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JinkoSolar JKM550M-72HL4-V Installation Manual

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Summary of Contents for JinkoSolar JKM550M-72HL4-V

  • Page 1 JinkoSolar Photovoltaic Module Installation Manual...

  • Page 2: Table Of Contents

    Contents General Information 1.1 Overview 1.2 Warnings 2. Installation 2.1 Installation Safety 2.2 Installation Condition 2.2.1 Climate Condition 2.2.2 Site Selection 2.2.3 Tilt Angle Selection 2.3 Mechanical Installation Introduction 2.3.1 Mounting with Bolts 2.3.2 Mounting with Clamps 2.3.3 Screws & Clamp Mounting on Long and Short Sides 3 Wiring and Connections Maintenance and Care 4.1 Visual Inspection...

  • Page 3: General Information

    1. General Information 1.1 Overview Thanks for choosing Jinko Solar PV modules. In order to ensure the PV modules are installed correctly, please read the following installation instructions carefully before modules are installed and used. Please remember that these products generate electricity and certain safety measures need to be taken to avoid danger.
  • Page 4  Do not touch live terminals with bare hands. Use insulated tools for electrical connections.  Do not use water to extinguish the fire when the power supply is not disconnected.  All PV systems must be grounded to earth. If there is no special regulation, please follow the National Electrical Code or other national code.

  • Page 5: Installation

     Do not disconnect any of the modules when under load.  When looking at PV modules with anti-reflection (AR) coating technology, it will be normal to see some cells with a slight color difference at different angles. Modules with LRF(light reflective film) and without LRF should not be built in the same array or roof.

  • Page 6: Installation Condition

     Due to the risk of electrical shock, do not perform any work if the terminals of the PV module are wet.  Use insulated tools and do not use wet tools.  When installing PV modules, do not drop any objects (e.g., PV modules or tools). ...

  • Page 7: Site Selection

    2.2.2 Site Selection In most applications, Jinko solar PV modules should be installed in a location where they will receive maximum sunlight throughout the year. In the Northern Hemisphere, the module should typically face south, and in the Southern Hemisphere, the modules should typically face north. Modules facing 30 degrees away from true South (or North) will lose approximately10 to 15 percent of their power output.

  • Page 8: Mounting With Bolts

    ﹡ Note: 1) All installation methods herein are only for reference, and Jinko solar will not provide related mounting modules, the system installer or trained professional personnel must be responsible for the PV system’s design, installation, and mechanical load calculation and security of the system. 2) Before installation, the following items should be addressed: a) Visually check the module for any damage.
  • Page 9 2.3.1.1 Mounting with Bolts（eight mounting holes） Figure 2: PV module installed with bolt fitting method（eight mounting holes） Max. Test Pressure: 5400Pa (positive ) &2400Pa (negative) mechanical load Module type Module dimensions(mm) Height of the frame（mm） Group 9 1324*992 Group 10 1324*992 Height of the frame（mm）...
  • Page 10 Group 40 2090*1038 & 2090*1039 & 2096*1039 Height of the frame（mm） 2250*1122 & 2260*1130 & 2271*1132 & 2274*1134 Group 31 2209*1130 & 2206*1122 & 2227*1132 & 2230*1134 Group 32 Height of the frame（mm） Group 14 1840*998 & 1841*1002 Group 16 1868*1008 &...
  • Page 11 Figure 3: PV module installed with bolt fitting method（four mounting holes） Max. Test Pressure: 5400Pa (positive ) &2400Pa (negative) mechanical load Module type Module dimensions(mm) Height of the frame（mm） Group 1 1650*992 Group 2 1665*992 Group 3 1650*992 & 1665*1002 Group 4 1665*992 &...
  • Page 12 Table 2: Mechanical dimensions for bolt fitting method（four mounting holes） Note：The installation method of bolt fitting（four mounting holes）is based on the internal results in Jinko. 2.3.1.3 Mounting with Bolts（Nextracker four mounting holes） Figure 4: PV module installed with bolt fitting method (NEX) Max.

