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Summary of Contents for GEM SUPM SUMONDO
- Page 1 GEMÜ SUPM SUMONDO Pneumatically operated single-use diaphragm valve Operating instructions further information webcode: GW-SUPM...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 15.09.2020 GEMÜ SUPM 2 / 37 www.gemu-group.com...
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Page 3: Table Of Contents
13 Removal from piping ..........25 14 Disposal ..............25 15 Returns ..............25 16 Declaration of Incorporation according to 2006/42/ EC (Machinery Directive) ........... 26 17 Declaration of conformity according to 2014/68/EU (Pressure Equipment Directive) ......... 27 www.gemu-group.com 3 / 37 GEMÜ SUPM... -
Page 4: General Information
Meaning Danger - corrosive materials 1.3 Definition of terms Working medium The medium that flows through the GEMÜ product. Risk posed by sharp edges Control medium The medium whose increasing or decreasing pressure causes the GEMÜ product to be actuated and operated. -
Page 5: Safety Information
8. Observe the safety regulations for the media used. 3.2 Description During operation: The single-use diaphragm valve body of the GEMÜ SUMONDO single-use diaphragm valve has a hermetic sealing through an 9. Keep this document available at the place of use. - Page 6 The product is designed for installation in piping systems and for controlling a working medium. The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. GEMÜ SUPM 6 / 37 www.gemu-group.com...
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Page 7: Order Data
Order example SUPM Order option Code Description 1 Type SUPM Pneumatically operated actuator metal version 2 Diaphragm size Diaphragm size B 3 Diaphragm mounting 4 Control function Normally closed (NC) 5 Actuator size Actuator size 1T1 www.gemu-group.com 7 / 37 GEMÜ SUPM... -
Page 8: Diaphragm Valve Body Sub
3/8" (DN 10) 4 Body configuration T body 5 Connection Hose barb 6 Body material PP-R, natural 7 Diaphragm material 8 Connection size 2 3/8" (DN 10) 9 Connection of spigot 2 Hose barb GEMÜ SUPM 8 / 37 www.gemu-group.com... -
Page 9: Technical Data
1.18 1/2" 1.59 1.84 1.47 1.70 1.44 1.67 1/2" 2.17 2.51 3/4" 3.29 3.81 2.15 2.49 3.29 3.81 2.15 2.49 1" 4.55 5.27 3.81 4.41 4.55 5.27 3.81 4.41 3/4" CA, HB 9.21 10.66 www.gemu-group.com 9 / 37 GEMÜ SUPM... -
Page 10: Product Compliance
- Validation guide on request 6.5 Mechanical data Service life: Diaphragm valve body 1000 switching cycles (according to GEMÜ product validation) (SUB): or max. 4.5 years from production date (1.5 years before irradiation / 3 years after irradiation) 6.5.1 Weight... -
Page 11: Dimensions
3/4” (DN 20), 1” (DN 25) 3/4” (DN 20), 1” (DN 25) 153.2 176.7 148.1 146.4 150.8 110.7 110.6 G1/4 G1/4 G1/4 □LxB øC øD □lxb M16x1 M16x1 M16x1 Dimensions in mm, MG = diaphragm size www.gemu-group.com 11 / 37 GEMÜ SUPM... -
Page 12: Body Dimensions
7 Dimensions 7.2 Body dimensions 7.2.1 Angle valve body, right (code R) ØD MG B 3/8” (DN 10) 1/2” (DN 15) 55.8 66.8 33.3 33.3 22.3 22.3 øD Dimensions in mm, MG = diaphragm size GEMÜ SUPM 12 / 37 www.gemu-group.com... - Page 13 33.3 33.3 58.5 58.5 22.3 22.3 22.3 35.3 35.3 35.3 39.5 øD 91.6 91.6 Dimensions in mm, MG = diaphragm size 1) Connection Code CA: Clamp connection similar to ASME-BPE Code HB: Hose barb www.gemu-group.com 13 / 37 GEMÜ SUPM...
- Page 14 1” (DN 25) 137.4 35.3 35.3 ØD 111.5 65.8 33.3 33.3 22.3 22.3 35.3 35.3 ØD Dimensions in mm, MG = diaphragm size 1) Connection Code CA: Clamp connection similar to ASME-BPE Code HB: Hose barb GEMÜ SUPM 14 / 37 www.gemu-group.com...
