TC5040 − TC5060) (see further in this section for more detailed information) Increase ground speed Neutral Decrease ground speed 2−7...
  • Page 66 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Header compensation gauge (see further in this section for more detailed information) Header/ Straw elevator engagement switch (if applicable) To engage, push down on the spring-loaded orange cap and pull up the black ring under the orange cap. •...
  • Page 67 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Revolving flash light(s) tumbler switch (If installed) Position 1: Revolving flash light(s) activated during 7 seconds when grain • tank high level indication Position 2: Revolving flash light(s) activated as long as grain tank high level •...
  • Page 68 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Stubble + rear lights tumbler switch (if installed), (if field mode is selected and work lights are on) • • Cab operating lights tumbler switch (If installed) • • WARNING Avoid disturbing road users with the headlights switched on.
  • Page 69 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Engine throttle rocker switch (only TC5070 and TC5080) • Increase engine speed Neutral • Decrease engine speed • The engine rpm will automatically increase or decrease with one single pulse. Press the opposite part of the switch to stop the automatic (increase/decrease)engine rpm.
  • Page 70 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Drum speed rocker switch (*) Increase drum speed • Neutral • Decrease drum speed • Fan speed rocker switch (*) Increase fan speed • Neutral • Decrease fan speed • Straw chopper engagement tumbler switch (*) •...
  • Page 71 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Header control selector switch. • Transport mode Compensation mode • Stubble height mode • Autofloatt mode or Controlfloatt mode • Header compensation control knob • “+”: To increase the pressure of the header onto the soil “−”: To decrease the pressure of the header onto the soil •...
  • Page 72 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Alarm control module The alarm control module is located in the right-hand module. For details, see below. Parking brake alarm In road mode: Alarm led is flashing + buzzer for 3 seconds Engine rear ladder or operator’s seat alarm In field mode: Alarm led is continuous activated Hydrostatic low pressure or temperature alarm If ground speed >...
  • Page 73 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Multi-function handle Multifunction handle Reel height control rocker switch Reel fore adjustment NOTE: In case a maize header is attached: Up = stripper plates open Reel speed increase/decrease rocker switch Down = stripper plates closed up = speed increase down = speed decrease Reel after adjustment...
  • Page 74 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Resume button (if header height control) Header and straw elevator reversing button 2−16...
  • Page 75 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Cab roof controls Heating switch (if installed) A/C system switch (if cab) Fan switch (3 speeds) Screen washer rocker switch (if installed) Windscreen wiper switch (2 speeds) Radio location Air vents Cab roof lock To release the cab roof, pull the handle down.
  • Page 76 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION 10. Speaker location 11. Cab interior light There are three positions: • MIDDLE • • 2−18...
  • Page 77 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Lighting and mirrors Without cab • Dimmed lights and Headlights − Work lights Electrical adjustable mirrors Direction indicators Revolving flash lights Parking lights Stubble lights (if installed) − 2−19...
  • Page 78 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION With cab • Dimmed lights and Headlights Main adjustable mirrors Work lights Electrical adjustable mirrors Direction indicators Revolving flash lights Parking lights Stubble lights (if installed) Cab operating lights 2−20...
  • Page 79 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Stop lights Rear road lights Direction indicator Rear work lights (if installed) Unloading tube light (if installed) Grain tank light 55600 Portable light One at the left and one at the right-hand side 2−21...
  • Page 80 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION RIGHT-HAND SIDE COMPONENTS Cleaning fan speed control lever (mechanical) (only TC5040 − if applicable) 42105 Self-levelling cleaning system override switch [if installed]. This switch allows easier installation of the upper sieve (see Section 3 − FIELD AND SITE OPERATION).
  • Page 81 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION LEFT-HAND SIDE COMPONENTS Special tool to open secured shielding and to ease the header drive shaft coupling. Grain tank inspection door 2−23...
  • Page 82 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Battery key Turn the key counter clockwise 1/4 turn after having switched off the ignition key. Turn the key clockwise 1/4 turn before switching on the ignition key in the cab. IMPORTANT: To avoid loss of data and/or monitor damage, it is strongly recommended not to stop the engine by using the battery switch.
  • Page 83 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION OTHER COMPONENTS Diagnostic port for off-board or diagnose and • software download. (CAN module) Located in the fuse and relay box at the right-hand side of the cab. 12−Volt DC socket (left) • 2−25...
  • Page 84 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION PERFORMANCE MONITOR (IF INSTALLED) The performance monitor allows you to operate at the highest speed with a minimum of grain loss. The grain loss is measured at the end of the sieves and at the end of the straw walkers.
  • Page 85 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION As the grain loss measuring is not an absolute but a relative measuring, proceed as follows to set the performance monitor: 1. Engage the header drive. 2. Engage the first or the second gear and enter the crop.
  • Page 86 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Display with keyboard functions 1. 4-digit display 2. Drum speed selector button press once: Drum speed (led is on) press twice: Threshing hours (led is flashing) 3. Cleaning fan selector button 4. Ground speed selector button 5.
  • Page 87 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION MONITOR SETTINGS To achieve a correct working and/ or read out of some functions the following header and combine settings have to be done. 1. Full header width 2. Ground speed constant adjustment 3.
  • Page 88 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION 1. Full header width The full header width represents the header width of the current used header. The grain headers are expressed in feet, the maize headers are expressed in row number and row distance (cm).
  • Page 89 The validation is confirmed by a short beep and the routine jumps to the next mode. NOTE: The number of the ground speed constant can be find in the table below. Traction tyre Ground speed constant TC5040 TC5050 TC5060 TC5070 TC5080 23.1−26−10PR−SSG (37)
  • Page 90 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Automatic ground speed calibration With this routine the ground speed constant can also be defined. Proceed as follows: 1. Mark a distance of 100 m to be driven on a straight road. 2. Position the combine at the 0 m mark. 3.
  • Page 91 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION 3. Straw chopper availability In this mode, the operator can define if a straw chopper is installed or not. NOTE: This setting prevent false shaft speed alarm or swath plate position alarm by absence of a straw chopper.
  • Page 92 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION 4. Metric / Imperial setting In this mode the operator can choose between metric or imperial units. The area calculation and the ground speed calculation make use of it. To select this mode, proceed as follows: 1.
  • Page 93 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION AREA COUNTER Area indication The area calculation is based on the following parameters: Ground speed value • Header width • The area calculation starts under the following conditions: If threshing mechanism and header is engaged. •...
  • Page 94 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION 1. Partial area Press the button (7) once to set the partial area on the display (1) in Ha or Acres depending of the monitor settings. Refer to heading: “4. Metric / Imperial setting“ of this paragraph.
  • Page 95 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION 3. Total area Press the button (7) three times to set the total area on the display (1) in Ha or Acres. Both leds (12) and (13) are on. NOTE: The total area can not be set to zero. NOTE: After press the button (7), the partial area is visible on the display (1) during 10 seconds, then the display will revert to the former function.
  • Page 96 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Storing partial area The partial area can be stored into the memory (stored area) if the value is bigger than zero and the ground speed = 0. To do this job, proceed as follows: 1.
  • Page 97 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Software version To view the Control Module software version on the display (1): Press simultaneously button (2) and (3). (Drum speed and cleaning fan speed button) To view the monitor software version on the display (1): Press simultaneously button (9) and (11).
  • Page 98 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION AUDIBLE ALARM An audible signal (buzzer) is provided with a continuous low level and a intermittent high level noise, depending of the alarm conditions. NOTE: When the alarm is functioning, try to locate the defect or contact your local dealer for assistance.
  • Page 99 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Machine error messages When the ignition key is set in the contact position, possible error(s) will be indicated on the display (1). The error will be displayed for 10 seconds every 60 seconds as long as the error condition is true. A short buzzer beep is generated every time the error message appears, this for maximum 5 times.
  • Page 100 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Engine error messages The engine error codes are categorised as High or Low priority. A Low priority code (L) will cause the error to be displayed for 10 seconds every 60 seconds for as long the error persists.
  • Page 101 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Shaft speed calibration The determination of the maximum shaft speeds is based on a measuring period. This period starts when: after ignition key, the engine runs for the first time • at full throttle with the threshing mechanism engaged.
  • Page 102 SECTION 2 − CONTROLS, INSTRUMENTS AND OPERATION Shaft speed alarm indications A first warning buzzer alarm of 3 seconds (low level) + solid alarm led will be generated when the speed drops under 85%. A last warning buzzer alarm of 8 seconds (high level) + flashing alarm led will be generated when the speeds drops under 70%.
  • Page 103 SECTION 3 − FIELD AND SITE OPERATION SECTION 3 − FIELD AND SITE OPERATION BEFORE DRIVING THE COMBINE 1. Read this Operator’s Manual carefully; especial- 8. Sit down on the operator’s seat and adjust it ac- ly the paragraphs headed ”safety precautions” cording to your weight and size.
  • Page 104 SECTION 3 − FIELD AND SITE OPERATION STARTING THE ENGINE CAUTION Ensure you are thoroughly familiar with the instruments and controls before starting the engine Before starting the engine, ensure there is enough for the first time. ventilation and everyone is standing clear of the combine.
  • Page 105 SECTION 3 − FIELD AND SITE OPERATION STOPPING THE ENGINE Proceed as follows: 3. Remove the key from the ignition-and-stop switch. 1. Move the engine throttle to its minimum position 4. Engage the parking brake. and let the engine run at idling speed for one minute.
  • Page 106 SECTION 3 − FIELD AND SITE OPERATION COMBINE FUNCTIONS 30710 The combine operates according to five basic functions: Feeding Cleaning Threshing Grain storage and unloading Separation 3−4...
  • Page 107 SECTION 3 − FIELD AND SITE OPERATION 1. FEEDING The reel 1 (on the grain header) or the gathering chains 1 (on the maize header) feeds the crop/cobs into the header 2 towards the auger 3. The auger 3 feeds the crop towards the middle of the header, where it is taken by the straw elevator 4.
  • Page 108 SECTION 3 − FIELD AND SITE OPERATION 2. THRESHING 4. CLEANING As the drum 6 rotates, it rubs the crop against the The grain and the chaff are moved to the front of the concave bars 7. This rubbing action threshes the upper sieve 15 where a initial cleaning takes place.
  • Page 109 SECTION 3 − FIELD AND SITE OPERATION 30709 Reel 17. Upper sieve extension Header 18. Lower sieve Auger 19. Grain plate Straw elevator 20. Clean grain cross auger Stone trap 21. Returns cross auger Drum 22. Returns elevator Concave 23. Grain pan divider (model with self-levelling cleaning system) see figure 6 Grain pan 24.
