Matrix A30 Service Manual
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Matrix A30 Service Manual

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2021-5-7

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Summary of Contents for Matrix A30

  • Page 1 2021-5-7...

  • Page 3: Table Of Contents

    Contents CHAPTER 1: SERIAL NUMBER LOCA TION ......................5 CHAPTER 2: CONSOLE BROWSE ..........................8 CHAPTER3:TROUBLESHOOTING Electrical Diagram ..............................9 MCB Connections .............................. 12 3.3 Trouble Shooting ............................... 14 3.3.1 Console Does Not Light Up ........................ 14 3.3.2 No Console Response ........................15 3.3.3 System Will Not Boot.
  • Page 4 4 .10 Front Cover Replacement..........................33 4.11 Side Cover Replacement..........................34 4.12 MCB& Resistance Motor Replacement....................... 35 4.13 Elevation Motor Replacement........................36 4.14 Drive Axle Replacement ........................... 37 4.15 Generator Replacement........................41...

  • Page 17: No Resistance Or Incorrect Resistance

    CHAPTER 3: Troubleshootin TROUBLESHOOTING - No RESISTANCE OR INCORRECT RESISTANCE 3.3.6 1. General information: For A30, please see the"Resistance" troubleshooting guide (NB-2105004). Symptom Possible Cause Test Procedure Repair Tension cable is not Verify that the tension connected to the brake or cable is connected to the Reattach cable.
  • Page 18 CHAPTER 3: Troubleshootin Solut ion For A30 See the"Resistance" troubleshooting guide (NB-2105004).
  • Page 19 2. Check the connection wire between quick key pad and console. Be sure use wrong connection wire A30/A50 (Fig1: Handle bar connection wire & Fig2: handlebar to console connection wire) E30/E50 (Fig3 :Handle bar to console connection wire) A30/A50 C\JBSM-3Y Figl...

  • Page 20: Heart Rate Function Issues

    CHAPTER 3: Troubleshootin TROUBLESHOOTING-Heart Rate Fynctjon issues 3.3.7 Symptom: Heart Rate Function Does Not Work or is Reading Incorrectly Solution: The heart rate grips are not connected properly or are defective. With a multi-meter set for DC voltage, place one terminal on each of the HR grip plates.

  • Page 21: Pedals S Lipping

    CHAPTER 3: Troubleshootin TROUBLESHOOTING- Pedals Sljppjng/Belt Replacement 3.3.8 Symptom: Pedals Slipping or Belt Replacement Reason: The belt tension is not high enough; The one way bearing is damaged. Solution: Remove the shrouds and check the belt tension. Tighten the drive belt tension if needed by moving spring tension clip to another...

  • Page 22: Knocking And Creaking Noise

    CHAPTER 3: Troubleshootin TROUBLESHOOTING- Knockjng or Creakjng Nojse 3.3.9 Symptom: Knocking or Creaking Noise Solution: a. Hardware not tight or missing. -Inspect the unit and check for any loose hardware. Pay special attention to areas where arms meet. Tighten hardware where found. b.

  • Page 23: Handlebar Keypad Failure

    If handlebar keypad is both good, next step is to judge if the handlebar cable works normally, replace the part to try to solve it. Piel Pic2 Pic3 Note: A30/A50 Quick-key connection wire or see Page 20 Fig3 E30/E50 Quick-key connection wire. 15±5 D6inc A\./M 2464 24A\./G D5RE S5Inc+ S5RE+ ���...

  • Page 24: Console Replacement

    CHAPTER Part Re lacement Guide CONSOLE REPLACEMENT 1) Remove the 4 screws holding the console back cover to the frame (Figure A). 2) Remove the 4 screws holding the Console to the frame (Figure B). 3) Disconnect all connections from the console and remove the console from console mast. (Figure C) FIGURE A FIGURE B FIGURE C...

  • Page 25: Heart Rate Grip Replacement

    CHAPTER Part Re lacement Guide HEART RATE QRIP REPLACEMENT 1. Remove 3 screws from the heart rate grip. 2. Separate the covers and disconnect all wires.

  • Page 26: Upper Handlebar Replacement

    CHAPTER Part Re lacement Guide UPPER HANDLEBAR REPLACEMENT Lift up on the cap by handlebar pivot joint Figure A) Figure A Loosen the two sets screws, then you can pull the handle bar out of pivot joint.( Figure B) Figure B...

  • Page 27: Lower Handlebar Replacement

    CHAPTER Part Re lacement Guide LOWER HANDLEBAR REPLACEMENT Remove bolt from the pivot joint which is marked "1 ", and remove the cap marked "2" (Figure A) Figure A Remove cap, bolt and screws to take off the Lower handlebar (Figure B) Figure B...

