Table of Contents
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RE 51150-B/07.11 | Drive modules
Content
1
About this documentation ........................................................................5
1.1
Validity of the documentation ......................................................................5
1.2
Necessary and amending documentation ...................................................5
1.3
Illustration of information .............................................................................6
1.3.1
Safety instructions ..............................................................................................................6
1.3.2
Symbols ..............................................................................................................................7
1.3.3
Abbreviations ......................................................................................................................7
2
Safety instructions ....................................................................................8
2.1
General information on this chapter ............................................................8
2.2
Intended use ...............................................................................................8
2.3
Improper use ...............................................................................................9
2.4
Qualification of personnel ............................................................................9
2.5
General safety instructions ..........................................................................9
2.6
Product- and technology-related safety instructions .................................10
2.7
Safety equipment ......................................................................................11
2.8
Obligations of the machine manufacturer .................................................11
2.9
Obligations of the operator ........................................................................12
3
4
Scope of delivery ....................................................................................15
5
Information on this product ...................................................................16
5.1
Performance description ...........................................................................16
5.2
Product description ...................................................................................16
5.3
Interfaces ..................................................................................................19
5.3.1
Hydraulic connections .....................................................................................................19
5.3.2
Electrical connections ......................................................................................................21
5.4
Product identification .................................................................................23
6
Transport and storage ............................................................................25
6.1
Transporting drive modules .......................................................................25
6.1.1
Preparing the drive module for transport .......................................................................25
6.1.2
Manual transport ..............................................................................................................25
6.1.3
Transport using forklifts and similar floor conveyors ....................................................25
6.1.4
Transport by means of lifting gear and attachment points ..........................................26
6.1.5
Freight transport ...............................................................................................................28
6.2
Storing drive modules ...............................................................................28
7
Assembly .................................................................................................29
7.1
Unpacking .................................................................................................29
7.2
Drive module assembly .............................................................................29
7.3
Hydraulically connecting the drive module ................................................29
7.4
Connecting to the water supply .................................................................30
7.5
Connecting the electric supply ..................................................................30
7.5.1
Earthing and potential equalization ................................................................................30
7.5.2
7.5.3
Installing the electrical control and monitoring equipment ...........................................30
8
Commissioning .......................................................................................31
8.1
First commissioning ..................................................................................31
8.1.1
Before commissioning .....................................................................................................31
8.1.2
Valve settings ...................................................................................................................31
8.1.3
Safe handling of pressure tapping points ......................................................................32
8.1.4
Accumulator ......................................................................................................................32
8.1.5
Filling the hydraulic system .............................................................................................33
8.1.6
Activating the electric supply ...........................................................................................33
8.1.7
Bleeding the complete hydraulic system of the machine ............................................33
8.1.8
Commissioning .................................................................................................................34
8.1.9
Flushing the hydraulic system ........................................................................................34
8.1.10 The most frequent errors during commissioning ..........................................................35
8.2
Re-commissioning after extended standstill ..............................................36
Bosch Rexroth AG
3/56
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