  • Page 110 SECTION 3 − FIELD AND SITE OPERATION With rotary separator • 30709 Without rotary separator • 30708 3−8...
  • Page 111 SECTION 3 − FIELD AND SITE OPERATION Self-levelling cleaning system (if installed) The combine can be equipped with a self-levelling cleaning system [option] which increases the capacity of the cleaning shoe considerably when operating in hilly conditions. The system functions as follows: The grain pan dividers 23 pivot to direct the grain flow to the uphill side of the cleaning sieves, whereas the sieve section 24 stay horizontal position, to maintain...
  • Page 112 SECTION 3 − FIELD AND SITE OPERATION SUMMARY OF THE MACHINE SETTINGS FOR DIFFERENT CROPS OPTIONAL CROP TYPE CONCAVE RPM CONCAVE EQUIPMENT POSITION Position 2 WHEAT − 700 − 1000 rpm 10 x 10 mm Position 1 or 2 SUMMER BARLEY −...
  • Page 113 SECTION 3 − FIELD AND SITE OPERATION STRAW− RETAINING STRAW CHOPPER SIEVE CURTAIN STRAW WALKER FAN SPEED OPENINGS (if installed) (if no rotary separator) Counter- knives Speed Upper Lower (position) Rear (front When extremely dry, 700 − 800 rpm (lever position in light install vertical cover high...
  • Page 114 SECTION 3 − FIELD AND SITE OPERATION CONCAVE OPTIONAL POSITION CROP TYPE DRUM RPM EQUIPMENT − 600 − 650 rpm Position from 3 to 5 RAPE SEED Grass seed equipment Position 1 GRASS SEED 700 − 900 rpm Cover fan entrance Perforated auger and 450 −...
  • Page 115 SECTION 3 − FIELD AND SITE OPERATION STRAW− RETAINING STRAW WALKER STRAW CHOPPER CURTAIN SIEVE OPENINGS (if installed) (if no rotary separator) Counter knives Upper Lower Speed (position) Round−hole 450−500 rpm (lever sieves 2, 3 mm Rear − 8 − 10 mm high outside position: 5 −...
  • Page 116 SECTION 3 − FIELD AND SITE OPERATION TO CHANGE FROM GRAIN TO MAIZE, THE FOLLOWING MODIFICATIONS NEED TO BE DONE. ACTION SECTION PAGE 1. Adjust the straw elevator bottom shaft. FIELD AND SITE OPERATION 3-36 2. Install third straw elevator lift cylinder. ACCESSORIES 3.
  • Page 117 SECTION 3 − FIELD AND SITE OPERATION COMBINE PERFORMANCE CHECK Kill stall The only way to accurately check the performance of 12. With all previous factors considered, readjust the the combine is to complete a ”kill-stall”. combine. NOTE: Make only one adjustment at a time so that 1.
  • Page 118 SECTION 3 − FIELD AND SITE OPERATION Excessive returns will contribute to grain damage Return sample due the additional pass(es) the grain must take through the drum/concave area. Plugged concave It is normal for the return sample to contain a few can cause grain damage because the free grain unthreshed heads.
  • Page 119 SECTION 3 − FIELD AND SITE OPERATION The area of loss is determined by the location of the Shoe losses can be caused by a build-up of material grain in relation to the combine. Each of these areas on the top sieve which allows the grain to ride out the must be checked to accurately determine which back of the combine.
  • Page 120 SECTION 3 − FIELD AND SITE OPERATION How to obtain an idea on loss level Example: A 6-straw walker combine with a 17 ft (5.10 m) grain header operating in wheat. Average yield: 5000 kg/ha. Surface P= surface being harvested: •...
  • Page 121 SECTION 3 − FIELD AND SITE OPERATION HEADER Attaching the header to the combine Proceed as follows: 1. Make sure that the top of the straw elevator where the header is attached is clean. 2. Position the combine to align the straw elevator with the header aperture.
  • Page 122 SECTION 3 − FIELD AND SITE OPERATION 9. Connect the electrical plug to socket 7. 10. Only for grain headers: Connect the hydraulic hoses to the relevant hydraulic connections 8 of the header. Reel height adjustment: central coupling. • Reel forward and after adjustment: coupling •...
  • Page 123 SECTION 3 − FIELD AND SITE OPERATION Detaching the header from the combine To detach the grain header, proceed as follows: 1. Set the reel in its lowest and rearmost position. 2. Disconnect the following parts: Header drive shaft (1) •...
  • Page 124 SECTION 3 − FIELD AND SITE OPERATION Header levelling The header can be adjusted to ensure that it is parallel with the front axle by raising or lowering the right suspension 13. Before adjustment operations, the following points must be checked: The combine must be on a level surface.
  • Page 125 SECTION 3 − FIELD AND SITE OPERATION Header and straw elevator reversing system The combine is equipped with a system to reverse the header auger (or the gathering chains, in case of a maize header), the auger and the straw elevator should a blockage occur.
  • Page 126 SECTION 3 − FIELD AND SITE OPERATION Manual clearing of the header and straw elevator blockage CAUTION If the blockage cannot be removed by means of the reversing system, disengage all engagement systems, stop the engine, remove the ignition key and wait until all moving parts have completely stopped.
  • Page 127 SECTION 3 − FIELD AND SITE OPERATION HEADER HEIGHT CONTROL Perform the header height control calibration when changing the header (refer to paragraph ”Header height calibrations”) and the monitor calibration (item 7). IMPORTANT: To enter an automatic header height control mode (compensation, Autofloatt or stubble height), proceed as follows: 1.
  • Page 128 SECTION 3 − FIELD AND SITE OPERATION OPERATION MODES With the header control selector switch, four different operation modes are possible: 1. Transport operation = Manual 2. Compensation operation Automatic 3. Stubble height operation header height controls 4. Autofloatt or Controlfloatt operation IMPORTANT: Before entering an automatic header height control mode (compensation mode, stubble...
  • Page 129 SECTION 3 − FIELD AND SITE OPERATION Compensation operation Use this mode when harvesting peas and/or laid crops. In this operation mode, the header slides over the ground with a pre-selected pressure. In this mode, it is also possible to obtain an auto- matic lateral flotation if Autofloatt position sen- sors are fitted.
  • Page 130 SECTION 3 − FIELD AND SITE OPERATION Autofloatt or Controlfloatt operation [if sensors are fitted] The header will follow the field contour at a pre-se- lected stubble height. Use this mode when a short stubble is required. The automatic compensation is built in when touching the ground.
  • Page 131 SECTION 3 − FIELD AND SITE OPERATION Stubble height operation The header operates at a pre-selected stubble height. Use this mode when harvesting standing crops or when operating in stony conditions and at a higher stubble height. In this mode the Autofloatt sensors [if installed] are disengaged and the header can only be tilted man- ually by the rocker switch (5).
  • Page 132 SECTION 3 − FIELD AND SITE OPERATION Mode summary HEADERS CONDITIONS Compensation Stubble Autofloatt or Controlfloatt Standing crops Undersown conditions Green undergrowth Contact with the ground Badly laid crops, Grain header Peas, beans, etc. Standing crops Good conditions Rape seeds (direct cut) Rice crop Maize header 3−30...
  • Page 133 SECTION 3 − FIELD AND SITE OPERATION HEADER HEIGHT CONTROL CALIBRATION Purpose To obtain a correct functioning of the automatic header height control modes (compensation / stubble height / Autofloatt or Controlfloatt (if installed), three calibrations has to be performed: Ground level calibration •...
  • Page 134 SECTION 3 − FIELD AND SITE OPERATION Ground level calibration 1. Start the engine. 2. Select the transport position with the selector switch (1). 3. Lower and lift the header with the header height control rocker switch (5) at least once. 4.
  • Page 135 SECTION 3 − FIELD AND SITE OPERATION Maximum cylinder pressure calibration 1. Start the engine. 2. Select the transport position with the selector switch (1). NOTE: Step 1 and 2 need not be carried out if this calibration is performed immediately after the ground level calibration.
  • Page 136 SECTION 3 − FIELD AND SITE OPERATION Ground level calibration through the Autofloatt sensors NOTE: Make sure the Autofloatt sensors are connected. 1. Make sure the header outer skid shoes are in swinging position (i.e. hanging loose). 2. Start the engine. 3.
  • Page 137 SECTION 3 − FIELD AND SITE OPERATION Auto-diagnostics The blinking sequence of the red autodiagnostics control light (4) identifies an error message. The blinking sequence always consists of two periods separated by a short interval. Then, after a longer interval the blinking sequence will repeat again.
  • Page 138 SECTION 3 − FIELD AND SITE OPERATION STRAW ELEVATOR Straw elevator adjustment The lower shaft 1 of the straw elevator is spring-tensioned so that it can float according to the amount of material being harvested. The spring tension 2 must be adjusted according to the crop being harvested.
  • Page 139 SECTION 3 − FIELD AND SITE OPERATION Models with lateral flotation • For all crops other than maize, both shaft sides must be adjusted as follows: 1. The stops 4 must be positioned in the lowest position. Loosen the nuts 3 and the nut 7 and ease off the bolt 6 until the minimum distance of 1 mm between the plate 5 and the bolt 6 is obtained.
  • Page 140 SECTION 3 − FIELD AND SITE OPERATION Straw elevator Removal CAUTION Be careful when doing this job as the straw • elevator weighs about 800 kg and the hydraulic cylinders are heavy. Ensure the battery key is in the “OFF” position. •...
  • Page 141 SECTION 3 − FIELD AND SITE OPERATION 7. Remove the power cable (3) from the straw elevator by loosening the three bolts (1) and the bolt (2). 8. Disconnect the earth connection cable (1) and release the chain (2) from the straw elevator (3). 7030013 9.
  • Page 142 SECTION 3 − FIELD AND SITE OPERATION 11. On both sides remove the cotter pins (3) and washer (2). 12. Remove the axle (4) towards the inside. CAUTION Use wooden blocks to prevent the fall of the cylinders (1) when reversing the combine. 13.
  • Page 143 SECTION 3 − FIELD AND SITE OPERATION Installation 1. Move combine slowly forwards to install the straw elevator, secure with the bracket halves (6), the key (5) and the bolt (4). WARNING Be sure that the belt (2) is over the pulley axle (3) when you move forwards.
  • Page 144 SECTION 3 − FIELD AND SITE OPERATION 6. Attach the power cable (3) on the straw elevator with the three bolt assemblies (1) and the bolt (2). 7. Connect the power cable to the reverser motor with the nut (1) and the screw (2). 8.