  • Page 28: Link Arm Replacement

    CHAPTER Part Re lacement Guide UNK ARM §ET REPLACEMENT 1. Remove the following-lower handlebar (see section 4.4). 2. Remove the bolt shown in Fig A, remove the link arm. Link Arm...

  • Page 29: Console Mast Covers Replacement

    CHAPTER Part Re lacement Guide CONSOLE MAST COVERS REPLACEMENT Remove the 4 screws which fix the front cover. 2 in front and 2 in rear.(Figure A&B) Figure B 2. Remove the 2 screws of the two side of rear cover to remove it ( Figure C) After removing the side cover you will see the console mast.

  • Page 30: Console Mast Replacement

    CHAPTER Part Re lacement Guide CONSOLE MAST REPLACEMENT Remove the following: --console (section 4.1) --console mast covers (section 4.6) Remove the 4 bolts in front and rear. (Figure A&B) Figure A Figure B Pull off the console mast , guide the console wires to protect from damage. (Figure D) Figure C...

  • Page 31: Pedal Arm Replacement

    CHAPTER Part Re lacement Guide PEDAL ARM REPLACEMENT Remove the link arm (see section4.5) Remove the plastic cover (Figure A), then remove the pedal arm bolt (Figure B). Figure Figure B Remove the bolt which fix the pedal arm and connected tube.(Figure C&D) Then remove the pedal arm.

  • Page 32: Crank Arm Replacement

    CHAPTER Part Re lacement Guide CRANK REPLACEMENT Remove the pedal arm(see section4.8) 2. After remove the pedal arm, you can see the crank. Remove the nut and screws to remove the plastic cover of the crank. (Figure A) 3. After remove the cover, remove the crank arm bolt to remove the crank, a two jaw puller might be needed. (Figure B) Figure A Figure B...

  • Page 33: Front Cover Replacement

    CHAPTER Part Re lacement Guide F RONT coyER REPLACEMENT 4 . 1 0 Remove the console mast covers( section4.6). Remove the two screws to take off the front cover. (Figure A) Reverse steps to replace front cover. Figure A...

  • Page 34: Side Cover Replacement

    CHAPTER Part Re lacement Guide § I PE coyER REPLACEMENT 4 . 1 1 Remove the following: --console mast covers (see section4.6) --F rant cover ( see section4 .10) --crank arms (see section4.9) Remove the 9 screws which fix the side cover. Remove the 2 screws as Fig B.

  • Page 35: Mcb& Resistance Motor Replacement

    CHAPTER Part Re lacement Guide 4.12 MCB and Resistance Motor Replacement A30 Frames: If replacing the resistance motor, follow the Resistance System Exam and Tune-up instructions in the"Resistance" troubleshooting guide (NB-2105004). Remove the following: --console (section4.1) --console mast covers (section4.6) Remove the 2 screws to replace MCB.

  • Page 36: Elevation Motor Replacement

    CHAPTER Part Re lacement Guide ELEVATION MOTOR REPLACEMENT 4.13 Remove the following: --console (section4.1) --console mast covers (section4.6) Remove 4 bolts, except H38, the torque of other bolts should be 500kgf.cm, FigA&B &C. Figure A & B & C Reverse steps to install elevation motor.

  • Page 37: 4.14 Drive Axle Replacement

    (Figure C & D). FIGURE C FIGURED 7. The drive axle should have come with an iron plate installed (Figure E). Assemble the Matrix tool as shown in Figure F. Kits number: 1000368807 FIGURE E FIGURE F...
  • Page 38 CHAPTER Part Re lacement Guide 4.14 Drive axle replacement Slide the drive axle assembly into the frame from the right side. Install the bearing cap portion of the tool into the left side of the frame (Figure G). 10. Mount the other tool from Figure F behind the bearing cap portion of the tool.
  • Page 39 CHAPTER Part Re lacement Guide 4.14 Drive axle replacement 15. Remove the tools, then insert the bearing into the hole in the frame on the left side (Figure M). 16. Again use the M10 x 1 00L x 1.25P screw with a nut to attach the tool to the drive axle (Figure N).
  • Page 40 CHAPTER Part Re lacement Guide 4.14 Drive axle replacement 21. Use a screwdriver to remove the iron plate from the drive axle (Figures S & T). FIGURES FIGURE T 22. Rotate the drive axle to make sure that the motion is smooth and that there is no wobbling to one side (Figures U).

  • Page 41: 4.15. Generator Replacement

    CHAPTER Part Re lacement Guide 4.15. Generator Replacement: 1. Remove FRONT COVER (see section 4.10) 2. Remove SIDE COVER (see section 4.11) 3. Remove PEDAL ARM (see section 4.8) 4. Remove CRANK (see section 4.9) 5. Remove screws fixing the generator base (Fig1) 6.

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A50

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