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Vestil AHSN Series Instruction Manual

Knockdown steel adjustable-height gantry cranes

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0914
AHSN-Series Knockdown Steel Adjustable-Height Gantry Cranes
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the crane. Inspect the product closely to determine whether
it sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading.
If the product is undamaged, discard the packaging.
NOTES:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the product
is used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a)
Instructions in this manual; or b) Information on product labeling.
3) VESTIL is not responsible for incidental or consequential damages resulting from assembly or maintenance of this
product.
Table of Contents
Product Specifications...................... 2 - 3
Signal words.................................... 4
Safety Guidelines............................. 4
Assembly Instructions....................... 18 – 21
Use Instructions............................... 22
Inspections & Maintenance................ 24 - 25
Product Markings & Labels ............... 25
Limited Warranty............................. 26
Copyright 2015 Vestil Manufacturing Co.
rev. 1/4/2017
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Fax: (260) 665-1339
Url: www.vestilmfg.com
Instruction Manual
Table of Figures
Fig. A Exploded parts diagram AHSN-2-10-12, 2-10-14, & 2-10-16.................. 5
Fig. B Exploded parts diagram AHSN-2-15 series ....................................... 6
Fig. C Exploded parts diagram AHSN-2-20-12, 2-20-14, & 2-20-16.................. 7
Fig. D Exploded parts diagram AHSN-4-10-12, 4-10-14, & 4-10-16.................. 8
Fig. E Exploded parts diagram AHSN-4-15 series........................................ 9
Fig. F Exploded parts diagram AHSN-4-20-12, 4-20-14, & 4-20-16.................. 10
Fig. G Exploded parts diagram AHSN-6-10-12, 6-10-14, & 6-10-16................. 11
Fig. H Exploded parts diagram AHSN-6-15 series....................................... 12
Fig. I Exploded parts diagram AHSN-6-20-12, 6-20-14, & 6-20-16................... 13
Fig. J Exploded parts diagram AHSN-8-10-12, 8-10-14, & 8-10-16.................. 14
Fig. K Exploded parts diagram AHSN-8-15 series........................................ 15
Fig. L Exploded parts diagram AHSN-8-20-12, 8-20-14, & 8-20-16.................. 16
Fig. M Exploded parts diagram AHSN-10-15-10.......................................... 17
AHSN, MANUAL.doc
Email: info@vestil.com
Page 1 of 26

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Summary of Contents for Vestil AHSN Series