  • Page 145 SECTION 3 − FIELD AND SITE OPERATION Drum concave Removal 1. Remove the straw elevator, refer to “Straw elevator − removal“. 2. Remove the anti-dust plate (3). 3. Remove the bolts (1) to release the support (2). 4. Loosen the four bolt-plate assemblies (5) to release the stone trap (6).
  • Page 146 SECTION 3 − FIELD AND SITE OPERATION 7. Insert two wooden blocks (1). 8. On both sides, loosen the bolt (3) to release the front of the concave. 9. On both sides, remove the grain pan access covers (18) by loosen the three wing nuts (21). 10.
  • Page 147 SECTION 3 − FIELD AND SITE OPERATION 12. On both sides, remove the nuts (4), front and rear. 13. This detail of figure 73 gives you a better idea of the mechanism. The front (A) of the axle (3) passes through the combine and than in the concave where it is se- cured in place with a bolt (3) and washers (see fig.
  • Page 148 SECTION 3 − FIELD AND SITE OPERATION Installation 1. Insert wooden blocks (1). Place the concave on the blocks. 2. Attach the concave on the drums with ropes. 3. Turn the drum with the drum socket wrench (2) to lift the concave back in place. 4.
  • Page 149 SECTION 3 − FIELD AND SITE OPERATION 7. Pivot the concave (2) over the front axles until you can pass the rear axles (3). 8. Pass all the treaded rods (1) through the axles (3) and install the nuts (4). 9.
  • Page 150 SECTION 3 − FIELD AND SITE OPERATION 13. On both sides, install the two supports (1) and tighten with the nuts (2). 14. Install the support (2) and tighten with the bolts (1). 15. Install the anti-dust plate (3). 16. Install the stone trap (6) and tighten with the four bolt-plate assemblies (5).
  • Page 151 SECTION 3 − FIELD AND SITE OPERATION STONE TRAP The stone trap must be cleaned out at least once a day and more frequently in case of wet crop or stony ground conditions. CAUTION Disengage the threshing mechanism, lift the straw elevator to its maximum height, place the header safety latch over the cylinder rod, stop the engine and engage the parking brake.
  • Page 152 SECTION 3 − FIELD AND SITE OPERATION ANTI-DUST PLATE In case of maize harvesting, the anti-dust plate 1 and the anti-wrap shields 2 must be removed. Proceed as follows: 1. Remove the straw elevator (refer to paragraph headed ”Straw elevator removal”). 2.
  • Page 153 SECTION 3 − FIELD AND SITE OPERATION DRUM AND CONCAVE ADJUSTMENT VALUES The adjustment values of the drum rpm and of the concave clearance depend on the following factors: Crop type to be harvested • Crop maturity and variety • Humidity content •...
  • Page 154 SECTION 3 − FIELD AND SITE OPERATION ACCESS TO THE DRUM AND TO THE CONCAVE CAUTION Before opening the guard, stop the engine, remove the ignition key and engage the parking brake. Access from the front Turn the three levers 22 a quarter of a turn to take out the front plate.
  • Page 155 SECTION 3 − FIELD AND SITE OPERATION Access from the right-hand side To remove the cover 18 remove the three wing nuts DRUM BLOCKAGE Should the drum become blocked, proceed as follows: 1. Lower the concave completely and try to unblock by engaging the threshing mechanism at engine low idle.
  • Page 156 SECTION 3 − FIELD AND SITE OPERATION CONCAVE CLEARANCE Adjustment from the Operator’s seat: • By means of the control lever (refer SECTION − CONTROLS, INSTRUMENTS AND OPERATION). Mechanical adjustment: refer to paragraph • headed ”Changing the clearance mechanical” further in this section. Basic settings When the combine is shipped from the factory, concave 3 is set parallel to the drum 4 as follows:...
  • Page 157 SECTION 3 − FIELD AND SITE OPERATION Concave clearance mechanical adjustment To change these factory settings, proceed as follows: 1. Place the concave control lever in its second position on the quadrant (refer to the previous paragraph). 2. To change the concave front position, position the nut 1 on both concave sides.
  • Page 158 SECTION 3 − FIELD AND SITE OPERATION In case it is necessary to change the concave position, proceed as follows: 1. Loosen the lock nuts 1. 2. Remove the mounting blocks 2. 3. Adjust the concave as required with the nuts on the suspension rods.
  • Page 159 SECTION 3 − FIELD AND SITE OPERATION De-awning slats (accessory) De-awning slats 1 can be installed in the front section of the concave to improve the threshing efficiency in difficult to thresh wheat. Proceed as follows: 1. Position the de-awning slats 1 in the two front sections of the concave, on top of the concave wires.
  • Page 160 SECTION 3 − FIELD AND SITE OPERATION BEATER The beater, which runs at 875 rpm, is accessible through the two inspection holes 1 in the grain tank. CAUTION Before accessing to the grain tank, stop the engine and remove the ignition key. The beater is equipped with four adjustable stripper plates 2 which are factory-set as close as possible to the drum rasp bars without touching them.
  • Page 161 SECTION 3 − FIELD AND SITE OPERATION ROTARY SEPARATOR [if installed] Rotary separator speed The rotary separator can operate at two different speeds: 760 rpm: factory-set speed for most cereal crops • such as wheat, barley, rye, oats, etc. 400 rpm: for harvesting maize, grass seed, •...
  • Page 162 SECTION 3 − FIELD AND SITE OPERATION STRAW−RETAINING CURTAIN If rotary separator • Only one position If no rotary separator • The straw retarding curtain 1 (fig. 114) can be set in two positions: Front position A: • Used in crops with short straw and in maize. Used for improved separation.
  • Page 163 SECTION 3 − FIELD AND SITE OPERATION STRAW WALKERS The straw risers 1 on the straw walkers assist in separating grain from the straw. If required, they can be removed in crops which are likely to cause blockages, e.g. barley. When operating in short, brittle straw crops, vertical cover plates 2 [accessory] can be installed to prevent short straw from reaching the sieves and overloading...
  • Page 164 SECTION 3 − FIELD AND SITE OPERATION SIEVE TYPES (AVAILABLE) Sieve Type Crop Position** Opening Fig. Upper sieve (*) Hart Carter 1−1/8’’ Cereals Lower adjustable Hart Carter 1−5/8’’ Maize Upper adjustable Lower sieve NH 1- 1/8’’ Cereals − adjustable Round−hole sieve Dia.
  • Page 165 SECTION 3 − FIELD AND SITE OPERATION LOWER SIEVE Sieve opening adjustment Open the cover 5 to obtain access to the lever 4 to adjust the sieve openings. During the operation, the lower sieve should be opened as much as possible, however consistent with producing a clean grain sample.
  • Page 166 SECTION 3 − FIELD AND SITE OPERATION UPPER SIEVE Sieve opening adjustment Adjust the sieve openings by the lever(s) 1. Operate with the upper sieve open as wide as possible, however without producing excessive thrash which will fall onto the lower sieve. 42061 elf-levelling upper sieve On machines with fixed cleaning system:...
  • Page 167 SECTION 3 − FIELD AND SITE OPERATION Positioning, removal, installation On machines equipped with a fixed cleaning system, the upper sieve can be fitted in three different positions. On machines with a self-levelling cleaning system the upper sieve can be fitted in two different positions.
  • Page 168 SECTION 3 − FIELD AND SITE OPERATION Self-levelling cleaning system (if installed) This system has self-levelling sections of the upper sieve and moving grain pan dividers in order to obtain an even grain distribution over the whole sieve surface when operating on side slopes. Grain pan dividers The grain pan dividers can be set in a fixed position when operating in very damp conditions or...
  • Page 169 SECTION 3 − FIELD AND SITE OPERATION CLEANING FAN FAN SPEED ADJUSTMENT Manual adjustment (if applicable) • The cleaning fan rpm can be adjusted with the control lever 1 on the right-hand side of the combine. Lever 1 position Approximate fan speed (rpm) 55694 Change the fan speed only when the threshing...
  • Page 170 SECTION 3 − FIELD AND SITE OPERATION Electrical adjustment (if applicable) • The cleaning fan speed can be adjusted electrically with the fan speed rocker switch from the right-hand console and can be read from the monitor. It is only possible to change the fan speed when the threshing mechanism is engaged.
  • Page 171 SECTION 3 − FIELD AND SITE OPERATION RETURNS SYSTEM Cleaning access CAUTION Always stop the combine completely, remove the ignition key and engage the parking brake before cleaning one of the following parts. To clean the returns bottom auger, remove the cover 1 and open the guard 2.
  • Page 172 SECTION 3 − FIELD AND SITE OPERATION To clean the returns cross auger to the drum, open the cover 6. 42073 Returns IMPORTANT: For maximum efficiency, keep the amount of material in the returns elevator to the absolute minimum. Excessive returns will: High risk of grain damaging.
  • Page 173 SECTION 3 − FIELD AND SITE OPERATION GRAIN STORAGE/UNLOADING CAUTION Drive always on public roads with an empty grain tank. Grain tank filling system CAUTION Always stop the combine completely, remove the ignition key and engage the parking brake before cleaning one of the following parts.
  • Page 174 SECTION 3 − FIELD AND SITE OPERATION On the grain elevator chain two, metal scrapers (10) are fitted to two of the paddles to keep the elevator clean when harvesting in damp crop conditions. 42075 Grain tank cover During operation, the cover (14) can be left in the closed (see figure) or open (folded) position.
  • Page 175 SECTION 3 − FIELD AND SITE OPERATION Grain tank unloading auger CAUTION Before entering the grain tank, stop the combine completely, remove the ignition key and engage the parking brake. A cover plate is fitted over the grain tank unloading auger.
  • Page 176 SECTION 3 − FIELD AND SITE OPERATION Grain tank level sensor (if installed) Position the sensor (1) vertically located inside the grain tank according to the crop type to be harvested. When the grain inside the grain tank reaches the level sensor (or when the sensor is gently pushed), the following occurs: The grain tank level warning light on the control...
  • Page 177 SECTION 3 − FIELD AND SITE OPERATION STRAW HANDLING Straw chopper (if installed) CAUTION Always stops the engine and wait until the chopper rotor has come to a complete standstill before working on the straw chopper. Transport position For road transport, the chopper chute (1) must remain in the operating position, as shown, except when a header trailer is attached.
  • Page 178 SECTION 3 − FIELD AND SITE OPERATION Swathing rake Two swathing rakes (1) can be installed on both sides in the straw hood to reduce the swath width for a following baler. If not used, this can be stored as shown. 3−76...
