High performance close-loop vector control (im) (292 pages)
Summary of Contents for Savch S3100E Series
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S3100E series inverter General vector control (PM) User manual User manual...
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520031128180 Vision No. V1.0 Filing time 2021-06-25 SAVCH electric provide a full range of technical support for our customers. All users could contact with the nearest SAVCH office or service center, also could contact with our headquarters directly. SAVCH Electric reserves the copyrights and all rights,...
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7 MAINTENANCE AND AMBIENT ELEMENTS ................138 7.1 Braking Resistor Selection Guide ..................140 7.2 Breaker,cable and contactor specifications list ..............143 7.3 Input/output AC reactor and DC reactor specifications ............144 7.4 Input/output filter specifications ..................145...
Provided problems occur and solution is not provided in this instruction manual, contact your SAVCHELECTRIC representative or contact with our company directly. Our professional technicians will serve for you actively. And please continue to adopt products of SAVCH, give valuable opinion and advice.
1. SAFETY INSTRUCTIONS 1.1 Notes for Operation Before wiring △ ! CAUTION Specification of applying power supply shall correspond to input voltage of the inverter. DANGER Main circuit terminals must be correct, R/L1, S/L2 and T/L3 is input terminals and it’s forbidden to use mixing with U/T1, V/T2 and W/T3.
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△ ! CAUTION Never touch heat sink or discharging resistor since temperature may be very high. Since it is easy to change running speed from low to a high speed, verify safe working range of motor and machine before running. Pay attention to relative equipments before using the brake unit.
1.2 Notes for Operation Environment Direct sunlight Corrosive gas or fluids ? Salt Salt or saline Rain, moisture Iron chips and dust Below 10 degrees Celsius Force cool Force Force Force Force Force Extreme high ambient Large impelling Extreme low temperatures temperatures (Above 40℃) Electromagnetic waves Locations of inflammable...
AIR EXCHANGE FAN INSIDE THE CABINET (CORRECT) (FALSE) (CORRECT) (FALSE) For cooling off, face shall be toward front and upper parts shall be upwards. Clearance shall meet the following specifications: SAVCH DIRECTION INSTALLATION 12cm 12cm 5 cm VENTILATION -10-+40℃ (b)SIDE...
2.3 Inverter Specifications 2.3.1 Standard Specifications 220V single phase/Three phase Series Item specification S3100E-2T□□□G 0.75 Maximum applicable motor 0.75 output power(kW) Maximum applicable motor output power(HP) Output rated capacity(kVA) 12.2 Output rated current(A) 17.0 Output frequency range 0~500Hz Overload capacity 150%-60s Max output voltage same to input voltage...
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Three phase 440V Series Item Specification S3100E -4T□□□G/P 0.75 18.5 Maximum applicable 0.75 18.5 motor output power(kW) Maximum applicable 14.7 24.7 29.4 motor output power(HP) Output rated 19.1 24.4 28.2 34.3 capacity(kVA) Output rated current(A) (3.2) (4.7) (6.5) (11.8) (15) (21.7) (28.5) (35.4) (42) (60)
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Item Specification S3100E-4T□□□G/P Maximum applicable motor output power(kW) Maximum applicable motor output power(HP) Output rated capacity(kVA) Output rated current(A) (426) (465) (520) (585) (650) (725) (820) (860) Output frequency range 0~500Hz G type:150%-60seconds Overload capacity P type:120%-60seconds Max output voltage same to input voltage Phase,voltage,Frequency Three phase·380-460V ·50/60Hz...
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2.3.2 General Specification Item Detailed information Control mode V/f control, open loop vector control, torque control range of output frequency 0~500.00Hz(V/f highest 3200.0Hz) Frequency setting 0.01 Hz resolution Output Frequency setting 0.01 Hz resolution PWM carrier frequency adjust from 0.5khz to 12khz Torque boost open loop vector control(SVC):G type:0.5Hz/150%,P type:0.5 Hz/120% Three types:line, multi-point.
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Item Detailed information arrival, frequency limitation, torque limit Ready to run, AVI1>AVI2, upper limit frequency arrival, lower limit frequency arrival (operation related), undervoltage status output, communication setting, cumulative power-on time arrival, frequency arrival output, timing arrival output, offload, reverse In operation, the zero current state, the module temperature reaches, the output current exceeds the limit, the lower limit frequency arrives (the stop is also output), the alarm output (continues to run), and the running time arrives.
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Inverter Using and the Main Circurt Wiring, the Basic Wiring Diagram Peripheral Equipment Application and Precautions Power: ●Use the power supply in the permissible specifications of the inverter model to avoid damaging the drive. Power supply No fuse circuit breaker(MCCB): ●...
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Wiring shall be checked whether correct or not. Peripheral wiring shall fulfill the following requirements. (Warning:Do not use a buzzer of control circuit to check wiring) (A)Wiring for control circuit Power supply must be isolated or far from other high voltage wirings or high current power lines, thus electromagnetic interference can be avoided.
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●Voltage drop of wiring shall be considered providing that inverter and motor are with an excessive distance.Voltage drop (V) = 3 × wiring resistance (Ω/km) × wire length (m) × current × 10-3, load wave frequency shall be modified according to wiring prepared. Distance between inverter and motor wiring Below 50M Below 100M...