  • Page 1 2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a) Instructions in this manual; or b) Information on product labeling.
  • Page 2 127 cm 457 cm 214 cm 380 cm 234 cm 1,818 kg 322 kg 4,000 786 lb. AHSN-4-15-9 157 cm 457 cm 275 cm 380 cm 296 cm 1,818 kg 357.2 kg Copyright 2017 Vestil Manufacturing Corp. Page 2 of 26...
  • Page 3 609 cm 521 cm 533 cm 521 cm 3,636 kg 568.4 kg 134 in. 10,000 967 lb. AHSN-10-15-10 163 cm 457 cm 340 cm 380 cm 310 cm 4,545 kg 439.4 kg Copyright 2017 Vestil Manufacturing Corp. Page 3 of 26...
  • Page 4 Although Vestil diligently strives to identify foreseeable hazardous situations, this manual cannot address every conceivable danger. The end-user is ultimately responsible for exercising sound judgment at all times. Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply the recommended maintenance and operation instructions that appear either in this manual or on labels affixed to the product.
  • Page 5 45282 #6 hitch pin clip Weldment, upright assembly: 28-514-009 AHSN-2-10-12 28-514-010 AHSN-2-10-14 28-514-124 AHSN-2-10-16 28-516-053 Weldment, I-beam clamp 11359 in. – 10 x 1 in. HHCS #2 zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 5 of 26...
  • Page 6 Weldment, upright assembly: 28-514-151 AHSN-2-15-7 28-514-150 AHSN-2-15-9 28-514-149 AHSN-2-15-10 28-514-009 AHSN-2-15-12 28-514-010 AHSN-2-15-14 28-514-124 AHSN-2-15-16 28-516-053 Weldment, I-beam clamp 11359 in. – 10 x 1 in. HHCS #2 zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 6 of 26...
  • Page 7 Pin, axle, pivot, roller 28-112-007 in. retaining pin 45282 #6 hitch pin clip 28-014-392 Frame, domestic steel I-beam 11359 in. – 10 x 1 in. HHCS #2 zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 7 of 26...
  • Page 8 #6 hitch pin clip 28-014-384 Steel I-beam Weldment, upright assembly: 28-514-009 AHSN-4-10-12 28-514-010 AHSN-4-10-14 28-514-124 AHSN-4-10-16 28-516-03 Weldment, I-beam clamp 11359 in. – 10 x 1 in. HHCS #2 zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 8 of 26...
  • Page 9 Weldment, upright assembly: 28-514-151 AHSN-4-15-7 28-514-150 AHSN-4-15-9 28-514-149 AHSN-4-15-10 28-514-009 AHSN-4-15-12 28-514-010 AHSN-4-15-14 28-514-124 AHSN-4-15-16 28-516-053 Weldment, I-beam clamp 11359 in. – 10 x 1 in. HHCS #2 zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 9 of 26...
  • Page 10 Pin, axle, pivot, roller 28-112-007 in. retaining pin 45282 #6 hitch pin clip 28-014-394 Frame, domestic steel I-beam 11359 in. – 10 x 1 in. HHCS #2 zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 10 of 26...
  • Page 11 28-516-053 Weldment, I-beam clamp 28-514-247 AHSN-6-10-14 & AHSN-6-10-16 in. – 10 x 1 in. HHCS #2 PH-F-8/3-S- 8in. x 3in. phenolic 4-way swivel 11359 4PSL lock caster zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 11 of 26...
  • Page 12 #6 hitch pin clip 28-516-053 Weldment, I-beam clamp in. – 10 x 1 in. HHCS #2 PH-F-8/3-S- 8in. x 3in. phenolic 4-way swivel 11359 4PSL lock caster zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 12 of 26...
  • Page 13 8in. x 3in. phenolic 4-way swivel 28-514-009 AHSN-6-20-12 4PSL lock caster 28-514-124 AHSN-6-20-14 28-514-010 AHSN-6-20-16 33011 ½ in. USS flat washer, plain 28-516-053 Weldment, I-beam clamp 28-113-022 Shim, top plate clamp shim Copyright 2017 Vestil Manufacturing Corp. Page 13 of 26...
  • Page 14 28-516-053 Weldment, I-beam clamp 28-514-247 AHSN-8-10-14 & AHSN-8-10-16 in. – 10 x 1 in. HHCS #2 PH-F-8/3-S- 8in. x 3in. phenolic 4-way swivel 11359 4PSL lock caster zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 14 of 26...
  • Page 15 #6 hitch pin clip 28-516-053 Weldment, I-beam clamp in. – 10 x 1 in. HHCS #2 PH-F-8/3-S- 8in. x 3in. phenolic 4-way swivel 11359 4PSL lock caster zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 15 of 26...
  • Page 16 AHSN-8-20-14 & AHSN-8-20-16 Assembly frame, upright: 28-514-009 AHSN-8-20-12 16-132-064 in. retaining pin 28-514-010 AHSN-8-20-14 28-514-124 AHSN-8-20-16 33011 ½ in. USS flat washer, plain 28-516-053 Weldment, I-beam clamp 28-113-022 Shim, top plate clamp shim Copyright 2017 Vestil Manufacturing Corp. Page 16 of 26...
  • Page 17 36106 in. – 16 hex nut, zinc-plated 16-132-243 8in. x 3in. ductile steel caster 28-516-053 Weldment, I-beam clamp in. – 10 x 1 in. HHCS #2 11359 zinc-plated bolt (leg clamp) Copyright 2017 Vestil Manufacturing Corp. Page 17 of 26...
  • Page 18  ONLY qualified personnel should assemble the crane.  DO NOT modify the crane in any way unless and until you receive written approval from Vestil.  DO NOT use the crane if you notice damage to or deformation of the beam, uprights, or any component of either of the leg assemblies.
  • Page 19 19211-B) bolt ( 19211-A ½ in. -13 x 2in. A325 structural bolt Beam Beam bracket Beam bracket clamp Beam clamp Shim (part no. 28-113-022) Outside edge Inside edge Copyright 2017 Vestil Manufacturing Corp. Page 19 of 26...
  • Page 20 Approach the crane with a fork truck from this side and slide the forks under the I-beam. Slowly raise the beam and drive forward until the crane stands on its feet. Copyright 2017 Vestil Manufacturing Corp. Page 20 of 26...
  • Page 21 Batwing caster position lock in. zinc-plated lock washer Ø8in. x 3in. ductile steel caster ½ in. – 13 x 2in. HHCS #5 zinc-plated in. – 18 x ¾ in. HHCS #2 zinc-plated bolt bolt Copyright 2017 Vestil Manufacturing Corp. Page 21 of 26...
  • Page 22 Proper positioning is diagrammed below in Fig 9. FIG. 9: Loading the crane Properly centered hoist & trolley Upright Yoke Hitch Yoke Height adjustment Improperly centered hoist & trolley Copyright 2017 Vestil Manufacturing Corp. Page 22 of 26...
  • Page 23 USS flat washer 45503 in. wire rope (1 in. longer than 1-beam) 34785T4 Quick-grip wire rope clamp CV200 Plastic cable tie O-RING15 Metal ring FCOIL 143-001 Coiled power cord Copyright 2017 Vestil Manufacturing Corp. Page 23 of 26...
  • Page 24  A crane which has been idle for a period of over 6 months shall be given a “Complete inspection” before placing in service.  Standby cranes shall be given a “Frequent inspection” at least semi-annually (twice per year; 1 inspection each 6 months). Copyright 2017 Vestil Manufacturing Corp. Page 24 of 26...
  • Page 25 Markings and Labels: NOTE: Periodically inspect the labels affixed to the product. Clean the labels as necessary to maintain legibility from a reasonable viewing distance. Contact the manufacturer for replacement labels. Copyright 2017 Vestil Manufacturing Corp. Page 25 of 26...
  • Page 26 (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an “original part”? An original part is a part used to make the product as shipped to the warrantee.