  • Page 179 SECTION 3 − FIELD AND SITE OPERATION Chopping position 1. To change the operating position, disengage latch 3, swing chute 1 down and secure it with latches 2 on both sides. CAUTION Never swing the chute up during or just after operations as the chopper continues to rotate for considerable time.
  • Page 180 SECTION 3 − FIELD AND SITE OPERATION Manual adjustable deflector plates (if installed) To adjust, proceed as follows: On both sides: 1. Loosen the knob (1). 2. Move the handle (2). moving the handle to the outside = wider spread pattern Moving the handle to the inside = narrow spread pattern...
  • Page 181 SECTION 3 − FIELD AND SITE OPERATION Straw chopper operation CAUTION Keep yourself and other people away from the rear of the combine when the straw chopper is engaged and operating. Never run the straw chopper with imbalance, as this may cause serious damage to the straw chopper and the combine.
  • Page 182 SECTION 3 − FIELD AND SITE OPERATION Access to the straw chopper rotor In case a blockage occurs, access to the chopper can be gained as follows: 1. Loosen the screw 1 and turn away the bracket 2 on both sides. 2.
  • Page 183 SECTION 3 − FIELD AND SITE OPERATION Counter knives It is possible to set the counter knives in 4 positions. Crop type and/or Counter knives harvesting conditions position Dry straw Position 1 Damp crop: Towards the rear: • Heavy straw •...
  • Page 184 SECTION 3 − FIELD AND SITE OPERATION Chopping maize For chopping maize, proceed as follows: 1. The rotor speed must be reduced by installing a larger pulley onto the hub of the rotor shaft. This pulley is part of the straw chopper slow down kit which is available as an accessory.
  • Page 185 SECTION 3 − FIELD AND SITE OPERATION DELETED 3−83...
  • Page 186 SECTION 3 − FIELD AND SITE OPERATION Chaff spreader (if installed) This chaff spreader is designed to spread chaff from the sieves directly to the sides down the ground. The chaff spreader is not allowed to use in maize. The chaff is blown and thrown from the sieves to the chaff spreader rotating discs.
  • Page 187 SECTION 3 − FIELD AND SITE OPERATION The chaff spreader has four positions: Forward position: For spreading and to project • the chaff into the straw. Press the knob (1) and grip the handle (2) and move chaff spreader forwards. There is a possibility to adjust distance between sieves and chaff spreader.
  • Page 188 SECTION 3 − FIELD AND SITE OPERATION Setting of sieve position • Press the knob (1), grip the handle (2) and move chaff spreader to back position. WARNING This position is not allowed to use when swathing straw. Service position: to service or remove the sieves •...
  • Page 189 SECTION 3 − FIELD AND SITE OPERATION Disengaging and removing the chaff spreader CAUTION To protect the spreader blades during harvesting maize, remove the spreader completely. 1. To have a better access for removing the spreader, lift the straw chopper chute (1) and secure it at both sides with the locks (3) (see fig.
  • Page 190 SECTION 3 − FIELD AND SITE OPERATION 3. Remove the protection cover (1) by loosening the two bolts (2) on the right side and the three bolts (3) with nuts inside the cover on the left side and lift the cover. Now you discover the V−belt and pulley mechanism.
  • Page 191 SECTION 3 − FIELD AND SITE OPERATION WARNING Due to its weight, 95 kg (210 lbs), you have to secure the chaff spreader with adequate lifting device. 10. Use wooden blocks (1) to not damage the spreader when you remove it. 11.
  • Page 192 SECTION 3 − FIELD AND SITE OPERATION To install, proceed as follows: 1. Make sure that the two brackets are vertical to bolt them back in position (see fig. 185 & 186). 2. Redress the spreader with 90° on the wooden blocks (1).
  • Page 193 SECTION 3 − FIELD AND SITE OPERATION 6. Remount the chaff spreader drive pulley (8) on the axle and secure it with the bolt (6). 7. Install the V−belt (10) back on the pulleys and place the tension pulley (5) again on the belt. 8.
  • Page 194 SECTION 3 − FIELD AND SITE OPERATION 3−92...
  • Page 195 SECTION 4 − LUBRICATION AND MAINTENANCE SECTION 4 − LUBRICATION AND MAINTENANCE GENERAL Your combine is designed to require minimum lubrication and maintenance. However, regular lubrication and maintenance is the best insurance against delays and repairs and greatly increases the life of the machine.
  • Page 196 SECTION 4 − LUBRICATION AND MAINTENANCE 10 hours interval (daily) − left-hand side 1. Straw elevator top shaft bearing 54789 2. Unloading tube swivel ring (4 grease fittings) 55630 3. Engine tail shaft (max. 2 gun strokes each grease time) DELETED 4−2...
  • Page 197 SECTION 4 − LUBRICATION AND MAINTENANCE 10 hours interval (daily) − right-hand side DELETED 1. Drum variator (*) Floating disc on beater shaft 42129 2. Drum variator (*) Thrust bearing on beater shaft Thrust bearing on drum shaft (*): after greasing, shift the variator from minimum to maximum position and vice versa.
  • Page 198 SECTION 4 − LUBRICATION AND MAINTENANCE 5. Cleaning fan variator disc (*) (*): after greasing, shift the variator from minimum to maximum position and vice versa. 42121 4−4...
  • Page 199 SECTION 4 − LUBRICATION AND MAINTENANCE 50 hours interval − left-hand side 1. Unloading auger (3 grease fittings) Accessible through covers (*) (*): Grease with the unloading tube in closed position. 42097 2. Straw chopper (if installed) idler pulley pivot points (2X) 3.
  • Page 200 SECTION 4 − LUBRICATION AND MAINTENANCE 5. Main drive belt idler 55628 6. Cross augers drive slip clutch 55632 7. Steering wheel spindle (2 grease fittings) 42141 8. Eccentric shaft bearing 55632 4−6...
  • Page 201 SECTION 4 − LUBRICATION AND MAINTENANCE 9. Straw elevator slip clutch Straw elevator pivot point 54798 10. Straw walker rear shaft bearing 54791 11. Straw walker front shaft bearing (mechanical drive) 54792 Straw walker front shaft bearing (hydrostatic drive) 54793 4−7...
  • Page 202 SECTION 4 − LUBRICATION AND MAINTENANCE 50 hours interval − right-hand side 1. Drum variator: nuts on threaded rod (2 grease fittings) 55614 2. Gearshift linkage (2 grease fittings) 54799 DELETED 3. Straw elevator pivot point 42132 4. Cleaning fan bearing 42156 4−8...
  • Page 203 SECTION 4 − LUBRICATION AND MAINTENANCE 5. Eccentric shaft bearing 55611 6. Cross auger bearings (2 grease fittings) 42151 7. Straw walker front shaft bearing 42138 8. Straw walker rear shaft bearing 42128 4−9...
  • Page 204 SECTION 4 − LUBRICATION AND MAINTENANCE 9. Steering wheel spindle (2 grease fittings) 54801 10. Steering axle pivot 55619 4−10...
  • Page 205 SECTION 4 − LUBRICATION AND MAINTENANCE 100 hours interval − left-hand side 1. Final drive shaft connecting sleeve (2 grease fittings) 55620 2. Unloading tube cylinder bottom joint 3. Unloading tube cylinder top joint 54803 4. Rotation trailer hitch (if installed) 42160 4−11...
  • Page 206 SECTION 4 − LUBRICATION AND MAINTENANCE 5. Chaff spreader gearbox (if installed) 6. Clutch operating shaft (front) (mechanical drive) (view from underneath) 54804 7. Clutch operating shaft (rear) (mechanical drive) 55613 100 hours interval − right-hand side 1. Final drive shaft connecting sleeve (2 grease fittings) 42161 4−12...
  • Page 207 SECTION 4 − LUBRICATION AND MAINTENANCE ENGINE IMPORTANT: Clean the engine area, the radiator compartment and, in particular, the exhaust system daily to prevent fire hazards. When operating in extremely dry crops and in heavy dust conditions, check these areas more often and clean, if necessary.
  • Page 208 IMPORTANT: Do not fill above the upper mark on the dipstick. Excess oil will burn off, create smoke and give a false impression of oil consumption. TC5040 − TC5050 − TC5060: fig. 41 • TC5070 − TC 5080: fig. 42 •...
  • Page 209 SECTION 4 − LUBRICATION AND MAINTENANCE To change the oil and filter, proceed as follows: 1. Warm the engine to operating temperature. Stop the engine, drain the oil through the drain hose (3) and catch the oil in a suitable container. 2.
  • Page 210 SECTION 4 − LUBRICATION AND MAINTENANCE ENGINE COOLING SYSTEM Coolant level Check the coolant level daily in the shunt tank when the engine is cold. The coolant level should reach the level indicator (2). IMPORTANT: Under no circumstances should the engine be started without coolant in the cooling system.
  • Page 211 SECTION 4 − LUBRICATION AND MAINTENANCE 6. Drain the water by opening the stopcock (3). 7. Close stopcock and fill the cooling system with coolant as specified. IMPORTANT: Always fill the cooling system with an approved antifreeze/water mixture. Check the freezing point of the coolant after each refill.
  • Page 212 SECTION 4 − LUBRICATION AND MAINTENANCE Coolant system capacity 38 litres (10 US gal) Coolant specification The coolant is a water/antifreeze mixture containing: 50% water • 50% antifreeze: AGRIFLU (ref. NH900A) • The quality of the water should not exceed following limits: Total hardness: 0.3% •...
  • Page 213 SECTION 4 − LUBRICATION AND MAINTENANCE Fuel tank drain plug The fuel tank is fitted with a drain plug 1. Fuel prefilter / water separator A prefilter/water separator (2) is fitted in the fuel intake tube, under the fuel tank. Drain the water from the prefilter/water separator (2) daily, proceed as follows: 1.
  • Page 214 5. Screw the new filter by hand and tighten firmly, without using tools. 6. Bleed the fuel system (see the next paragraph). TC5040 - TC5050 - TC5060: one filter (fig. 52) • TC5070 - TC5080: two filters (fig. 51) •...
  • Page 215 SECTION 4 − LUBRICATION AND MAINTENANCE Bleeding the fuel system (TC5040 - TC5050 - TC5060) To bleed the fuel system, proceed as follows: NOTE: This job needs to be carry out with two people. 1. Ensure there is fuel in the fuel tank and the tap (1) is open.
  • Page 216 Biodiesel (Din V51602 − UNI 10946 − EN 14214) Maximum 20% blended in EN590 fuel: TC5070 - TC5080 Maximum 100% blended in EN590 fuel: TC5040 - TC5050 - TC5060 European diesel per EN590 Ultra low S sulphur Sweden fuel (Mk1) Fuel storage...