Users must connect terminals as diagram shows. The following diagram is the standard wiring diagram of S3100E series AC motor driver. If only digital control panel was used, only main circuit terminal wiring applicable.
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Main Circuit Terminal Descriptions Description for S3100E Series inverter terminals Terminal symbols Function R/L1,S/L2,T/L3 Main circuit AC power supply input (For single phase input, connect R/L1 andT/L3) U/T1,V/T2,W/T3 connect to motor P(+),DB Braking resistor connecting terminal P(+),N(-) Brake unit connection terminal...
3 KEYPAD DESCRIPTION 3.1 Keyboard Description for HCA-OP-A2 / HCA-OP-B2 Digital Operator Descriptions and functions of the keyboard Locating on AC motor drive, the digital operator has two spaces:display space and operating space. Programmed mode and different operation states shall be displayed on the display space, while for the operating space, it is an interface for communication of the operators and AC motor drive.
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Display and Keyboard Functions description Running key For start operation under operation keyboard mode To stop motor in running mode by pressing this key, limited by function code 08-02; Stop / reset key To reset fault in the state of fault alarm, free from function code 08-02.
3.2 Description of Keyboard Operation 3.2.1 Parameter setting Here are three levels of menu: 1.Function code number group (first) 2.Function code labeling (second) 3.Function code value setting(third) Note:Press PRG / ESC or DATA / ENT to back to second-level menu when in the third-level. The difference between them is:DATA / ENT key stores the set parameter into control board before backing to second-level menu and shifts to the next function code automatically.
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3.2.4 Password Setting S3100E series inverters provide user password protection function. When 08-00 is set to non-zero, it is the user password, exit the function code editing state, the password protection is effective, and press PRG / ESC key again to enter the function code editing state, "-----"...
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" > "Key sequence switch to display the selected parameter, press DATA / ENT + QUICK / JOG key to switch to display the selected parameter to the left in order. 3.2.5.5 Alarms S3100E series inverter provides of alarm information. Please see the alarms and solutions of S3100E series inverter for details.
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3.2.6 Quick Debugging Start Select control mode(set 01-00) Correctly set 01- 00=0? group 01 of motor parameters Select the suitable accel and decel time (set 00-07,00-08) Select running Motor parameters command channel self-taught (set 00-00) (set 01-01) Select the suitable frequency command (set 00-01,00-02 , etc) Select the start-stop...
3.3 Preliminary Operation-not Connecting with Motor • Prior to connecting power supply with AC motor drive, check and make sure that AC power supply voltage is within input voltage range of the drive. • Connect power supply to R/L1,S/L2 and T/L3 input terminals of the AC motor drive. •...
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□ Frequency command is controlled by keyboard. Three wire operation control mode Configuration 2 (04-00=1,04-01=3,04-02=2,04-09=3) STOP REV/FWD □ Frequency command is input by analog signals. (DC 0 to +10V)+(DC 4 to 20mA) Operation command is controlled by keyboard.(00-02 is set as 1,2) +10V 0-10V 4-20mA...
4 FUNCTIONAL PARAMETERS LIST 00 Basic functions parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 1:Keyboard command (LED off) 2:Terminal command (LED on) 00-00 Command source selection 3:Communication command (LED flicker) 0:Stop memory and power failure storage Keyboard and terminal UP / ...
00 Basic functions parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Single digit:Frequency source selection 0:Main frequency source X 1:Main and auxiliary calculation results (Operation relationship is determined by ten digits) 2:Switch between the main frequency source X and the auxiliary frequency source Y...
01 Motor control parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 01-02 Motor rated power 0.1kW~1000.0kW Type setting 01-03 Motor rated frequency 0.01Hz~max frequency Type setting 01-04 Motor rated rotation speed 1rpm~65535rpm Type setting Type setting...
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02 Vector control parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Excitation adjustment proportional 02-13 0~60000 3000 gain 02-14 Excitation adjustment integral gain 0~60000 Torque adjustment proportional 02-15 0~60000 gain...
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03 V/f control parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 0:Straight line V/f 1:Multi-point V/f 2:Square 2.0 3:1.2 power V/f 4:1.4 power V/f 03-00 V/f curve setting 6:1.6 power V/f 8:1.8 power V/f 9:reserved 10:V/f complete separation mode...
03 V/f control parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 0: Frequency/voltage is reduced to V/f separation stop mode 03-17 1: The frequency is reduced after the voltage selection is reduced to 0 03-18...
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04 Input terminal parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 18:Frequency source switching 19:UP / DOWN set to cleared (Terminal, keyboard) 20:Run command switching terminal 21:Acceleration / deceleration prohibited 22:PID pause 23:PLC status reset 24:Wobble frequency pause...
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04 Input terminal parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Corresponding setting of AVI 04-12 -100.0%~+100.0% 0.0% curve 1 lower limit 04-13 AVI curve 1 upper limit 04-11~+10.00V 10.00V Corresponding setting of AVI...
04 Input terminal parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 0: High level valid 1: Low level valid Single digit:MI1 MI terminal valid mode selection 1 04-38 Tens digit:MI2 Hundreds digit :MI3 Thousands digit:MI4 Tens of thousands digit :MI5...
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05 Multi-speed, simple PLC control indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 05-18 Simple PLC stage 0 running time 0.0s(h)~6500.0s(h) 0.0s(h) Simple PLC step 0 acceleration / 05-19 0~3 deceleration time selection ...