  • Page 13: Mounting With Clamps

    2.3.2 Mounting with Clamps The module clamps should not come into contact with the front glass and must not deform the frame. Be sure to avoid shadowing effects from the module clamps. The module frame is not to be modified under any circumstances.
  • Page 14 (40 mm thickness) 39 x 60 x 42(For 1.5mm thickness frame) End Clamp 41.5 x 50 x 40 (35 mm thickness) End Clamp 41.5 x 50 x 35 (30 mm thickness) 42 x 50 x 28 Middle Clamp 42 x 60 x 28(For 1.5mm thickness frame) (40 mm &...
  • Page 15 Group 9 1324*992 Group 10 1324*992 Height of the frame（mm） 1701*1122 & 1717*1132 & Group 25 1719*1134 1669*1122 & 1685*1132 & Group 26 1687*1134 Height of the frame（mm） Group 1 1650*992 Group 2 1665*992 L/4± 50mm( L 1650*992 is the length of Group 3 1665*1002 the long side...
  • Page 16 2027*1122 & 2046*1132 & Group 30 2049*1134 Height of the frame（mm） 2163*995 & 2167*997 Group 13 2167*998 & 2166*1002 Group 15 2194*1008 & 2190*1005 2168*1021 & 2168*1024 L/4± 50mm( L Group 17 & 38 2182*1032 & 2182*1029 is the length of Group 19 2194*1034 &...
  • Page 17 1868*1134 Height of the frame（mm） Group 5 1956*992 Group 6 1987*992 Group 7 1956*992 & 1979*1002 Group 8 1987*992 & 2008*1002 Group 12 2031*1008 Height of the frame（mm） Group 14 1840*998 & 1841*1002 Group 16 1868*1008 & 1865*1005 1842*1021 & 1842*1024 Group 18 1855*1032 &...
  • Page 18 Group 11 1704*1008 1848*1122 & 1865*1132 Group 28 & 1868*1134 Height of the frame（mm） Group 5 1956*992 L/4± 50mm( L Group 6 1987*992 is the length of Group 7 1956*992 & 1979*1002 the long side of the module) Group 8 1987*992 &...

  • Page 19: Wiring And Connections

    Module dimensions(mm) Height of the frame（mm） Group 9 1324*992 Group 10 1324*992 Height of the frame（mm） Group 1 1650*992 Group 2 1665*992 Group 3 1650*992 & 1665*1002 Group 4 1665*992 & 1684*1002 Group 11 1704*1008 Height of the frame（mm） Group 5 1956*992 Group 6 1987*992...
  • Page 20 Multi-connecting cables between the PV modules in series or parallel connection, which is determined by user’s configuration requirement for system power, current and voltage. b) PV modules connected in series should have similar current, and modules must not be connected together to create a voltage higher than the permitted system voltage.

  • Page 21: Maintenance And Care

    h) The cable of the junction box is defined as L, as showed below in Figure 11. For Jinko standard full module L is 900/1200mm, the half–cut module L is 145/290mm, and the SWAN bifacial module L is 150/250mm. For customized module, L can be based on your condition. Please take the cable length into consideration before designing the wiring layout.