  • Page 217 SECTION 4 − LUBRICATION AND MAINTENANCE ROTARY DUST SCREEN AND COOLING SYSTEM The TC models are equipped with a hinged rotary dust screen door. To gain access to clean the cooling system, proceed as follows: Open the rotary dust screen door by open the lock (1), using the handle (2).
  • Page 218 SECTION 4 − LUBRICATION AND MAINTENANCE AIR INTAKE SYSTEM The filter element should only be cleaned when the warning light in the combine cab illuminates and the audible alarm sounds (625 mm vacuum). The air filter element (1) (fig. 60) should only be cleaned when there is an alarm on the monitor (625 mm) (24 - 5/8”) vacuum.
  • Page 219 SECTION 4 − LUBRICATION AND MAINTENANCE NOTE: To keep the interval acceptable is it high recommended to clean the air filter element with compressed air. WARNING Wear a dust mask when cleaning the air filter element. If the element is soiled with oil or soot, it is possible to soak it for 15 minutes in a solution of 75 grammes (0,165 lbs.) of non-sudsy detergent and 10 litres (2,6 US gal) of lukewarm water.
  • Page 220 SECTION 4 − LUBRICATION AND MAINTENANCE HYDRAULIC AND HYDROSTATIC SYSTEM Oil reservoir A single oil reservoir (1) is fitted for the hydraulic and hydrostatic system (if applicable). Both systems draw their oil from the same reservoir but the oil for each circuit goes through a separate filtering system.
  • Page 221 SECTION 4 − LUBRICATION AND MAINTENANCE Oil and filter change The hydraulic/hydrostatic oil and filters should be changed: Only filter after the first 100 operating hours • Thereafter, every 600 operating hours or • annually. IMPORTANT: The return filter (5) (low pressure filter) should be changed at each oil change.
  • Page 222 SECTION 4 − LUBRICATION AND MAINTENANCE 11. Fill the oil reservoir with hydraulic oil through the filler hole (4). 12. Check the oil level on the level gauge (3). This should be kept between the marks. Only model TC5050 − TC5070 − TC5080 •...
  • Page 223 SECTION 4 − LUBRICATION AND MAINTENANCE Oil capacity TC5040 − TC5060: 20 litres TC5050 − TC5070 − TC5080: 38 litres Hydraulic oil specifications Use AMBRA HYDROSYSTEM 46 (NH646H), AMBRA HYDROSYSTEM BIO−S (re. NH646BS), AMBRA HYDROSYSTEM 46 BIO−V (re. NH 646 BV) hydraulic oil or an oil meeting the...
  • Page 224 SECTION 4 − LUBRICATION AND MAINTENANCE HYDRAULIC REMOTE CONTROL VALVES Hydraulic valves located at the left-hand side of the combine. Only if remote control • 1. Threshing 2. Unloading 3. Straw elevator All models • 1. Lateral float 2. Reel for/after 3.
  • Page 225 SECTION 4 − LUBRICATION AND MAINTENANCE TRACTION GEARBOX TC5040 − TC5050 − TC5060 • Oil level When the combine is parked on level ground, the oil level must reach the plug 1 on the gearbox right side. Check the oil level every 50 hours.
  • Page 226 SECTION 4 − LUBRICATION AND MAINTENANCE TC5070 - TC5080 • Oil level With the combine standing on a level surface, the oil level should reach the centre of the sight glass (1). Oil change The traction gearbox oil should be changed: After the first 100 operating hours.
  • Page 227 SECTION 4 − LUBRICATION AND MAINTENANCE FINAL DRIVE GEARBOXES Oil level Check the oil level every 50 operating hours through the plug 4 when the combine is parked on level ground. If required, top the oil through the filler/breather plug Oil change After the first 100 operating hours •...
  • Page 228 SECTION 4 − LUBRICATION AND MAINTENANCE CHAINS, THREADED RODS AND PIVOT POINTS Chains Lubricate following chains DAILY IMMEDIATELY AFTER WORK. In this way the oil penetrates into the chains and provides excellent protection and lubrication. Use AMBRA HYPOIDE 90, SAE80W90, NH520A or a special (biodegradable) chain oil.
  • Page 229 If required, add brake fluid. CAUTION In case of leakage or malfunction of the brake system, immediately contact your local New Holland dealer Fluid change The brake fluid has to be changed every two years.
  • Page 230 Use AMBRA SYNTFLUID 4, NH800A, SAE-J-1703 or a fluid meeting the following specification: NHTSA 116−DOT 4 or ISO 4925 • Clutch fluid level (TC5040 - TC5050) The clutch fluid level (11) should be checked weekly or every 50 operating hours, according to whichever occurs first.
  • Page 231 SECTION 4 − LUBRICATION AND MAINTENANCE LUBRICATION SCHEDULE ITEM Servicing Amount NEW HOLLAND NEW HOLLAND Lubricant International intervals unit brand name specification grade specification Grease zerks 10 hours − AMBRA GR9 NH710A NLGI 2 50 hours − 100 hours −...
  • Page 232 SECTION 4 − LUBRICATION AND MAINTENANCE CAUTION Before checking and/or adjusting belts, chains or other parts described in this chapter, first of all stop the combine engine, in case no other instruction is given (for example, variator position change, etc.).. In case the engine must be started or several transmission systems need to be operated for some adjustment, make sure no bystanders are near the...
  • Page 233 SECTION 4 − LUBRICATION AND MAINTENANCE CAUTION Before checking and/or adjusting belts, chains or other parts described in this chapter, first of all stop the combine engine, in case no other instruction is given (for example, variator position change, etc.).. In case the engine must be started or several transmission systems need to be operated for some adjustment, make sure no bystanders are near the...
  • Page 234 SECTION 4 − LUBRICATION AND MAINTENANCE If remote control • Correct belt tension (in engaged position) Spring length (1) = Indicator length (2) Adjust with the nut (3). Proceed as follows to check and adjust the tension of the straw elevator and header engaging drive belt. To adjust, proceed as follows: CAUTION Make sure nobody is near the combine when starting...
  • Page 235 SECTION 4 − LUBRICATION AND MAINTENANCE 3.Unloading system engaging belt If mechanical control • Correct belt tension (in engaged position): spring length (1) = indicator plate length (2) Adjust with the nut (3). 54863 If remote control • Correct belt tension (in engaged position): spring length (1) = indicator plate length (2) Adjust with the nut (3).
  • Page 236 SECTION 4 − LUBRICATION AND MAINTENANCE 4a.Ground speed vari-drive belts Belt tension adjustment Proceed as follows: 1. Move the traction variator to maximum 1/4 of its travel, starting from the maximum position. 2. Loosen the screw (1) and adjust with the nuts (2). 3.
  • Page 237 SECTION 4 − LUBRICATION AND MAINTENANCE d) Measure the distance X (fig. 87). If required, repeat the above adjustment until X = 1 mm. e) Retighten the nut 11. 4. Start the engine and move the variator completely to the MINIMUM POSITION. Stop the engine.
  • Page 238 SECTION 4 − LUBRICATION AND MAINTENANCE 4b.Hydrostatic pump drive belt The belt tension should be adjusted as follows: 1. Loosen the four screws 5 of some turns until the pump can move freely. 2. Loosen the nut 1 approximately 1 cm. 3.
  • Page 239 SECTION 4 − LUBRICATION AND MAINTENANCE 6.Main engaging drive belt If mechanical control • Correct belt tension (in engaged position) spring length (1) = indicator plate length (2) Adjust with the nut (3). 54866 If remote control • Correct belt tension (in engaged position): spring length (1) = indicator plate length (2) Adjust with the nut (3).
  • Page 240 SECTION 4 − LUBRICATION AND MAINTENANCE 7.Grain cross auger and elevator drive belt Correct belt tension: spring length 1 = indicator plate length 2. Adjust with the nut 3. 54867 Bottom view 8.Grain returns cross auger and elevator drive chain The chain is adjusted by means of the idler 4.
  • Page 241 SECTION 4 − LUBRICATION AND MAINTENANCE 10a.Chaff spreader drive belt (if installed) The belt tension is correct: spring length (1) = indicator length (2). Adjust with the nut (3). 10b. Chaff spreader discs drive belt (if installed) The belt tension is correct: spring length (1) = indicator length (2).
  • Page 242 SECTION 4 − LUBRICATION AND MAINTENANCE DRIVE CHAIN AND BELTS (RIGHT-HAND SIDE) 11. Drum variator belt 15. Cleaning fan variator drive belt 12. Grain tank bottom auger drive chain 16. Straw walker drive belt 13. Returns top auger drive chain 17.
  • Page 243 SECTION 4 − LUBRICATION AND MAINTENANCE 11.Drum variator belt Correct belt tension: spring length 1 = indicator plate length 2. Adjust with the nut 3. 42012 Check and adjustment of variator Proceed as follows: 1. First tension the variator drive belt as described above.
  • Page 244 SECTION 4 − LUBRICATION AND MAINTENANCE If this is not the case, proceed as follows: a) First check the distances “Y” and “Z”. The distance “Y” must be 179 mm. The distance “Z” must be 67 mm. b) The distance “Y” must the adjusted moving the arms 4 and 5 on the threaded rods.
  • Page 245 SECTION 4 − LUBRICATION AND MAINTENANCE 13. Returns top auger drive chain Chain tension to be adjusted with the idler 11. Loosen the nut 12 and move the idler 11. Retighten the nut 12. The chain tension is adjusted correctly when it is just possible to move a link laterally across a sprocket by hand.
  • Page 246 SECTION 4 − LUBRICATION AND MAINTENANCE Fan variator adjustment Figure 107: manually operated Figure 108: electrically operated Proceed as follows: 1. First tension the variator drive belts as described above. 2. Start the engine and move the variator completely to MAXIMUM POSITION. Then, stop the engine again.
  • Page 247 SECTION 4 − LUBRICATION AND MAINTENANCE 17. Rotary separator drive belt (if installed) Correct belt tension: spring length 18 = indicator plate length 19 Adjust with the nut 20 55647 4−53...
  • Page 248 SECTION 4 − LUBRICATION AND MAINTENANCE DRIVE BELTS - ENGINE COMPARTMENT TC5040 − TC5050 − TC5060 18. Rotary dust screen drive belt 20. Rotary dust screen intermediate shaft drive belt 21. Engine cooling fan drive belt 23. Alternator and water pump drive belt 24.
