JinkoSolar JKM N-54HL4R Series Installation Manual

Photovoltaic modules
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JinKoSolar Photovoltaic Modules
Installation Manual
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Summary of Contents for JinkoSolar JKM N-54HL4R Series

  • Page 1 JinKoSolar Photovoltaic Modules Installation Manual...
  • Page 2 JKMxxxN-54HL4R-(V) JKMxxxN-54HL4-(V) JKMxxxN-54HL4R-B JKMxxxN-60HL4-(V) JKMxxxN-72HL4-(V) JKMxxxM-72HL4-(V) JKMxxxN-72HL4-(V)-L JKMxxxN-66HL4M-(V) JKMxxxN-54HL4R-BDB JKMxxxN-72HL4-BDV JKMxxxN-72HL4-BDX JKMxxxM-72HL4-BDVP JKMxxxN-78HL4-BDV JKMxxxN-66HL4M-BDV JKMxxxN-66HL5-BDV...
  • Page 3 Abbreviations A: Amper. Unit of current. AC: Alternating Current. AR: Anti Reflection. BIPV: Built Integrated Photovoltaic. DC: Direct Current. IEC: International Electrotechnical Commission. IP: Ingress Protection. mm: Millimeter. Unit of length. m: Meter. Unit of length. N: Newtons. Unit of force. Nm: Newton meter.
  • Page 4: Table Of Contents

    CONTENTS 1. Introduction ................................1 1.1 Rules and regulations ..............................1 1.2 Disclaimer ..................................1 2. General information ..............................2 2.1 Regular safety ................................2 2.2 Electrical performance safety ............................3 2.3 Operation safety ................................4 2.4 Fire safety ..................................5 3.
  • Page 5: Introduction

    Module is installed, operated, used, and maintained are beyond JinKoSolar's control. JinKoSolar disclaims any liability for infringement of patents and third-party rights that may result from the use of the products. Customers are not authorized to use any patents or patent rights, express or implied, by using JinKoSolar products.
  • Page 6: General Information

    (IEC60529) requirements. However, they must be protected from prolonged direct sunlight and water immersions, to ensure long-term reliability. - Do not drill holes in the frame without authorization from JinKoSolar, as it may cause corrosion or other negative effects. - Do not lift modules using the attached cables or the junction box.
  • Page 7: Electrical Performance Safety

    shock, and protect hands from sharp edges. This includes standard and insulated safety tools and equipment (safety helmet, insulated gloves and rubber shoes, harness or belts, ladder, etc.). - When installing or maintaining the PV system, please do not wear metal rings, watches or other metal products, to avoid electric shock dangers or module damage.
  • Page 8: Operation Safety

    - When inspecting PV modules with AR coating technology, it will be normal to observe modules with a slight color difference at different angles. - Thermal expansion and contraction effects occur on the modules. During installation, the distance between two adjacent modules must be ≥ 10mm. If there are special requirements, please confirm with JinKoSolar before...
  • Page 9: Fire Safety

    - JinKoSolar modules fire rating is set according to IEC61730-2:2023 standard, and it can be found in the corresponding certificates. The Fire Class Rating of a module for roof mounted system shall meet local code requirements in order to achieve the specified System Fire Class Rating for a non-BIPV module.
  • Page 10: Installation Conditions

    Operating temperature: -40°C to +70°C In most applications, JinKoSolar PV modules should be installed in a location where they can receive maximum sunlight throughout the year. In the Northern Hemisphere, the module should face south, and in the Southern Hemisphere, the modules should face north.
  • Page 11: Mechanical Installation

    All installation methods herein are only for reference, and they are based on the test results from third-party tests and JinKoSolar internal tests. While we extensively test various mounting scenarios, the vast diversity in materials and designs globally, including special profiles, makes it impossible to guarantee exact load specifications for installations with unique materials or designs.
  • Page 12: Fixed Installation-Mounting With Bolts

    4.1 Fixed installation-mounting with bolts Install the module on the rack using anti-corrosion bolts, elastic washers and flat washers with sufficient torque to allow the module to be properly secured. See Figure 5 (a) and (b) for detailed installation information. Table 1 lists different sizes of bolts for different mounting holes, along with torque recommendations.
  • Page 13 Bolting installation Installation with bolts Installation with bolts (Four inner mounting holes) (Four outer mounting holes) Module type Four inner mounting holes Four outer mounting holes (Maximum Test Load Pa) (Maximum Test Load Pa) (JKMxxx…) N-54HL4R-(V) N-54HL4R-B +6000/-4000 N-54HL4R-BDB N-72HL4-BDX N-78HL4-BDV N-72HL4-(V) N-72HL4-(V)-L...
  • Page 14: Fixed Installation-Mounting With Clamps