  • Page 22: Cleaning

    Inspect the modules visually to find if there are any visual defects, If there are, the following items should be evaluated: a) If modules are observed having slight cell color differences at different angles, this is a normal phenomenon of modules with anti-reflection coating technology. b) Whether the glass is broken.
  • Page 23 The corresponding electrical specifications can be downloaded from website. www.jinkosolar.com. 6. Disclaimer of Liability Because the use of the manual and the conditions or methods of installation, operation, use and maintenance of photovoltaic (PV) product are beyond Jinko’s control, Jinko does not accept responsibility and expressly disclaims liability for loss ,damage, or expense arising out of or in any way connected with such installation, operation, use or maintenance.
  • Page 24 Appendix： Applicable Products This document is applicable to the series of solar modules as listed below: With 6” poly and mono c-Si: Group 1 ① JKMxxxP-60 JKMxxxP-60-J JKMxxxPP JKMxxxPP-60-J ② ③ JKMxxxP-60-J4 JKMxxxPP-60-J4 JKMxxxP-60(Plus) JKMxxxPP-60(Plus) JKMxxxPP-60(Plus)-J JKMxxxP-60-J4-J JKMxxxPP-60-J4-J JKMxxxPP-60-J4(Plus) ④ JKMSxxxP-60-J JKMSxxxP-60-J4 JKMSxxxP-60(Plus)
  • Page 25 Group 4 JKMxxxM-60H JKMxxxM-60HB JKMxxxM-60H-FS JKMxxxM-60HB-FS JKMxxxM-60H-MW JKMxxxM-60HB-MW JKMxxxM-60H-V JKMxxxM-60HB-V JKMxxxM-60H-MW-V (xxx =210~335,in increment of 5) JKMxxxM-60HL JKMxxxM-60HBL JKMxxxM-60HL-V JKMxxxM-60HBL-V (xxx =300~350,in increment of 5) JKMSxxxM-60H-V-MX3 JKMSxxxM-60HB-V-MX3 JKMSxxxM-60HL-V-MX3 (xxx =210-350,in increment of 5 ) JKMxxxM-60H-MBB-V JKMxxxM-60H-MBB JKMSxxxM-60H-MBB-V-TI JKMxxxM-60H-MBB-TI (xxx =310~365,in increment of 5 ) JKMxxxN-60H-MBB-V JKMxxxN-60H-MBB JKMSxxxN-60H-MBB-V-TI...
  • Page 26 JKMSxxxM-72(Plus) -MX-V JKMxxxM-72-MW-V JKMxxxM-72-J-MW-V JKMSxxxM-72B-MX-V JKMxxxM-72L JKMxxxM-72L-V (xxx =250~420,in increment of 5) JKMxxxM-72L JKMxxxM-72L-V (xxx =370-420,in increment of 5 ) JKMSxxxM-72-V-MX3 JKMSxxxM-72B-V-MX3 JKMSxxxM-72L-V-MX3 JKMSxxxM-72-MX3 JKMSxxxM-72B-MX3 JKMSxxxM-72L-MX3 JKMSxxxM-72BL-MX3 (xxx =250-420,in increment of 5 ) Group 8 JKMxxxM-72H JKMxxxM-72HB JKMxxxM-72H-MW JKMxxxM-72H-MW JKMxxxM-72H-FS JKMxxxM-72HB-FS JKMxxxM-72HB-FS JKMxxxM-72H-V...
  • Page 27 JKMxxxM-48-V JKMxxxM-48-V-J JKMSxxxM-48-V JKMSxxxM-48-V-J JKMSxxxM-48-MX-V JKMSxxxM-48B-MX-V JKMSxxxM-48(Plus)-MX-V JKMxxxM-48-MW-V JKMxxxM-48-J-MW-V (xxx =170~250,in increment of 5 ) Group 11 JKMxxxM-60H-TV JKMxxxM-60HL-TV ○ (xxx =315~355,in increment of 5 ) JKMxxxN-60H-TV JKMxxxN-60HL-TV (xxx =315~365,in increment of 5 ) JKMxxxM-60H-MBB-TV (xxx =320~360,in increment of 5 ) JKMxxxN-60H-MBB-TV (xxx =310~370,in increment of 5 ) Group 12...
