Download
Share
Print this page
New Holland CSX7000 Service Manual
  1. Manuals
  2. Brands
  3. New Holland Manuals
  4. Farm Equipment
  5. CSX7000
  6. Service manual

New Holland CSX7000 Service Manual

Hide thumbs

Advertisement

Quick Links

SERVICE MANUAL
CSX7000
84210989A 24/04/2009

Advertisement

loading

Related Manuals for New Holland CSX7000

Summary of Contents for New Holland CSX7000

  • Page 1 SERVICE MANUAL CSX7000 84210989A 24/04/2009...
  • Page 2 Contents INTRODUCTION DISTRIBUTION SYSTEMS............. A PRIMARY HYDRAULIC POWER SYSTEM ..........A.10.A PNEUMATIC SYSTEM .
  • Page 3 ENVIRONMENT CONTROL Heating system ..........E.40.B ENVIRONMENT CONTROL Air-conditioning system .
  • Page 4 84210989A 24/04/2009 Find manuals at https://best-manuals.com...
  • Page 5 INTRODUCTION 84210989A 24/04/2009 Find manuals at https://best-manuals.com...

  • Page 6: Table Of Contents

    Contents INTRODUCTION Foreword ..................3 Note to the Owner .

  • Page 7: Foreword

    INTRODUCTION Foreword Technical Information This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through CD-ROM and in paper manuals. A coding system called ICE has been developed to link the technical information to other Product Support functions e.g. Warranty. Technical information is written to support the maintenance and service of the functions or systems on a customers machine.
  • Page 8 INTRODUCTION How to Use this Manual This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of a Chapter.
  • Page 9 INTRODUCTION This manual contains these Sections. The contents of each Section are explained over the following pages. Contents INTRODUCTION DISTRIBUTION SYSTEMS POWER PRODUCTION POWER TRAIN TRAVELLING BODY AND STRUCTURE TOOL POSITIONING CROP PROCESSING Section Contents SECTION A, DISTRIBUTION SYSTEMS This Section covers the main systems that interact with most of the functions of the product. It includes the central parts of the hydraulic, electrical, electronic, pneumatic, lighting and grease lubrication systems.
  • Page 10 INTRODUCTION Chapters Each Chapter is identified by a letter and number combination e.g. Primary hydraulic power system A.10.A The first letter is identical to the section letter i.e. Chapter A.10 is inside Section A, Distribution systems. CONTENTS The Chapter Contents lists all the technical data (specifications), functional data (how it works), service data (remove, install adjust, etc..) and diagnostic data (fault codes and troubleshooting) that have been written in that Chapter for that function or system on the machine.

  • Page 11: Note To The Owner

    INTRODUCTION Note to the Owner Engine repair information: The engine repair information is not contained within this Manual. For engine repair information, please refer to the respective Repair Manual for the engine type used in your vehicle. Fault Code Resolution (FCR) information: The FCR information is not contained within the paper version of the Manual.

  • Page 12: Safety Rules

    INTRODUCTION Safety rules WARNING AND DANGER SYMBOL This warning symbol points out important personal safety messages. Carefully read the following safety regulations and observe advised precautions in order to avoid potential hazards and safeguard your health and safety. In this manual the symbol is accompanied by the following key words: WARNING - Warnings concerning unsuitable repair operations that may jeopardise the safety of Repair personnel.
  • Page 13 INTRODUCTION When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable of • sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in the position used by the carrier.
  • Page 14 INTRODUCTION Start-up Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction. • Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts. • Hydraulic systems A liquid leaking from a tiny hole may be almost invisible but, at the same time, be powerful enough to penetrate •...

  • Page 15: Driveline Overview

    INTRODUCTION Driveline overview MAIN OUTPUT SHAFT Engine 16. Clean grain cross auger Rotary dust screen 17. Returns cross auger Chaff spreader drive shaft (if installed) 18. Fan variator 19. Fan Chopper intermediate drive shaft (if installed) Chopper clutch (if installed) 20.
  • Page 16 INTRODUCTION ZEIL06CS0138H0B 84210989A 24/04/2009...
  • Page 17 INTRODUCTION UNLOADING OUTPUT SHAFT Engine Engine cooling system Unloading intermediate drive shaft Grain tank bottom auger Unloading auger ZDA7490A 84210989A 24/04/2009...