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05 Multi-speed, simple PLC control indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Simple PLC step 11th acceleration / deceleration time 05-41 0~3 selection Simple PLC stage 12th running 05-42 0.0s(h)~6500.0s(h) 0.0s(h)
06 Output terminal parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 06-00 MO1 output function selection 0:No output 1:Inverter is running Control board relay function 06-01 selection (RA-RB-RC) 2:Fault output (stop) 06-02 Reserved...
06 Output terminal parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 06-06 DFM (P) output function selection 0:Running frequency 1:Set frequency 06-07 AFM output function selection 2:Output current 3:Output torque 4:Output power 5:Output voltage...
07 Start and stop control parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 0:Decelerate to stop 07-05 Stop mode 1: Coast to stop Starting DC braking frequency at 07-06 0.00Hz~max frequency 0.00Hz...
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08 Man-machine interface parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Bit05:Output power(kW) Bit06:Output torque(%) Bit07:MI input status Bit08:MO output status Bit09:AVI1 voltage(V) LED operation display parameter 08-03 Bit10:AVI2/ACI voltage(V) Bit11:Reserved Bit12:Count value Bit13:Length...
08 Man-machine interface parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Inverter module radiator 08-08 0.0℃~100.0℃ temperature 08-09 Reserved Software version No. 08-10 Cumulative running time 08-11 0h~65535h Units: Number of decimal places for load speed Tens place:Number of decimal places for feedback speed...
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09 Accessibility parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 09-15 Drop control 0.00Hz~10.00Hz 0.00Hz Set cumulative power-on arrival 09-16 0h~65000h time Set cumulative running arrival 09-17 0h~65000h time 0:Run command is valid when power on...
09 Accessibility parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Arbitrary arrival current 1 0.0%~300.0%( motor rated current ) 09-38 100.0% 0.0%~300.0%( motor rated current ) 09-39 Arbitrary arrival current 1 width 0.0% Arbitrary arrival current 2 0.0%~300.0%( motor rated current )
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10 PID Control parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 0:AVI1 1:AVI2/ACI 2:Reserved 3:AVI1-AVI2/ACI PID feedback source 4:PULSE setting(MI5) 10-02 5: Communication setting 6:AVI1+AVI2/ACI 7:MAX(|AVI1|, |AVI2/ACI|) 8:MIN(|AVI1|, |AVI2/ACI|) 0: Positive action PID action direction ...
10 PID Control parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Maximum deviation between two 10-24 0.00%~100.00% 1.00% PID outputs in reverse direction Single digit:Integral separation 0:Invalid 1:Valid PID integral attribute ...
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11 Fault and protection parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 0:No fault 1:Short circuit protection (sc) 2:Overcurrent during acceleration (oc1) 3:Overcurrent during deceleration (oc2) 4:Overcurrent at constant speed (oc3) 5:Overvoltage during acceleration (ou1) 6:Overvoltage during deceleration (ou2) 7:Overvoltage at constant speed (ou3)
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11 Fault and protection parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Power-on time at the third - - 11-23 (latest) fault Running time at the third (latest) - - 11-24 failure Frequency at second failure...
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11 Fault and protection parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Single digit:Reserved Tens digital:Reserved hundreds digital:Power-on time arrival(same as 11-47 digits) thousands digital:Lost load 0:Coast to stop Fault protection action selection 3 ...
12 Serial communication parameters indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting Local address 12-00 1~247,0 is broadcast address Single digit:modbus 0:300bps 1:600bps 2:1200bps 3:2400bps Baud rate 12-01 4:4800bps 0005 5:9600bps 6:19200bps...
16 Parameter management indicates that the parameters can be set during operation Parame Factory Parameter function Setting range setting 0:Parameters can be read and written 16-04 Parameter modification properties 1:The parameter is read-only 17 Torque control parameters indicates that the parameters can be set during operation Parame Factory Parameter function...
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22 Control optimization parameters indicates that the parameters can be set during operation 220V:200V 22-06 Undervoltage level DC200V-DC420V 380V:350V Reserved 22-07 Reserved 22-08 220V:400V 22-09 Overvoltage level DC200V-DC820V 380V:820V 99 Monitoring parameters indicates that the parameters can be set during operation Parame Parameter function Setting range...
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99 Monitoring parameters indicates that the parameters can be set during operation Parame Parameter function Setting range Reserved 99-23 Line speed 99-24 1m/Min Current power-on time 99-25 1Min Current running time 99-26 0.1Min PULSE input pulse frequency 99-27 Communication setting value 99-28 0.01% Reserved...
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5 DESCRIPTION OF FUNCTIONAL PARAMETERS This chapter will give a detailed description of all functional parameters. It is divided into various parameter groups according to the attributes of the parameters; making parameter setting easier. In most applications, users can complete the settings before operation according to the related parameter settings in the parameter group. The parameter groups are as follows Parameter Function...
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"Stop memory" means that after the inverter is stopped, the digital set frequency is retained as the set frequency at the last stop time, and the frequency correction by the keyboard ▲, ▼ keys or terminals UP and DOWN remains valid. "Stop no memory"...