  • Page 249 SECTION 4 − LUBRICATION AND MAINTENANCE 18. Rotary dust screen drive belt The belt tensioned with the spring loaded idler (1) and does not need any adjustment. 19. Alternator, water pump and air conditioning compressor drive belt (TC5070 - TC5080) No adjustment needed as the system is self-ad- justing.
  • Page 250 No adjustment needed as the system is self-adjusting. 24. Air conditioning compressor drive belt (If installed) (TC5040 − TC5050 - TC5060) The belt tension is correct : Applying a force between 10.4 and 11.1 N on the midpoint of the belt between the two pulleys, should deflect the belt 3.78 mm.
  • Page 251 SECTION 4 − LUBRICATION AND MAINTENANCE STRAW ELEVATOR Chain tension To adjust the chain tension, tighten the spring 6 with the nut 7 on both sides of the straw elevator and then loosen it to the length of the indicator plate 8. When the chain has stretched so far that the mounting supports are at the end of the slots, the chain has to be shortened by removing half a link...
  • Page 252 SECTION 4 − LUBRICATION AND MAINTENANCE ELEVATOR CHAINS Grain elevator The tension of the grain elevator can be adjusted at the top of the elevator. CAUTION Adjust this chain from inside the grain tank. Proceed as follows: 1. Loosen the tension of the chain 14 by loosening idler 16.
  • Page 253 Elevator slip clutch The grain and returns elevator drives are protected by an audible slip clutch 23. To adjust proceed as follows: TC5040 - TC5050 • 1. Compress the spring (26) with the nut (1). 2. Release the nut (1) five turns.
  • Page 254 SECTION 4 − LUBRICATION AND MAINTENANCE SELF-LEVELLING SYSTEM CALIBRATION When the warning light (9) for self−levelling starts glowing, then: Either the side slope inclination exceeds the • capability of the self−levelling system, meaning that grain losses are likely, or That the self−levelling system is incorrectly •...
  • Page 255 SECTION 4 − LUBRICATION AND MAINTENANCE SELF-LEVELLING SYSTEM BLOCKAGE When the automatic self-levelling alarm led on the alarm control module (see page 2−14) starts blinking at one-second intervals and the audible signal sounds, the self-levelling system maybe seized or the power supply is interrupted. In this case, proceed as follows: 1.
  • Page 256 It is important to ensure that only brake linings meeting NEW HOLLAND specifications for the combine are used. The use of brake linings having incorrect friction properties may result in a reduction of braking efficiency.
  • Page 257 SECTION 4 − LUBRICATION AND MAINTENANCE FOOT BRAKES TC5040 − TC5050 − TC5060 • To bleed or to replace the brake linings, contact your local dealer. It is necessary to check the brake linings: when the brake warning light illuminates •...
  • Page 258 SECTION 4 − LUBRICATION AND MAINTENANCE PARKING BRAKE TC5040 − TC5050 − TC5060 • On differential shaft (If fitted) • When properly adjusted, the parking brake lever should be halfway through its stroke when fully applied. In the lowest position of the handbrake lever, the cable should be adjusted in such a way that a distance “X”...
  • Page 259 SECTION 4 − LUBRICATION AND MAINTENANCE TC5070 − TC5080 • 1. Disengage the parking brake in the cab. (= bottom position) 2. Loosen the two nuts (1) and the two bolts (2). 3. Check that dimension “X” is between 180 and 184 mm (7-1/6”...
  • Page 260 SECTION 4 − LUBRICATION AND MAINTENANCE TRACTION CLUTCH TC5040− TC5060 • Usually, the clutch adjustment is not required. However, should an adjustment be necessary, proceed as follows: 1. Remove the pin 19 and loosen the lock nut 14. 2. Push in the cylinder pushrod 5 to take away internal clearance and adjust the yoke 20 until the pin 19 can be inserted without interference.
  • Page 261 SECTION 4 − LUBRICATION AND MAINTENANCE STEERING AXLE TOE-IN ADJUSTMENT The steering wheels should have the correct amount of toe-in, otherwise premature tyre wear may occur. The distance between the steering wheels must be smaller at the front than at the rear (facing the direction of travel).
  • Page 262 SECTION 4 − LUBRICATION AND MAINTENANCE FIXED STEERING AXLE Adjustment Adjust the toe-in as described in the previous paragraph. Steering wheel stops The steering wheel stops are factory-set and should normally require further adjustment. If, for any reason, the stops require adjustment, proceed as follows: 1.
  • Page 263 SECTION 4 − LUBRICATION AND MAINTENANCE Steering ball joints Check the steering ball joints of the steering axle every 50 operating hours for correct nut torque or possible play. If, for any reason, the steering ball joints where disassembled, the nut torque should be as mentioned in fig.
  • Page 264 SECTION 4 − LUBRICATION AND MAINTENANCE ADJUSTABLE STEERING AXLE (IF INSTALLED) The adjustable steering axle can be set in three positions: narrow position • NOTE: in Germany, this position is envisaged by law when driving on public roads. medium position •...
  • Page 265 SECTION 4 − LUBRICATION AND MAINTENANCE Steering wheel stops The steering wheel stops are factory-set and should normally not require further adjustment. Nevertheless, in case the stops are to be adjusted, proceed as follows: 1. Turn the screw 5 completely in. 2.
  • Page 266 SECTION 4 − LUBRICATION AND MAINTENANCE ELECTRICAL SYSTEM Fuses and relays IMPORTANT: When replacing a fuse, make sure the new • fuse has the same amperage as the fuse being replaced. When replacing a relay, make sure the new • relay has the same structure (visible on the relay housing) of the replaced relay.
  • Page 267 SECTION 4 − LUBRICATION AND MAINTENANCE 4−73...
  • Page 268 SECTION 4 − LUBRICATION AND MAINTENANCE Fuse printed circuit Fuse n_ Amperage Function Reel functions / reverser Header up / down Lateral flotation After contact pilot self−levelling Air conditioning Screen wiper After contact TCM (control module) / before contact FCM Autofloatt After contact ECU engine Horn / lighting hazard switch / Lighting switches /...
  • Page 269 SECTION 4 − LUBRICATION AND MAINTENANCE Relay n_ Function Autofloatt Reel variator slowly Reel variator quickly Reel reverser Mechanical header engaged Mechanical threshing engaged Reel after Reel fore Reel up Reel down − Header down Header up Lateral flotation right down Lateral flotation left down Unloading pipe close Unloading pipe open...
  • Page 270 SECTION 4 − LUBRICATION AND MAINTENANCE 2. Fuses and relay located on the engine module. To have access remove the cover (1) by loosening the three nuts. DELETED Fuse Amper- Function 40 A Battery ECU motor 80 A Main fuse motor area Relay Function Starter protection relay...
  • Page 271 SECTION 4 − LUBRICATION AND MAINTENANCE BATTERIES The combine is equipped with two 12V (92 Ah) batteries. Remove the rubber cover (4) to have access to the batteries The earth cable is connected to the battery negative pole (−). Check weekly the battery acid level (every 50 operating hours) and, if necessary, top up with distiled water until the separators are covered.
  • Page 272 SECTION 4 − LUBRICATION AND MAINTENANCE Important tips 1. With cold weather conditions, before starting the engine, fill the batteries with distiled water. In this way the water and the electrolytes are mixed by the charging current thus avoiding the battery freezing.
  • Page 273 SECTION 4 − LUBRICATION AND MAINTENANCE Battery charge warning light As soon as the ignition switch is turned on, the bat- tery charge warning light on the instrument panel will glow. When the engine has reached a certain speed, the light will extinguish. If the light does not extinguish or if it flickers, the alter- nator or the voltage regulator may not be working properly.
  • Page 274 SECTION 4 − LUBRICATION AND MAINTENANCE CAB/CLIMATE CONTROL Cab air filter The cab air filter should be cleaned regularly and/or daily in case of harvesting in extremely dusty conditions. Open the cab roof (4) with the lock (7) inside the cab. Release the latches (5) and remove the cab air filter (6).
  • Page 275 SECTION 4 − LUBRICATION AND MAINTENANCE A/C SYSTEM (IF INSTALLED) The A/C system must be started exclusively when the combine engine is warm and when inside the cab temperature reaches 21_C or more. NOTE: Ignoring this precaution may cause damage to the system.
  • Page 276 SECTION 4 − LUBRICATION AND MAINTENANCE Evaporator Inspect regularly the evaporator 11 inside the cab to ensure that the coils are free of foreign material. To gain access, open the cab roof, remove the mounting screws 12 and the fan cover. Remove any debris using compressed air.
  • Page 277 SECTION 4 − LUBRICATION AND MAINTENANCE AIR COMPRESSOR (IF INSTALLED) The air compressor (1) is installed onto the engine and needs no further maintenance. Every 50 operating hours, drain the condensated water from the air reservoir through cock (2). One union (3) is installed to attach pneumatic service tools and for cleaning purposes.
  • Page 278 SECTION 4 − LUBRICATION AND MAINTENANCE Air reservoir specification (according to European Directive 87/404/EEC) Trade mark: Wabco • Type: ”60 l” • Maximum operating pressure: 10 bar • (145.1 PSI) Maximum operating temperature: +100_C • (212_F) Minimum operating temperature: − 50_C •...
  • Page 279 SECTION 4 − LUBRICATION AND MAINTENANCE MAINTENANCE SCHEDULE Service to be performed before SECTION the first start-off 1. Check wheel nut torques SPECIFICATIONS 2. Check all chain and belt tensions LUBRICATION AND MAINTENANCE 3. Check all tyre pressures SPECIFICATIONS 4. Check brake fluid level LUBRICATION AND MAINTENANCE 5.
  • Page 280 SECTION 4 − LUBRICATION AND MAINTENANCE Daily service to be performed SECTION (10 hour service to be performed) 1. Perform the 10 hour grease zerk service LUBRICATION AND MAINTENANCE 2. Lubricate all chains LUBRICATION AND MAINTENANCE 3. Check all chain and belt tensions LUBRICATION AND MAINTENANCE 4.
  • Page 281 SECTION 4 − LUBRICATION AND MAINTENANCE 100 hour service to be performed SECTION 1. Perform the 10 hour service (see above) LUBRICATION AND MAINTENANCE 2. Perform the 50 hour service (see above) LUBRICATION AND MAINTENANCE 3. Perform the 100 hour grease zerk service LUBRICATION AND MAINTENANCE DELETED 300 hour service to be performed...
  • Page 282 SECTION 4 − LUBRICATION AND MAINTENANCE 600 hour service to be performed SECTION 1. Perform the 10 hour service (see above) LUBRICATION AND MAINTENANCE 2. Perform the 50 hour service (see above) LUBRICATION AND MAINTENANCE 3. Perform the 100 hour service (see above) LUBRICATION AND MAINTENANCE DELETED 5.