  • Page 28 JKMxxxM-7RL3 JKMxxxM-7RL3-V-J JKMxxxM-7RL3-J JKMxxxM-7RL3-V JKMSxxxM-7RL3-V-TI JKMSxxxM-7RL3-TI (xxx = 430~490,in increment of 5) JKMxxxN-7RL3 JKMxxxN-7RL3-V-J JKMxxxN-7RL3-J JKMxxxN-7RL3-V JKMSxxxN-7RL3-V-TI JKMSxxxN-7RL3-TI (xxx = 430~485,in increment of 5) Group 18 JKMxxxM-6RL3 JKMxxxM-6RL3-V-J JKMxxxM-6RL3-J JKMxxxM-6RL3-V JKMSxxxM-6RL3-V-TI JKMSxxxM-6RL3-TI (xxx = 360~415,in increment of 5) JKMxxxN-6RL3-V JKMxxxN-6RL3 JKMxxxN-6RL3-V-J JKMxxxN-6RL3-J JKMSxxxN-7RL3-V-TI...
  • Page 29 (xxx = 380~400,in increment of 5) JKMxxxN-54HL4 JKMxxxN-54HL4-V JKMxxxN-54HL4-J JKMxxxN-54HL4-V-J (xxx = 345~415,in increment of 5) JKMxxxN-54HL4-B (xxx = 380~400,in increment of 5) JKMxxxM-54HL4-TV JKMxxxM-54HL4-TV-J (xxx = 345~405,in increment of 5) JKMxxxN-54HL4-TV JKMxxxN-54HL4-TV-J (xxx = 345~415,in increment of 5) Group 26 JKMxxxM-5RL4 JKMxxxM-5RL4-V (xxx = 345~405,in increment of 5)
  • Page 30 JKMxxxN-6TL4 JKMxxxN-6TL4-V (xxx = 385~465,in increment of 5) JKMxxxN-6TL4-B (xxx = 415~440,in increment of 5) JKMxxxM-6TL4-TV (xxx = 385~450,in increment of 5) JKMxxxN-6TL4-TV (xxx =385~465,in increment of 5) Group 29 JKMxxxM-66HL4 JKMxxxM-66HL4-V (xxx = 425~495,in increment of 5) JKMxxxM-66HL4-B (xxx = 465~490,in increment of 5) JKMxxxN-66HL4 JKMxxxN-66HL4-V (xxx = 425~510,in increment of 5)
  • Page 31 JKMxxxN-72HL4 JKMxxxN-72HL4-V (xxx = 460~555,in increment of 5) JKMxxxN-72HL4-B (xxx = 510~535,in increment of 5) JKMxxxM-72HL4-TV JKMxxxM-72HL4-TV-J (xxx = 460~540,in increment of 5) JKMxxxN-72HL4-TV (xxx =460~555,in increment of 5) Group 32 JKMxxxM-7TL4 JKMxxxM-7TL4-V JKMxxxM-7TL4-V-J (xxx = 480~540,in increment of 5) JKMxxxM-7TL4-B (xxx = 495~530,in increment of 5) JKMxxxN-7TL4...
  • Page 32 (xxx = 320~365,in increment of 5) Group 35 JKMXXXM-6TL3-TV JKMXXXM-6TL3-T (xxx = 325~365,in increment of 5) JKMXXXN-6TL3-T JKMXXXN-6TL3-TV (xxx = 325~365,in increment of 5) Group 36 JKMxxxN-72H-MBB-B-V JKMxxxN-72H-MBB-B JKMSxxxN-72H-MBB-B-V-TI JKMSxxxN-72H-MBB-B-TI (xxx = 380~400,in increment of 5) Group 37 JKMxxxN-60H-MBB-B-V JKMxxxN-60H-MBB-B JKMSxxxN-60H-MBB-B-V-TI JKMSxxxN-60H-MBB-B-TI (xxx = 315~330,in increment of 5)
  • Page 33  JKMS: the smart module  W: the light PV module  MX: module with PV-07Bxy junction box  B: module with black back sheet  MW: 12 BB Series module  V: Module with 1500V  H: Half-cut Series module ...
  • Page 34 Note ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ __________________________________________________________________________ -32-...
  • Page 35 Zhejiang Province, China 314416 Tel: +86 21 5183 8777 Tel:+86 793 858 8188 Tel: +86 573 8798 5678 Fax: +86 21 5180 8600 Fax:+86 793 846 1152 Fax: +86 573 8787 1070 www.jinkosolar.com | Technic Support: technic@jinkosolar.com | After-sales: cs@jinkosolar.com...

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