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7: Simple PLC When the frequency source is a simple PLC, the operating frequency source of the inverter can be switched between 1 to 16 arbitrary frequency commands. The holding time of 1 to 16 frequency commands and the respective acceleration and deceleration time can also be set by the user. 05 group related instructions. 8: Panel potentiometer The main frequency source is given by the rotation of the potentiometer on the panel.
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The deceleration time refers to the time required for the inverter to decelerate to the zero frequency from the base frequency of acceleration and deceleration (determined from 00-23), see t2 in Figure 5-1 Output frequency Acceleration/ deceleration base frequency Set frequency Time Actual acceleration time Actual deceleration time...
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Inverter temperature rise → High Leakage current Small → Large External radiation interference Small → Large The factory setting of carrier frequency is different according to different power models. The user can modify it as needed, but it should be noted that if the carrier frequency is set higher than the factory value, it will cause the temperature rise of the inverter radiator to increase.
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When the auxiliary frequency source is given as a superposition (that is, the frequency source is selected as X+Y, X to X+Y switching or Y to X+Y switching), please note: (1) When the auxiliary frequency source selects the digital setting, the given frequency (00-06) of the keyboard does not work, and the frequency can be adjusted by the ▲...
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When the multi-function input terminal function 18 (frequency source switching) is valid, the auxiliary frequency Y is used as the target frequency. 3: Switch between main frequency source X and main and auxiliary calculation results When multi-function input terminal function 18 (frequency switching) is invalid, main frequency X is used as the target frequency. When the multi-function input terminal function 18 (frequency switching) is valid, the main and auxiliary calculation results are used as the target frequency.
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When the upper limit frequency is set by analog or PULSE, 00-21 is used as the offset value of the set value, and the offset frequency is superimposed on the set upper limit frequency value of 00-20 as the final set value of the upper limit frequency.
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01 Motor Control Parameters 01-00 The first motor control mode Factory setting Speed sensorless vector control (SVC) Setting range Vf control 0: Speed sensorless vector control Refers to open-loop vector control, which is suitable for the usual high-performance control occasions. One inverter can only drive one motor.
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01-02 Motor rated power Factory setting Type setting Setting range 0.1kW~1000.0kW 01-03 Motor rated frequency Factory setting Type setting Setting range 0.01Hz~ max frequency 01-04 Motor rated rotation speed Factory setting Type setting Setting range 1rpm~65535rpm 01-05 Motor rated voltage Factory setting Type setting Setting range...
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02 Vector Control Parameters 02 Group parameters are only valid for vector control, not for V/f control. 02-00 Speed loop proportional gain 1 Factory setting Setting range 1~100 02-01 Speed loop integration time 1 0.50s Factory setting Setting range 0.01s~10.00s 02-02 5.00Hz...
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02-06 Vector control slip gain 100% Factory setting Setting range 50%~200% For speed sensorless vector control, this parameter is used to adjust the speed stability accuracy of the motor: when the motor is loaded with a low speed, increase this parameter, and vice versa. 02-07 150.0% Digital setting of torque upper limit in speed control mode...
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02-15 Torque adjustment proportional gain Factory setting Setting range 0~60000 02-16 Torque adjustment integral gain Factory setting Setting range 0~60000 The vector control PI adjusts the parameter. This parameter is automatically obtained after the asynchronous motor completes self-learning, and generally does not need to be modified. 02-18 ...
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02-25 Initial position angle detection of synchronous motor Factory setting Check every run Setting range Not check Power-on first run detection The initial position angle detection is generally used for SVC. Its advantage is that it will not reverse when starting, but the disadvantage is that there is a certain noise.
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03-01 Torque boost Type setting Factory setting 0.0%:( auto-torque boost) Setting range 0.1%~30.0% 03-02 50.00Hz Cut-off frequency of torque boost Factory setting Setting range 0.00Hz~max frequency Torque boosting can improve the low-frequency torque characteristics of V/f and do boost compensation for the output voltage.
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Voltage % V1-V3: Voltage percentage of the 1st-3rd segment of multi-point V/f Vb: Rated voltage of motor f1-f3: Frequency percentage of the 1st-3rd segment of multi-point V/f fb: Rated running frequency of motor Frequency % Figure 5-4 Schematic diagram of multi-point V/f curve setting. 03-09 V/f slip compensation gain ...
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03-14 Voltage digital setting of V/f detached Factory setting Setting range 0V~Motor rated voltage V/f detach separation is generally used in applications such as induction heating, inverter power supply and torque motor control. If V/f separated control is selected, the output voltage can be set by parameter 03-14, or set communication can be given by analog quantity, multi-step speed command, PLC, PID or communication.
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04 Input Terminal Parameters MI1 terminal function selection 04-00 Factory setting MI2 terminal function selection 04-01 Factory setting MI3 terminal function selection 04-02 Factory setting MI4 terminal function selection 04-03 Factory setting 04-04 MI5 Terminal function selection(high-speed pulse optional) Factory setting Reserved 04-05 Factory setting...
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Setting Function Description value acceleration and deceleration time are selected. See Table 2 for Acceleration / deceleration time details. selection terminal 2 According to the setting of the frequency source selection parameter (00-17), when switching between two frequency Frequency source switching sources is set as the frequency source, the terminal is used to switch between the two frequency sources.