  • Page 18: Basic Instructions

    INTRODUCTION Basic instructions SHIMMING For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value indicated on each shim.
  • Page 19 INTRODUCTION PROTECTING THE ELECTRONIC/ ELECTRICAL SYSTEMS DURING CHARGING OR WELD- To avoid damage to the electronic/electrical systems, always observe the following: 1. Never make or break any of the charging circuit connections, including the battery connections, when the engine is running. 2.
  • Page 20 Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the same parts that are assembled during standard production. Only NEW HOLLAND genuine spare parts can offer this guarantee. When ordering spare parts, always provide the following information: Machine model (commercial name) and serial number •...

  • Page 21: Torque

    INTRODUCTION Torque Minimum hardware tightening torques for normal assembly applications unless otherwise stated IMPORTANT: Shown below is the suggested initial torque tightening sequences for general applications, tighten in sequence from item 1 through to the last item of the hardware. df5019-1 Imperial hardware Nominal...
  • Page 22 INTRODUCTION Metric hardware Nominal CLASS 5.8 CLASS 5.8 CLASS 8.8 CLASS 8.8 CLASS 10.9 CLASS 10.9 LOCKNUT Size UNPLATED UNPLATED UNPLATED UNPLATED UNPLATED UNPLATED CL.8 w/CL8.8 BOLT 1.7 Nm 2.2 Nm 2.6 Nm 3.4 Nm 3.7 Nm 4.8 Nm 1.8 Nm 15 lb in 19 lb in 23 lb in...
  • Page 23 INTRODUCTION ZEIL06CS0135F0A 84210989A 24/04/2009...

  • Page 24: Conversion Factors

    INTRODUCTION Conversion factors Linear 1 mm 0.03937 in 1 in 25.4 mm 1 Km 0.6214 miles 1 mile 1.6093 km 3.281 ft 1 ft 0.3048 m Area 1 ha 2.471 acre 1 acre 0.4047 ha Volume 1 liter 0.0063 barrel 1 barrel 158.987 liter 1 liter...