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Page 15: Connection Dimensions
13.8 18.8 22.8 30.8 30.8 Dimensions in mm, MG = diaphragm size Dimension A and øD – tolerances ± 0.2 mm 1) Connection Code CA: Clamp connection similar to ASME-BPE Code HB: Hose barb www.gemu-group.com 15 / 37 GEMÜ SUPM... -
Page 16: Manufacturer's Information
▶ Risk of cuts! chapter "Technical data"). Wear protective gloves. ● 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare parts. CAUTION Use as step. ▶ Damage to the product. -
Page 17: Assembling The Pneumatic Stainless Steel Actuator In The Housing
13. Only mount the product between matching aligned pipes Fig. 1: Borehole pattern for housing (see following chapters). (housing not included) 14. Optional installation position. www.gemu-group.com 17 / 37 GEMÜ SUPM... -
Page 18: Disassembling The Pneumatic Stainless Steel Actuator - Housing
4. Undo the bolts between the mounting plate 4 and the accessories to the pneumatic stainless steel actuator A. housing 5. 5. Pull the pneumatic stainless steel actuator A downwards through the recess of the housing 5. GEMÜ SUPM 18 / 37 www.gemu-group.com... -
Page 19: Installing The Single-Use Diaphragm Valve Body On The Pneumatic Stainless Steel Actuator
7. Perform initialization (open and close the valve five times so that the diaphragm can adapt to the seat contour under pressure and guarantee the sealing). ð The system is now ready for use. www.gemu-group.com 19 / 37 GEMÜ SUPM... -
Page 20: Installing The Single-Use Diaphragm Valve Body In The Piping
▶ For assembly instructions for the SUB single-use dia- phragm valve body, see the annex. NOTICE ▶ The single-use diaphragm valve body can only be used once and must be disposed of after use! Side view Installation - Clamp connections: Top view GEMÜ SUPM 20 / 37 www.gemu-group.com... -
Page 21: Control Function 1
2. Pull out the indexing plunger slightly, turn it 90° and let it engage again. ð Indexing plunger is extended. Connector 2 Side view Control function 1 Top view Connector 4 Control function 2 www.gemu-group.com 21 / 37 GEMÜ SUPM... -
Page 22: Connecting The Control Medium
1. ensure that the permissible pressure in the plant is ad- hered to. 2. carry out tests to ensure compatibility of materials and medium prior to commissioning. 3. assemble the product and the pneumatic stainless steel actuators prior to commissioning. GEMÜ SUPM 22 / 37 www.gemu-group.com... - Page 23 10 Commissioning www.gemu-group.com 23 / 37 GEMÜ SUPM...
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Page 24: Troubleshooting
The product is leaking between the Diaphragm torn/torn off Replace the valve body distance piece and valve body Operating pressure too high Operate the product with operating pressure Valve body is leaking Valve body faulty Replace the valve body GEMÜ SUPM 24 / 37 www.gemu-group.com... -
Page 25: Inspection And Servicing
4. Secure plant or plant component against recommission- ing. 5. Depressurize the plant or plant component. 6. Actuate GEMÜ products which are always in the same po- sition four times a year. 13 Removal from piping 1. Disassemble the product. Observe warning notes and safety information. -
Page 26: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)
16 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ... -
Page 27: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)
AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label. - Page 28 Ventilkörper anbringen Open and close the valve five times Attaching the valve body Clamp-Klammer anlegen Mount the clamp Flügelmutter schließen: Anzugsdreh- moment 4 Nm Close the wing nut; tightening torque 4 Nm GEMÜ SUPM 28 / 37 www.gemu-group.com...
- Page 29 90° drehen, einrasten lassen 90° Pull out the indexing plunger, rotate 90° and let it engage again Antrieb schließen Close the actuator Flügelmutter öffnen Open the wing nut Clamp-Klammer öffnen Open the clamp www.gemu-group.com 29 / 37 GEMÜ SUPM...
- Page 30 19 Disassembly GEMÜ SUPM 30 / 37 www.gemu-group.com...
- Page 31 GEMÜ SUPM 31 / 37 www.gemu-group.com...
- Page 32 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88591741* Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany 09.2020 | 88591741 Phone +49 (0)7940 123-0 · info@gemue.de www.gemu-group.com...
- Page 33 Annex Annex Assembling the GEMÜ SUPM SUMONDO Control function 1 Open the actuator Pull out the index- Tightening torque: ing plunger 4 Nm slightly, turn it and let it engage 90° again. Close the actu- ator Unlock the index- ing plunger 90°...
- Page 34 Unlock the indexing plunger Open and close the valve five times Control function 2 Open the actuator Pull out the index- Tightening torque: ing plunger 4 Nm slightly, turn it and let it engage again. 90° GEMÜ SUPM 34 / 37 www.gemu-group.com...
- Page 35 Annex Disassembling the GEMÜ SUPM SUMONDO Control function 1 Close the actu- ator Open the actuator Unlock the index- ing plunger 90° Pull out the index- ing plunger slightly, turn it and let it engage 90° again. Open and close...
- Page 36 Open the actuator Pull out the indexing plunger slightly, turn it and let it engage again. Close the actuator Dispose of the valve body according to relevant local or na- tional disposal regulations/environmental protection laws. GEMÜ SUPM 36 / 37 www.gemu-group.com...
- Page 37 Open the actuator Pull out the indexing plunger slightly, turn it and let it engage again. Close the actuator Dispose of the valve body according to relevant local or na- tional disposal regulations/environmental protection laws. www.gemu-group.com 37 / 37 GEMÜ SUPM...
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