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Setting Function Description value During keyboard control, this terminal can be used to stop the inverter, which is equivalent to the function of the STOP key on External stop terminal 1 the keyboard. Control command switching This function is used to switch between terminal control and terminal 2 communication control.
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Attached Table 1 Multi-step speed command function description Four multi-speed command terminals can be combined into 16 states, and these 16 states correspond to 16 command setting values. As shown in Table 1: Corresponding Command setting parameters Multi-step speed command 0 05-00 Multi-step speed command 1 05-01...
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04-09 Terminal command mode Factory setting Two-wire 1 Two-wire 2 Setting range Three-wire 1 Three-wire 2 This parameter defines four different ways to control the operation of the inverter through the external terminal Terminal. 0: Two-wire mode 1: This mode is the most commonly used two-wire mode. Terminal Reverse running is determined by TerminalMIx and MIy.
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2: Three-wire control mode1: This mode MIn is the enable terminal, the direction is controlled by MIx and MIy respectively. The terminal terminal function settings are as follows: Terminal Setting value Description Forward running(FWD) Reverse running(REV) Three-wire running control When you need to run, you must first close the MIn terminal, and realize the forward or reverse control of the motor by the rising edge of the pulse of MIx or MIy.
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04-10 Terminal UP/DOWN change rate 1.00Hz/s Factory setting Setting range 0.01Hz/s~65.535Hz/s Used to set the terminal UP/DOWN to adjust the set frequency, the speed of frequency change, that is the amount of frequency change per second. When 00-25 (frequency decimal point) is 2, the value range is 0.001Hz/s~65.535Hz/s. When 00-25 (frequency decimal point) is 1, the value range is 0.01Hz/s~655.35Hz/s.
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04-17 Corresponding setting of AVI curve 2 lower limit Factory setting 0.0% Setting range -100.0%~+100.0% 04-18 AVI curve 2 uppper limit Factory setting 10.00V Setting range 04-16~+10.00V 04-19 Corresponding setting of AVI curve 2 upper limit Factory setting 100.0% Setting range -100.0%~+100.0%...
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04-34 AVI is less than the minimum input setting selection Factory setting Single digit AVI1 is less than the minimum input setting selection Corresponding analog lower limit Setting range 0.0% AVI2/ACI is less than the minimum input setting selection, same as Tens digital above This parameter is used to select the analog value when the analog input voltage is less than the set "minimum...
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05 Multi-Speed, Simple PLC Control The S3100E's multi-speed command is more abundant than the normal multi-speed. In addition to the multi-speed function, it can also be used as a voltage source for V/f separation and a given source of process PID. For this reason, the dimension of the multi-speed command is a relative value.
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05-19 Running direction 05-21 05-14 05-02 05-00 05-15 Time 05-01 05-18 05-20 05-23 MO1 or relay or DFM (M) output 250ms pulse Figure 5-11 Schematic diagram of simple PLC When used as a frequency source, the PLC has three operating modes, but not as a V/f voltage source. among them: 0: Stop at the end of a single run: The inverter will automatically stop after completing a single cycle.
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05-19 Simple PLC step 0 acceleration / deceleration time selection Factory setting Setting range 0~3 05-20 Simple PLC stage 1 running time Factory setting 0.0s(h) Setting range 0.0s(h)~6500.0s(h) 05-21 Simple PLC step 1 acceleration / deceleration time selection Factory setting Setting range 0~3...
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05-38 Simple PLC stage 10 running time Factory setting 0.0s(h) Setting range 0.0s(h)~6500.0s(h) 05-39 Simple PLC step 10 acceleration / deceleration time selection Factory setting Setting range 0~3 05-40 Simple PLC stage 11 running time Factory setting 0.0s(h) Setting range 0.0s(h)~6500.0s(h)
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06 Output Terminal Parameters S3100E series inverters are equipped with a multi-function analog output terminal Terminal, a multi-function digital output terminal Terminal, a multi-function relay output terminal Terminal, a DFM terminal Terminal (can be used as high-speed pulse output terminal Terminal, also can be used as an open collector switch output).
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Setting Function Description value In the speed control mode of the frequency converter, when the output torque reaches the torque limit value, the frequency Torque limited converter is in the stall protection state and outputs an ON signal at the same time. When the power supply of the main circuit and the control circuit of the inverter has stabilized, and the inverter has not detected any Ready for run...
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Setting Function Description value Reserved Reserved When the inverter's current running time exceeds the time set in Current running time reached 09-53, it outputs an ON signal. DFM terminal output mode selection 06-05 Factory setting Pulse output(DFM(P)) Setting range Switch output(DFM(M)) The DFM terminal is a programmable multiplex terminal, which can be used as a high-speed pulse output terminal (DFM(P)) or an open collector switching output terminal (DFM(M)).
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06-09 DFM (P) output maximum frequency Factory setting 50.00kHz Setting range 0.01kHz~100.00kHz When the DFM terminal is selected as the pulse output, this parameter is used to select the maximum frequency value of the output pulse. 06-10 AFM zero offset coefficient Factory setting 0.0% Setting range...
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Used to establish the magnetic field before the motor runs. For the pre-excitation current and time, please refer to the description of parameters 07-03 and 07-04. If the pre-excitation time is set to 0, the inverter cancels the pre-excitation process and starts from the startup frequency.