    4.2 Fixed installation-mounting with clamps The clamps must not be installed in contact with the front glass of the module and must not deform the module frame. Recommended clamp schematic shown as followed (see Figure 6). Ensure that the clamps do not create a shadow on the module.
  • Page 15 The minimum dimensions of clamps specified in this installation manual have been tested and verified through the installation process and serve as a baseline for proper installation. However, it is important to note that these minimum values may not guarantee compatibility with all variations of clamps that may exist in the market. Using clamps with dimensions lower than the recommended minimums may result in insufficient clamping force and compromise the integrity of the installation.
  • Page 16 Long side clamping (with rails) Method A Method Method Long side clamping (4pcs.), rails Long side clamping (4pcs.), rails Long side clamping (6pcs.), rails (2pcs) parallel to short side. (2pcs) parallel to long side. (3pcs) parallel to short side. Method A Method B Method C Mounting method...
  • Page 17 Short-side clamping/long-side and short-side clamping (with rails) Method D Method Method Short side clamping (4pcs.), rails (2pcs) Short & long side clamping (4pcs.), Short side clamping (4pcs.), rails parallel to long side. rails (2pcs) parallel to short side. (2pcs) parallel to short side. Method D Method E Method F...
  • Page 18 Railless clamping Method G Method Method Short side clamping (4pcs) Long side clamping (6pcs.) Short side clamping (4pcs.) Method G Method H Method I Mounting method L1= A/4±50 /Range L= A/4±50 L=A/5~A/4 L= A/5±50 L2=(A/2-L1) S=0-100 ±50 Module Type / Height Maximum test load (Pa) N-54HL4R-BDB N-54HL4R-(V)
  • Page 19: Tracker Installation

    4.3 Tracker Installation JinKoSolar modules also have high compatibility with various mainstream tracker systems in the industry. The maximum test load that JinKoSolar module can achieve is as listed in Table 8 below. Module type Tracker system Installation Test load (Pa)
  • Page 20: Electrical Installation

    Short circuit current (refer to product label or datasheet) - PV modules connected in series shall have similar current, (please contact JinkoSolar if there is any concern), and modules must not be connected together to create a voltage higher than the permitted system voltage stated in the...
  • Page 21: Wiring And Cables

    - Each string should be left open-circuit until the system is connected to the grid after the modules have been installed. Appropriate protection is required to avoid the ingress of water vapour and dust. - JinkoSolar recommends the following wiring methods (see Table 9). Vertical mounting:...
  • Page 22 Vertical mounting: Custom length cables Leapfrog wiring Horizontal mounting: Custom length cables Module wiring schematic Table 9 Module wiring schematic (Note: the exact number of series connections will be determined according to the actual design) - When wiring modules, always keep in mind the minimum bend radius (see Figure 7). This minimum bend radius is the permissible curvature the cable can be bent around.
  • Page 23: Grounding

    - The length of each junction box is given at the component specifications. Figure 8 The half-cut cell module/split junction box 5.3 Grounding - For safety reasons and to protect modules from lightning and electrostatic damage, the module frame must be grounded.
  • Page 24: Maintenance And Care

    PH value ranging from 6.5 to 8 to clean the glass, so as not to cause damage to the glass coating layer. - Never use abrasive material under any circumstances. - In order to reduce the potential for electrical and thermal shock, JinKoSolar recommends to clean PV modules during...
  • Page 25: Inspection Of Connectors And Cables

    - Never use chemicals when cleaning modules as this may affect the module warranty and energy yield. For the environment with extreme climate, please contact JinKoSolar after-sales department for specific requirement if needed. - For single-side module, backsheet cleaning is not necessary; for dual-glass module, cleaning the module backside regularly when necessary, and follow the requirements in 6.1 a) –...
  • Page 26 Postcode: 334100 Postcode: 314416 Fax: +86 21 5180 8600 Tel: +86 793 858 8188 Tel: +86 573 8798 5678 Fax: +86 793 846 1152 Fax: +86 573 8787 1070 Official website:www.jinkosolar.com Technical Support: rtms@jinkosolar.com | Pre-sale: Globalpresales@jinkosolar.com | Aftersales: CS0001@jinkosolar.com...

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