  • Page 283 SECTION 5 − FAULT FINDING SECTION 5 − FAULT FINDING WARNING Curing concerns after having found their cause with the help of this fault finding section must always be carried out with the utmost care and attention. Failure to do so may lead to severe injuries or even death.
  • Page 284 SECTION 5 − FAULT FINDING FEEDING AREA CONCERN POSSIBLE CAUSE CORRECTION Irregular feeding into the Straw elevator chain set too Lower straw elevator chain. straw elevator high at the entrance Header drive belt slipping Adjust belt tension. Slats damaged Straighten or replace dam- aged slats.
  • Page 285 Irregular feeding to drum Check straw elevator chain position. Beater shaft speed incorrect Check speed of beater shaft. Correct speed = 875 rpm on TC5040−TC5050−TC5060. 850 rpm on TC5070−TC5080 Material wrapping around Drum speed too slow Increase drum speed. the drum...
  • Page 286 SECTION 5 − FAULT FINDING THRESHING, SEPARATION AND CLEANING CONCERN POSSIBLE CAUSE CORRECTION Drum speed too fast Decrease drum speed suffi- Excessive cracked grain in tank ciently to stop cracking, yet still thresh all the grains from the heads, and/or open con- cave slightly.
  • Page 287 Straw walkers running at in- Check speed of beater shaft. Grain loss over straw correct speed Correct speed = 875 rpm on walkers TC5040−TC5050−TC5060. 850 rpm on TC5070−TC5080 Straw walkers overloaded Reduce ground speed to re- due to excessive ground...
  • Page 288 SECTION 5 − FAULT FINDING CONCERN POSSIBLE CAUSE CORRECTION Grain is not properly Wind deflectors incorrectly Position deflectors on the fac- cleaned adjusted tory setting. Insufficient air blast from Increase fan speed to the cleaning fan point that grain is being cleaned properly, but not blown over the rear of the sieves.
  • Page 289 Adjust cleaning shoe belt ten- ping sion. Beater shaft speed incorrect Check speed of beater shaft. Correct speed = 875 rpm on TC5040−TC5050−TC5060. 850 rpm on TC5070−TC5080 Cleaning shoe not level (self- Check electric control. Con- levelling cleaning shoe only) tact your local dealer.
  • Page 290 SECTION 5 − FAULT FINDING CONCERN POSSIBLE CAUSE CORRECTION Blockage of machine Belts slipping Check all belt drives. Tighten belts, as required. Drum vari-drive belt slips Check drum variator for de- formation or incorrect adjust- ment. Tighten tensioning spring, if necessary.
  • Page 291 POSSIBLE CAUSE CORRECTION Sieves overloaded Beater shaft speed incorrect Check speed of beater shaft. Correct speed = 875 rpm on TC5040−TC5050−TC5060. 850 rpm on TC5070−TC5080 Cleaning shoe drive belt slip- Check all belt drives and ad- ping just tension, as required.
  • Page 292 SECTION 5 − FAULT FINDING ENGINE CONCERN POSSIBLE CAUSE CORRECTION Engine will not start Insufficient fuel in tank Fill up fuel tank. Battery connections dirty or Connect, clean and coat with disconnected vaseline the battery connec- tions. Battery partly run down Charge battery.
  • Page 293 SECTION 5 − FAULT FINDING CONCERN POSSIBLE CAUSE CORRECTION Engine does not give full Injection timing incorrect Contact your local dealer. power Incorrect valve clearance Contact your local dealer. Faulty injection pump Contact your local dealer. Poor compression Contact your local dealer. Vent hole in fuel tank filler cap Clean vent hole.
  • Page 294 SECTION 5 − FAULT FINDING CONCERN POSSIBLE CAUSE CORRECTION Engine knocks Faulty or dirty injectors Contact your local dealer. Incorrect injection timing Contact your local dealer. Broken valve springs Contact your local dealer. Contact your local dealer. Faulty injection pump Contact your local dealer.
  • Page 295 SECTION 5 − FAULT FINDING CONCERN POSSIBLE CAUSE CORRECTION Bleed fuel system. Engine starts, then stops Air in fuel system Replace filters. Fuel filters restricted Check lift pump. Faulty lift pump Contact your local dealer. Sticking valves The injection pump should be Incorrect injection pump checked.
  • Page 296 SECTION 5 − FAULT FINDING STRAW CHOPPER [if fitted] CONCERN POSSIBLE CAUSE CORRECTION The chopper rotor touches Straighten the straw hood Chopper vibrates during the side of the combine straw and readjust the chopper so operation hood that the rotor runs freely. Replace damaged or broken Rotor knife damaged or bro- rotor knife.
  • Page 297 SECTION 5 − FAULT FINDING CONCERN POSSIBLE CAUSE CORRECTION Straw chopper Dull knives Sharpen or replace counter gets blocked knives. Replace, or turn, rotor knives. Belts slack Tension belts correctly. Straw spreader fins incorrect- Install fins correctly, or repair. ly installed, or damaged Clutch slips Adjust and, if necessary, re- place worn parts.
  • Page 298 SECTION 5 − FAULT FINDING HEADER HEIGHT CONTROL − ERROR MESSAGES Error Short description Description Code Severe error Lifting limit switch The limit switch of the lifting magnet is faulty or the magnet line is interrupted downstream the connector. Lowering limit switch The limit switch of the lowering magnet is faulty or the magnet line is interrupted downstream the connector.
  • Page 299 SECTION 5 − FAULT FINDING Error Short description Description Code Mean error Position sensor Position signal not OK − Wire break and/or position sensor disconnected − Possible short circuit or ground connection − Position sensor adjustment not OK Distance and position rated Rated potentiometer signal not OK potentiometer Wire break and/or potentiometer disconnected...
  • Page 300 Straw chopper speed sensor line open E201 Coolant temperature sensor shorted (TC5040 - TC5050 − TC5060) E202 Coolant temperature sensor line open (TC5040 - TC5050 − TC5060) E301 Threshing valve output (remote control only) E302 Header valve output (remote control only)
  • Page 301 SECTION 5 − FAULT FINDING ENGINE − ERROR MESSAGES Error code Description Alarm message F559 Coolant temperature sensor F560 Coolant temperature sensor dynamic test F562 Boost pressure sensor F563 Fuel temperature signal F564 Oil pressure sensor F566 Oil temperature sensor F596 Open oil pressure sensor (only TC5070 - TC5080) F705...
  • Page 302 SECTION 5 − FAULT FINDING 5−20...
  • Page 303 SECTION 6 − VEHICLE STORAGE SECTION 6 − VEHICLE STORAGE Your combine represents an important investment and its life depends upon how well you take care of END-OF-SEASON SERVICE Follow the steps outlined below at the end of each Leave covers open at the bottom of the elevators season’s use or when the machine will not be used for to allow any moisture to drain out.
  • Page 304 SECTION 6 − VEHICLE STORAGE 7. Retract all hydraulic cylinders and coat exposed IMPORTANT: The batteries should be charged every parts of the cylinder rods with grease. 8 to 10 weeks with a 5 to 6 amperes current for a peri- od of 24 hours to a minimum of 12.6 volt.
  • Page 305 Parts and/or Accessories should be ordered at once and fitted before the next harvesting season. When ordering Parts and/or Accessories, always en- sure to give your NEW HOLLAND dealer the model FOR BEST PERFORMANCE YOUR COMBINE number and PIN number of your combine. See the SHOULD BE SERVICED BY AN AUTHORIZED chapter headed ‘‘Product Identification’’.
  • Page 306 SECTION 6 − VEHICLE STORAGE PRE−SEASON SERVICE Follow the steps outlined below at the beginning of 6. Check the oil level of the following and add oil, if each season to ensure the machine is in good condi- needed: tion and ready for use. Traction gearbox •...
  • Page 307 SECTION 7 − ACCESSORIES SECTION 7 − ACCESSORIES FEEDING Grain header illumination kit A grain header illumination kit is available. Quick release coupler A quick release coupler is available to connect the hydraulic components of the combine with the header attached.
  • Page 308 SECTION 7 − ACCESSORIES STRAW ELEVATOR Anti-wrap shields Anti-wrap shields can be installed onto the upper shaft of the straw elevator to harvest rice or damp straw conditions. Rice kit for fixed straw elevator Rice kit for lateral float straw elevator Narrowing plates can be installed to harvest rice or damp straw conditions.
  • Page 309 SECTION 7 − ACCESSORIES THRESHING AND SEPARATION Straw walker vertical cover plates In crops with short brittle straw it may be necessary to cover all the vertical apertures on the straw walkers. This will reduce the amount of material on the sieves and provide a cleaner sample.
  • Page 310 SECTION 7 − ACCESSORIES De-awning plates The de-awning plates increase the rubbing action of the drum and concave when threshing winter barley or difficult to thresh crops. Depending on the needs, two or four de−awning plates can be installed. 42052 Beater pins Beater pins can be installed to reduce grain crackage.
  • Page 311 SECTION 7 − ACCESSORIES Cereal threshing rebuild kit This equipment must be installed when the conversion from rice to cereal threshing is needed: It consists of: de-awning plates • standard drum • stone trap tube • standard concave • Rice threshing rebuild kit This equipment must be installed when the conversion from cereal to rice threshing is needed: It consists of:...
  • Page 312 SECTION 7 − ACCESSORIES CLEANING SYSTEM Upper sieve HC 1−5/8” (FS+SL) This sieve is recommended as upper sieve when harvesting maize. DELETED 52092 Round hole sieves The following round hole sieves are available: − 3.5 mm diameter holes: for use when harvesting small seeds (used as lower sieve) −...
  • Page 313 SECTION 7 − ACCESSORIES Cleaning fan bottom shield This shield can be fitted for harvesting maize, sunflower, soya, beans, etc., to protect the fan bottom. NOTE: This bottom shield is included in the rice threshing equipment. 42915 Grass seed equipment This equipment will...
  • Page 314 SECTION 7 − ACCESSORIES CLEAN GRAIN, GRAIN TANK AND UNLOADING Perforated covers under augers and elevators These covers are recommended when threshing beans, peas or soya to obtain a cleaner grain sample. 42342 Grain tank level sensor This system warns the operator when the grain tank is full.
  • Page 315 SECTION 7 − ACCESSORIES STRAW HANDLING Straw walker protection This device can be fitted on the straw hood to warn the operator that there is an excessive straw build-up on the straw walkers. The straw activates a flap switch which sounds the horn. This device is standard equipment when the combine is equipped with straw chopper.