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DC braking time at stop 0.0s 07-09 Factory setting Setting range 0.0s~ 100.0s Starting frequency of DC braking at stop: When the running frequency is reduced to this frequency during deceleration to stop, the DC braking process starts. Waiting time for DC braking at stop: After the running frequency is reduced to the initial frequency of DC braking at stop, the inverter will stop output for a period of time before starting the DC braking process.
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The output frequency increases or decreases according to the S curve. The S curve is used in places that require gentle start or stop, such as elevators and conveyor belts. Parameters 07-12 and 07-13 respectively define the time proportion of the start and end segments of the S curve acceleration and deceleration 2: S curve acceleration and deceleration B In this S curve acceleration/deceleration B, the rated frequency of the motor is always the inflection point of the S curve.
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Rotation speed tracking mode 07-14 Factory setting Start from stop frequency Setting range Start from zero speed Start from maximum frequency In order to complete the speed tracking process in the shortest time, choose the method of inverter tracking: 0: Track down from the frequency of power failure, this method is usually selected. 1: Start tracking from 0 frequency and use when the power is off for a long time before restarting.
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08-02 STOP/RESET key funciton Factory setting Only in the keyboard operation mode, the STOP/RESET key stop function is effective Setting range In any operation mode, the STOP/RESET key stop function is effective 08-03 LED operation display parameter 1 Factory setting 0000~FFFF Bit00...
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Bit11 PULSE Input pulse freuency(Hz) Bit12 Communication setting value Bit13 Reserved Bit14 Main frequency X display (Hz) Bit15 Auxiliary frequency Y display (Hz) If the above parameters need to be displayed during operation, set the corresponding position to 1, set the binary number to hexadecimal and set it to 08-04.
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08-08 Inverter module radiator temperature Factory setting Setting range 0.0℃~100.0℃ Displays the temperature of the inverter module IGBT. Different types of inverter modules have different IGBT over-temperature protection values. 08-09 Reserved Factory setting 08-10 Software version No. Factory setting 08-11 Cumulative running time Factory setting Setting range...
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09 Accessibility Parameters 09-00 5.00Hz Jog running frequency Factory setting Setting range 0.00Hz~Max frequency 09-01 20.0s Jog acceleration time Factory setting Setting range 0.0s~6500.0s 09-02 20.0s Jog deceleration time Factory setting Setting range 0.0s~6500.0s Define the given frequency and acceleration/deceleration time of the inverter when jogging. During jog operation, the start mode is fixed to the direct start mode (07-00=0), and the stop mode is fixed to the deceleration stop (07-05=0).
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Output frequency Jump frequency amplitude Jump frequency 2 Jump frequency amplitude Jump frequency amplitude Jump frequency 1 Jump frequency amplitude Time Figure 5-15 Schematic diagram of jumping frequency 09-12 Forward and reverse dead time 0.0s Factory setting Setting range 0.00s~3000.0s Set the transition time at the output 0Hz during the inverter forward and reverse transition, as shown in Figure 5-16:...
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The droop control means that as the load increases, the output frequency of the inverter decreases, so that when multiple motors drag the same load, the output frequency of the motor in the load decreases more, which can reduce the load of the motor and realize the The load is even. 09-16 ...
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Output frequency Hz FDT hysteresis FDT Level =09-19x09-20 Time Frequency arrival detection signal MO1,RELAY,DFM(M) Time Figure 5-17 Schematic diagram of FDT level 09-21 Frequency reach detection width 0.0% Factory setting Setting range 0.00~100%(Max frequency ) When the running frequency of the inverter is within a certain range of the target frequency, the multi-function output terminal (function 4) of the inverter outputs an ON signal.
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Output frequency Hz Jump frequency amplitude Jump frequency 2 Jump frequency amplitude Jump frequency amplitude Jump frequency 1 Jump frequency amplitude Time Figure 5-19 Effective schematic diagram of jump frequency during acceleration and deceleration Switching frequency point between acceleration time 1 and 09-25 0.00Hz ...
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When the terminal jog priority is effective, if the terminal jog command appears during the operation, the inverter will switch to the terminal jog running state. 09-28 50.00Hz Frequency detection value(FDT2) Factory setting Setting range 0.00Hz~Max frequency 09-29 5.0% Frequency detection hysteresis(FDT2) ...
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Output current Zero current detection level Time 09-34 Zero current detection signal Time Zero current detection delay time 09-35 Figure 5-22 Schematic diagram of zero current detection 09-36 Output current limit 200.0% Factory setting 0.0%(No detection) Setting range 0.1%~300.0%(motor rated current) 09-37 Output overcurrent detection delay time 0.00s...
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09-41 Arbitrary arrival current 2 width 0.0% Factory setting Setting range 0.0%~300.0%(motor rated current) When the inverter output current is within any positive or negative detection width of the current, the inverter multi-function output terminal Terminal (function 28/29) outputs ON signal. S3100E provides two sets of arbitrary current arrival and detection width parameters.
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09-47 Module temperature reached 75℃ Factory setting Setting range 0℃~100℃ When the temperature of the inverter radiator reaches this temperature, the multi-function output terminal (function 35) of the inverter outputs an ON signal. 09-48 Cooling fan control Factory setting Fans run during operation Setting range The fan keeps running...