  • Page 25: Product Identification

    INTRODUCTION Product identification EXPLANATION OF MACHINE SERIAL NUMBERS Example : n° 281660001 281660001: The first two digits identify the model within a product line: CSX7040 CSX7050 CSX7050 Laterale CSX7050 Hillside CSX7060 CSX7060 Laterale CSX7070 CSX7080 CSX7080 Laterale 28 1 660001: The third digit indicates the product line. CR-CX-CSX Combine harvesters: Combine headers: Balers:...
  • Page 26 INTRODUCTION 84210989A 24/04/2009...
  • Page 27 SERVICE MANUAL DISTRIBUTION SYSTEMS CSX7000 84210989A 24/04/2009...
  • Page 28 PRIMARY HYDRAULIC POWER SYSTEM ..........A.10.A CSX7000 PNEUMATIC SYSTEM .
  • Page 29 DISTRIBUTION SYSTEMS - A PRIMARY HYDRAULIC POWER SYSTEM - 10.A CSX7000 84210989A 24/04/2009 A.10.A / 1...
  • Page 30 Contents DISTRIBUTION SYSTEMS - A PRIMARY HYDRAULIC POWER SYSTEM - 10.A TECHNICAL DATA PRIMARY HYDRAULIC POWER SYSTEM Torque ..................3 Hydraulic pump General specification .
  • Page 31 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Torque Union nuts 55009 Ferrules The ferrule must be pre-assembled on the tube. Tighten the union nut as specified in the table below. The ferrule and screw thread are greased. Tube outer diameter mm (inch) Torque Nm (lb.ft) Minimum...
  • Page 32 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Connections Are screwed in ISO metric thread - tolerance class 6H - with a tightening torque as specified in the table below. 55012 Tube outer diameter mm (inch) Torque Nm (lb.ft) Minimum Maximum 8 (0,32) 40 (29) 45 (33)
  • Page 33 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Hydraulic pump - General specification The hydraulic system contains three hydraulic pumps ZDF0052A Main hydraulic pump (2) Type: Silence gear type Direction of rotation left-hand rotation Maximum pressure 280 bar ( 4061 psi) Maximum speed 3000 rpm Output per revolution...
  • Page 34 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schema Engine 20. Reel horizontal adjustment cylinders Pump (main hydraulics) 21. Header and straw elevator reversing valve Pump (steering circuit) 22. Screw couplers with non return valve Pump (lateral flotation) (If installed) 23.
  • Page 35 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM ZEIL06CS0168H0C 84210989A 24/04/2009 A.10.A / 7...
  • Page 36 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Engine 35. Rotary union Oil reservoir 36. Charge pump Filler cap with filter 37. Straw elevator and header engaging cylinder 26. Threshing engagement accumulator 38. Straw elevator and header engaging control valve 31. Drain hose 39.
  • Page 37 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM ZEIL09CS0153H0B 84210989A 24/04/2009 A.10.A / 9...
  • Page 38 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic symbol Engine Reservoir Hydraulic pump, direction Hydraulic pump single with variable displacement direction fixed displacement Hydraulic pump, directional Steering motor with displacement (bi-directional) Motor, single direction fixed Motor bi-directional fixed displacement displacement...
  • Page 39 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter Filter opening Shuttle valve Temperature sender Pressure sensor 84210989A 24/04/2009 A.10.A / 11...
  • Page 40 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Overview ZEIL04CS0085G0C 84210989A 24/04/2009 A.10.A / 12...
  • Page 41 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM ZEIL04CS0086G0C 84210989A 24/04/2009 A.10.A / 13...
  • Page 42 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM PRIMARY HYDRAULIC POWER SYSTEM - Component localisation NOTE: To find the location of those components, refer to PRIMARY HYDRAULIC POWER SYSTEM - Overview (A.10.A) FRONT Header Header quick-release coupler (18) (or screw couplers) ZDA6003C Lateral float cylinder (29) (If lateral float installed) RNIL08CS0002A0B...
  • Page 43 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Lateral float accumulator ( 120 bar) (30a) Lateral float accumulator ( 85 bar) (30b) ZEIL06CS0141A0B (If hydraulic reverser) Screw couplers with non return valve (22) Header and straw elevator reversing motor (23) ZDA6258B Under cab Steering valve (24) ZDA7538A...
  • Page 44 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM LEFT-HAND SIDE Cab left Load sensing valve (7) Header height control valve (8) Unloading tube control valve (13) Reel vertical adjustment valve (15) Reel horizontal adjustment valve (17) Header and straw elevator reversing motor (21) Load sensing valve (27) Lateral flotation control valve (28) Lateral float minimum pressure valve ( 60 bar) (30)
  • Page 45 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Middle Drain hose (31) ZEIL06CS0196A0B Above Threshing engaging clutch (34) Rotary union (35) ZEIL06CS0092A0C 84210989A 24/04/2009 A.10.A / 17...
  • Page 46 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM ABOVE Oil reservoir (5) Filler cap with filter (6) Breather with filter and non-return valve (33) Low pressure filter (32) ZEIL06CS0044A0C Main hydraulic pump (2) Pump (3) (Steering circuit) Pump (4) (Lateral flotation) ZEIL06CS0150A0B 84210989A 24/04/2009 A.10.A / 18...
  • Page 47 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM UNDER Above front axle Header suspension accumulator (11) Pressure sensor (12) RNIL08CS0005A0B At the back Steering cylinder(s) (25) ZDA7540A RIGHT-HAND SIDE Unloading engaging cylinder (19) ZEIL06CS0231A0B 84210989A 24/04/2009 A.10.A / 19...
  • Page 48 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Stack valve - Dynamic description If all valves are in the "0" position, then: The valves (13), (15), (17), (21) and (28), (Refer to Stack valve - Static description (A.10.A)) are closed, which means that the oil can not flow through these valves.
  • Page 49 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Operation of reversing system valve (21). In neutral position of the valve, both motor connections are connected to each other by the return system. When switching the valve to position “1" or “2", the pilot valve (42) is activated as well to connect the pressure line with the load sensing line and closes the load sensing spool.
  • Page 50 DISTRIBUTION SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Stack valve - Static description The main hydraulic system will be a open centre load sensing system that controls all high pressure functions: All header functions and unloading auger swing. The hydraulic system contains one stack valve: Main stack valve .
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Csx7040Csx7050Csx7050 lateraleCsx7050 hillsideCsx7060Csx7060 laterale ... Show all