  • Page 316 SECTION 7 − ACCESSORIES Straw chopper slow-down kit This equipment should be installed for harvesting sunflower or maize to protect the knives and to prevent maize cobs pieces from being projected too violently from the chopper. 50403 Straw chopper guards for maize If the straw chopper is installed, a maize punching plate (2) should be installed in the straw hood, to avoid maize cobs from being thrown against the...
  • Page 317 SECTION 7 − ACCESSORIES Chaff spreader (TC5060 - TC5070 - TC5080) This equipment can be fitted when the chaff from the cleaning shoe is required to be spread or to project the chaff into the straw chopper to spread or to project chaff into straw swath to increase amount of baled straw.
  • Page 318 SECTION 7 − ACCESSORIES TRACTION AND TYRES Ladder extension A ladder extension is available. Hinging ladder extension (TC5080) A hinging ladder extension is available. DELETED Steering platform extension This extension allows the use of wider traction tyres. 7−12...
  • Page 319 SECTION 7 − ACCESSORIES ENGINE Air compressor kit (TC5070 - TC5080) An air compressor kit can be installed to clean the engine compartment. Air gun and hose (TC5070 - TC5080) An air gun and hose is available to clean the combine. 7−13...
  • Page 320 SECTION 7 − ACCESSORIES Rotary dust screen brush This kit can be fitted to help cleaning the rotary dust screen while harvesting maize. Grid heater A grid heater can be installed to aid the engine in cold weather. 7−14...
  • Page 321 SECTION 7 − ACCESSORIES Sun canopy For combine models without cab, the machine operator can be protected against the sun by a large adjustable sun canopy. Additional mirrors The additional mirrors will increase the visibility at the sides and to the rear of the machine. 42316 Screen washer kit A screen washer kit can be installed to clean the cab...
  • Page 322 SECTION 7 − ACCESSORIES ELECTRICAL AND ELECTRONIC EQUIPMENT Revolving flash light The machine can be equipped with two revolving flash lights for driving on public roads to warn the other vehicles that it is a wide and slow-moving vehicle. NOTE: According to local legislations, this equipment is mandatory or forbidden for driving on public roads.
  • Page 323 SECTION 7 − ACCESSORIES Portable operating light and stubble lights Two stubble lights can be installed underneath the operator’s platform for use when working at night. Two portable operating lights fitted at the straw hood gives more clarity to the rear. It can be unhooked and, among others, used to check sieve settings while using the machine at night.
  • Page 324 SECTION 7 − ACCESSORIES MISCELLANEOUS Header trailer hitch Two types of trailer hitches are available for towing the header trailer. Maximum static load on this hitch and the maximum allowed header trailer weight is mentioned on a plate located on the hitch support. Rotation trailer hitch •...
  • Page 325 SECTION 7 − ACCESSORIES Signal plates For some countries, signal plates must be installed for road transport. 42102 Signal plates for Germany Specs Germany Fire extinguisher A fire extinguisher is available. 7−19...
  • Page 326 SECTION 7 − ACCESSORIES 7−20...
  • Page 327 (e.g. 166 A8)] to specified tyres. The recommended tyre pressure has to be maintained at all times. Only original NEW HOLLAND wheel rims should be used in combination with the tyre sizes indicated. Only these tyre/wheel combinations have been homologated in relation to the machine weight, width and road speed limits.
  • Page 328 SECTION 8 − SPECIFICATIONS 8−2...
  • Page 329 SECTION 8 − SPECIFICATIONS 8−3...
  • Page 330 SECTION 8 − SPECIFICATIONS 8−4...
  • Page 331 SECTION 8 − SPECIFICATIONS 8−5...
  • Page 332 SECTION 8 − SPECIFICATIONS 8−6...
  • Page 333 SECTION 8 − SPECIFICATIONS TECHNICAL DATA TC5040 TC5050 TC5060 TC5070 TC5080 HEADER High-Capacity Grain Header Cutting width 12 − 13 − 15 ft 12 − 13 − 15 − 17 ft 12 − 13 − 15 − 17 −20 (1) ft...
  • Page 334 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 THRESHING DRUM Speed range Variable from 430 to 1070 rpm Variable from 417 to 1037 rpm Speed adjustment Electrically controlled from the operator’s platform Speed read-out Display Drive Variator belt from beater shaft...
  • Page 335 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 DRUM CONCAVE Width 1057 mm 1317 mm Adjustment possibility 14 positions, mechanical adjustment from the operator’s platform Fine adjustments At the suspension points, with threaded rods and nuts Deawning plates 4 (loose)
  • Page 336 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 BEATER Drive 3 HB belt from the engine Speed 875 rpm 850 rpm Number of blades Width 1040 mm 1300 mm Grate area (without 0.318 m 0.396 m rotary separator) Beater concave (if applicable) −...
  • Page 337 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 STRAW WALKERS Number Speed 220 rpm 212 rpm − Without rotary separator Number of steps Length 3780 mm Separation area − With rotary separator Number of steps − Separation area −...
  • Page 338 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 CLEANING FAN Number of blades Speed range Variable from 350 to 1000 rpm Variable from 340 to 970 rpm Speed adjustment Manual or Electrical electrical RETURNS SYSTEM Type Bottom cross auger − Returns elevator to drum...
  • Page 339 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 ENGINE Type New Holland (**) Gross power @ 2100 125 kW 152 kW 177 kW rpm (ISO TR14396) (170CV) (207CV) (240CV) Maximum power 129 kW 164 kW 178 kW @ 2000 rpm...
  • Page 340 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 PNEUMATIC SYSTEM Air compressor speed − 2160 rpm Air reservoir − 60 litres HYDRAULIC SYSTEM Pump capacity 16 + 5.5 cc/rev Fixed 16 + 5.5 cc/rev Lateral float 16 + 5.5 + 2 cc/rev...
  • Page 341 SECTION 8 − SPECIFICATIONS TC5040 TC5050 TC5060 TC5070 TC5080 TRACTION Transmission Mechanical Hydrostatic Mechanical Hydrostatic Number of gears 4 speed 3 speed Gearbox oil capacity 15 litres 19 litres Differential 10/52 16/71 Forward ground speed Tyres 18.4 x 30 23.1 x 26 620/75R26 −...
  • Page 342 SECTION 8 − SPECIFICATIONS DIMENSIONS 50405 The dimensions of the drawing above are expressed in mm. Steering axle dimensions fixed 3.43 m 2.32 m 2.80 m adjustable 3.41 m 2.33 m 2.81 m TRACTION TYRES 23.1 x 26 − 14 PR−R1 2.00 m 0.51 m 3.63 m...
  • Page 343 SECTION 8 − SPECIFICATIONS GRAIN TANK UNLOAD TUBE POSITION 8−17...
  • Page 344 SECTION 8 − SPECIFICATIONS Dimensions a) Grain header Header width Dimension I 12 ft 2.24 m 13 ft 2.09 m 15 ft 1.79 m 17 ft 1.49 m 20 ft 1.04 m b) Maize header Header width Dimension I 5 row 2.3 m Row distance 70 −...
  • Page 345 SECTION 9 − FIRST 50 HOURS SERVICE SHEETS SECTION 9 − 1ST 50 HOUR SERVICE SHEETS CHECK AND ADJUST, AS REQUIRED (CUSTOMER COPY) 1. Perform the 50 hour grease zerk service . . . 12. Lubricate all chains ..... . 2.
  • Page 346 SECTION 9 − FIRST 50 HOURS SERVICE SHEETS 9−2...
  • Page 347 SECTION 9 − FIRST 50 HOURS SERVICE SHEETS CHECK AND ADJUST, AS REQUIRED (DEALER COPY) 1. Perform the 50 hour grease zerk service . . . 12. Lubricate all chains ..... . 2.
  • Page 348 SECTION 9 − FIRST 50 HOURS SERVICE SHEETS 9−4...
  • Page 349 SECTION 10 − INDEX SECTION 10 − INDEX Air reservoir specification 4−84 Batteries 4−77 A/C system 4−81 Battery charge warning light 4−79 Access to machine components 1−30 Battery warning 1−13 Access to the drum and to Beater pins 7−4 the concave 3−52 Before driving the combine 3−1...
  • Page 350 SECTION 10 − INDEX Combine performance check 3−15 End−Of−Season service 6−1 Compensation operation 3−27 Engine 1−2, 1−11, 4−13, 5−10, 7−13 Concave clearance 3−54 Engine − Error messages 5−19, 4−56, Concave clearance 4−16, 2−42, 4−14 mechanical adjustment 3−55 Evaporator 4−82 Concave position for harvesting maize 3−55 Extended dividers...
  • Page 351 SECTION 10 − INDEX Grain returns cross auger and Hydraulic oil specifications 4−29 elevator drive chain 4−46 Hydraulic pump drive belt 4−56 Grain sample 3−72 Hydraulic remote control valves 4−30 Grain storage and unloading 3−9 Hydrostatic control cable Grain storage/unloading 3−71 adjustment 4−30...
  • Page 352 SECTION 10 − INDEX Multi−function handle 2−15 Returns 3−70 Returns elevator 4−59 Returns system 3−69 Returns top auger drive chain 4−51 Oil and filter change 4−14, 4−27 Revolving flash light 7−16 Oil capacity 4−29, 4−31, 4−33 Rice kit for fixed straw elevator 7−2 Oil change 4−31, 4−33...
  • Page 353 SECTION 10 − INDEX Software version 2−39 Swathing rake 3−76, 7−11 Specifications 8−1 Starting the engine 3−2 Starting up the combine 1−5 Technical data 8−7 Steering axle 4−67 Third header lift cylinder 7−2 Steering column and Threaded rods 4−34 control pedals 2−5 Threshing 3−6...
  • Page 354 SECTION 10 − INDEX 10−6...
  • Page 355 All rights reserved. No entire or partial reproduction is allowed. New Holland policy is intended to improve continuously its products and reserves the right to change prices, tech- nical specifications or equipment in any moment without notice. All data in this publication are subject to production changes. Dimensions and weights are indicative. Illustrations do not necessarily represent the products in their standard configuration.
  • Page 356 LUBRICANTS TO BE USED A new line of specially formulated Ambra−NH lubricants, based on own Engineering specifications, is available from your NEW HOLLAND dealer. For this combine we recommend: ITEM Servicing Amount NEW HOLLAND NEW HOLLAND Lubricant International intervals unit...
  • Page 358 Your success - Our specialty Printed in France © 2007 CNH Global N.V.

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