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10 PID Control Parameters PID control is a common method of process control. By performing proportional, integral, and differential operations on the difference between the controlled variable feedback signal and the target signal, and by adjusting the output frequency of the inverter, a closed-loop system is formed to stabilize the controlled variable at Target value.
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PID action direction 10-03 Factory setting Positive action Setting range Reaction Positive effect: When the PID feedback signal is less than the given amount, the output frequency of the inverter rises. Such as tension control in winding. Reverse effect: When the PID feedback signal is less than the given amount, the output frequency of the inverter decreases.
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PID deviation limit 0.0% 10-09 Factory setting Setting range 0. 0%~100.0% When the deviation between the PID given amount and the feedback amount is less than 10-09, the PID stops adjusting. In this way, the output frequency is stable when the deviation between the reference and feedback is small, which is very effective for some closed-loop control occasions.
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PID parameter switching deviation 2 80.0% 10-20 Factory setting Setting range 10-19~100.0% In some applications, a group of PID parameters cannot meet the requirements of the entire operation process, and different PID parameters need to be used in different situations. This group of parameters is used to switch between two groups of PID parameters.
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This function is used to limit the difference between two beats (2ms/beat) of PID output, so as to restrain the PID output from changing too fast, and make the operation of the inverter tend to be stable. Maximum deviation between two PID outputs in forward 1.00% ...
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11 Fault and Protection Parameters Motor overload protection selection 11-00 Factory setting Disabled Setting range Enabled Motor overload protection gain 11-01 Factory setting Setting range 0.20~10.00 0: No protection, no motor overload protection feature (use with caution), at this time, the inverter has no overload protection for the load motor.
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Fault automatic reset interval time 1.0s 11-11 Factory setting Setting range 0.1s~100.0s Waiting time from inverter fault alarm to automatic fault reset. Input phase loss protection selection 11-12 Factory setting Disabled Setting range Enabled Choose whether to protect the input phase loss. S3100E frequency converter 7.5kW, G type and above power, only have input phase loss protection function, 7.5kW, P type power and below power, no matter 11-12 is set to 0 or 1, there is no input phase loss protection function.
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11-24 Running time at the third failure Current running time at the time of the latest failure 11-27 Frequency at second failure 11-28 Current at second fault 11-29 Bus voltage at the second fault 11-30 Input terminal status at the second fault The same to 11-17~11-24 11-31 Output terminal status at the second fault...
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Fault protection action selection 3 11-49 Factory setting Single digit Reserved Tens digital Reserved hundreds digital Power-on time arrival (EIND) (same as 11-47 digits) thousands Lost load(oLL) digital Setting Coast to stop range Stop according to the stop mode Decelerate to 7% of the rated frequency of the motor and continue to run.
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Instantaneous power failure action pause judgment 11-60 Factory setting voltage Setting range 80~100% 11-61 0.5s Judgment time of instantaneous power failure voltage rise Factory setting Setting range 0.0s~100.0s 11-62 Judgment voltage of instantaneous power failure Factory setting Setting range 60%~100%(Standard bus Voltage) Refers to the moment when there is a power failure or the voltage drops suddenly, the inverter reduces the output...
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11-63 Lost load protection options Factory setting Invalid Setting range Valid 11-64 Lost load detection level 10.0% Factory setting Setting range 0.0~100.0% 11-65 Lost load detection time 1.0s Factory setting Setting range 0.0s~60.0s If the off-load protection function is effective, when the inverter output current is less than the off-load detection level 11-64, and the duration is greater than the off-load detection time 11-65, the inverter output frequency is automatically reduced to 7% of the rated frequency.
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It is used to determine the output unit of the current value when the communication reads the output current. Modbus protocol S3100E series inverters provide RS485 communication interface and support Modbus communication protocol. Users can realize centralized control through PC or PLC, set inverter running command, operating frequency, modify or read function code parameters, monitor inverter working status and fault information, etc.
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Communication Frames Structure: The Modbus protocol communication data format of S3100E series inverters uses RTU mode, and new frames always start with a silent transmission time of at least 3.5 bytes. On a network that calculates the transmission rate in baud rate, the transmission time of 3.5 bytes can be easily grasped.
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Command code: 03H, read N words (Word can read up to 12 words) For example: the start address 0002 of the inverter with slave address 01 is continuously reading two consecutive values. RTU host command information RTU slave response information Start address upper bit Byte number Start address lower bit...
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while(data_length--) crc_value^=*data_value++; for(i=0;i<8;i++) if(crc_value&0x0001) crc_value=(crc_value>>1)^0xa001; else crc_value=crc_value>>1; return(crc_value); Definition of communication data address It is the definition of communication data address, which is used to control inverter operation, obtain the state information and relative function parameters. (1)Using method of function code parameter address Using numbers of function code as parameters to correspond to the register address, which has to be converted to hexadecimal system.
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Function Address Description of data meaning description definition characteristic address Note: communication setting value is the percentage of relative value,10000 corresponds to 100.00%, and - 10000 corresponds to - 100.00%. For frequency dimension data, the percentage is the percentage of relative maximum frequency (00-03); for torque dimension data, the percentage is 02-07 (torque upper limit digital setting).
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Function Address Description of data meaning description definition characteristic hexadecimal system and not fault character. Description: Data read from 5000H compares with the actual fault as shown in the table below. Inverter fault addresss DescriptionInverter fault information description 0000:No fault 0001:Short-circuit protection 0002:Acceleration over current 0003:Deceleration over current...
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Communication error message response: When a communication frame is detected as an error, the slave responds with a one-byte error code that defines the cause of the error. After the main device application receives an error code response, the typical process is to resend the message or make a command change for the corresponding error.
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Use this parameter to determine the reference amount of wobble. 0: Relative to the center frequency (00-17 frequency source). The wobble amplitude changes with the change of the center frequency (set frequency), and the wobble amplitude is not fixed. 1: Relative maximum frequency (00-03). The wobble is fixed. Wobble amplitude 0.0% ...
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In application, the corresponding multi-function input terminal function needs to be set to "length count input" (function 27). When the pulse frequency is high, the MI5 port must be used. 1000 13-08 Set count value Factory setting Setting range 1~65535 1000 ...
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Torque setting source selection in torque control mode 17-01 Factory setting Digital setting(17-03) AVI1 AVI2/ACI Reserved Setting range PULSE Communication setting MIN(AVI1, AVI2/ACI ) MAX(AVI1, AVI2/ACI ) 1-7 option full scale, corresponding to 17-03 digital setting Torque digital setting in torque control mode ...
22 Control Optimization Parameters 22-00 DPWM switching upper limit frequency 8.00Hz Factory setting Setting range 0.00Hz~Maximum operating frequency Only valid for V/f control.When the V/f is running, the wave transmission mode is lower than this value for the 7-segment continuous modulation mode, and the opposite is the 5-segment intermittent modulation mode. In the 7-segment continuous modulation, the switching loss of the inverter is large, but the current ripple is small;...
220V:200V 22-06 Undervoltage level Factory setting 380V:350V Setting range DC200V-DC420V It is used to set the voltage value of the undervoltage fault UV of the inverter. 100.0% of the inverters with different voltage levels correspond to different voltage points, respectively: Single-phase 220V or three-phase 220V: DC200V Three-phase 380V: DC350V 22-07...
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Parameter Name Unit 99-22 AVI2/ACI voltage before calibration 0.001V 99-23 Reserved 99-24 Line speed 1m/Min 99-25 Current power-on time 1Min 99-26 Current running time 0.1Min 99-27 PULSE Input pulse frequency 99-28 Communication setting value 0.01% 99-29 Reserved 99-30 Main frequency X display 0.01Hz 99-31 Auxiliary frequency Y display...
6 TROUBLE SHOOTING AC motor drive is provided with functions of warning and protection such as over voltage, low voltage and over current. Once fault occurs, protection function shall act, AC motor drive output stop, fault contactor act and also free running of motor shall stop.
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Display Description Possible reason corrective-measures 1. Install input reactor. 1. Abnormal changes in input voltage. Overvoltage at 2. Plus suitable energy constant speed 2. The load inertia is large. consumption brake components. 1. The input power supply voltage is low. 1.
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Display Description Possible reason corrective-measures 1. Check the connector and 1. Poor contact of the control board reinsert the cable. connector. 2. Search for factory 2. The auxiliary power supply is maintenance. Current detection damaged. circuit fault 3. Search for factory 3.
6.2 General troubleshooting method Abnormal Check points Processing content phenomen Whether the power supply is input; Turn off the power first and then send it again; Has the power supply voltage been sent to R/L1, S/L2, and T/L3? Confirm the power voltage level; Whether the terminal screw is tight.
7 MAINTENANCE AND AMBIENT ELEMENTS For safety and normal operation, the inverter shall be provided with daily as well as periodical maintenance. Diagram below shows items that must be checked. Check shall only performed 10 minutes after charging LEDs of the inverter go off, to prevent injury to operators caused by residual power of inverter condenser.
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Inspection Corrective Inspection Assessment period Inspection content Inspection method measures to item base fault Daily Annual Check abnormal View inspection and Replace ○ vibration or noise auditory inspection cooling fan Cooling fan All OK Check no dust or ○ View inspection Remove chipping stacked Check no dust or...
7.1 Braking Resistor Selection Guide The choice of braking resistor needs to be determined according to the power generated by the motor in the actual application system and has the relationship with the inertia of the system, the deceleration time, the energy that the bit can load, etc., and needs the customer to choose according to the actual situation.
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Braking Resistor List Applicable Full load Braking unit Braking motor Volt output Applied resistor Quantity torque resista torque specification 10%ED% Quantity (Nm) RXHG-80W-400R-J 150Ω 2.22 × (80W 400Ω) RXHG-80W-200R-J 80Ω 0.75 4.15 × (80W 200Ω) RXHG-300W-100R- 55Ω 8.31 × J(300W 100Ω) RXHG-300W-70R-J 35Ω...
7.4 Input/output filter specifications Input filter specifications Output filter specifications Model (recommended) (recommended) S3100E-2T0.4G NF241B6/01 S3100E-2T0.75G NF241B6/01 The single phase filter is regardless of input and output S3100E-2T1.5G NF241B10/01 S3100E-2T2.2G NF241B10/01 S3100E-2T4.0G NFI-020 NFO-020 S3100E-2T5.5G NFI-036 NFO-036 S3100E-2T7.5G NFI-050 NFO-050 S3100E-4T0.75G/1.5P NFI-005 NFO-005...
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