Table of Contents
Advertisement
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Amazone ZA-X Perfect 602
Summary of Contents for Amazone ZA-X Perfect 602
- Page 1 Operating Manual ZA-X Perfect 602 ZA-X Perfect 902 ZA-X Perfect 1402 ZA-XW Perfect 502 Fertiliser spreaders Please read this operating manual before first MG2809 commissioning. BAG0044.6 05.16 Keep it in a safe place Printed in Germany for future use.
- Page 2 Reading the instruction Manual and following it should seem to be in- convenient and superfluous as it is not enough to hear from others and to realize that a machine is good, to buy it and to believe that now everything should work by itself.
- Page 3 + 49 (0)5405 501-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG2809 Compilation date: 09.15 ...
- Page 4 Dear Reader, We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Tel.: + 49 (0)5405 501-0 E-mail: amazone@amazone.de ZA-X BAG0044.6 05.16...
-
Page 5: Table Of Contents
Table of Contents User Information ..................8 Purpose of the document ......................8 Locations in the operating manual ................... 8 Diagrams used ......................... 8 General safety instructions ................. 9 Obligations and liability ......................9 Representation of safety symbols ..................11 Organisational measures ....................... - Page 6 Table of Contents 5.5.2 Uncoupling the hydraulic hose lines ..................45 Spreading discs ........................46 Agitator ..........................46 Slider ............................. 47 Two-way control ........................48 5.10 Three-way control (optional) ....................49 5.11 3-point attachment frame ...................... 50 5.12 Boundary spreading/side spreading ..................51 5.13 Calibration kit (optional)......................
- Page 7 Table of Contents 11.1 Faults, causes and remedies ....................106 Cleaning, maintenance and repairs ............107 12.1 Cleaning ..........................107 12.2 Lubrication instructions ......................108 12.3 Maintenance plan – Overview....................109 12.4 Removing the PTO shaft ...................... 110 12.5 Shear-off safety devices for PTO shafts ................110 12.6 Ventilate the friction clutch ....................
-
Page 8: User Information
User Information User Information The User Information section provides information on use of the oper- ating manual. Purpose of the document This operating manual • Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of the machine. -
Page 9: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who... - Page 10 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine • For the health and safety of the user or third persons, •...
-
Page 11: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided. -
Page 12: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: • Protective glasses • Protective shoes • Protective suit • Skin protection agents, etc. The operating manual • Must always be kept at the place at which the machine is oper- ated. -
Page 13: User Training
General safety instructions User training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi- bilities of the people charged with operation, maintenance and repair work. People being trained may only work with/on the machine under the supervision of an experienced person. -
Page 14: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the machine. -
Page 15: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Only use AMAZONE spare and wear parts released by AMAZONEN- WERKE, so that the type approval remains valid according to the national and international regulations. The use of wear and spare parts from third parties does not guarantee that they have been con- structed in a way as to meet the requirements placed on them. -
Page 16: Warning Pictograms And Other Signs On The Machine
General safety instructions 2.13 Warning pictograms and other signs on the machine Always keep all the warning pictograms of the machine clean and in a legible state. Replace illegible warning pictograms. You can obtain the warning pictograms from your dealer using the order number (e.g. MD 075). -
Page 17: Positions Of Warning Pictograms And Other Labels
General safety instructions 2.13.1 Positions of warning pictograms and other labels Warning pictograms The following diagrams show the arrangement of the warning picto- grams on the machine. Fig. 1 Fig. 2 Fig. 3 Fig. 4 ZA-X BAG0044.6 05.16... - Page 18 General safety instructions Order number and explanation Warning pictograms MD 075 Risk of cutting or severing fingers and hands owing to accessible moving parts involved in the work process! This danger can cause extremely serious injuries and loss of limbs. •...
- Page 19 General safety instructions Order number and explanation Warning pictograms MD 082 Danger from falling when travelling on tread surfaces or platforms! This danger can cause extremely serious and potentially fatal injuries. It is forbidden to ride on the machine or climb the running machine.
- Page 20 General safety instructions Order number and explanation Warning pictograms MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines. This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
- Page 21 General safety instructions Order number and explanation Warning pictograms MD 102 Danger from intervention in the machine, e.g. installation, adjusting, troubleshooting, cleaning, maintaining and repairing, due to the tractor and the machine being started unintentionally and rolling. These dangers can cause extremely serious and potentially fatal injuries.
-
Page 22: Dangers If The Safety Information Is Not Observed
General safety instructions 2.14 Dangers if the safety information is not observed Non-compliance with the safety information • Can pose both a danger to people and also to the environment and machine. • Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: •... -
Page 23: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Risk of contusions, cuts, dragging, catching or knocks from in- sufficient traffic and operational safety. Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information •... - Page 24 General safety instructions • When coupling and uncoupling machines, move the support equipment (if available) to the appropriate position (stability). • When actuating the support equipment, there is a danger of inju- ry from contusion and cutting points! • Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine.
- Page 25 General safety instructions Machine transportation • Comply with the national road traffic regulations when using public highways. • Before moving off, check: ο The correct connection of the supply lines ο The lighting system for damage, function and cleanliness ο The brake and hydraulic system for visible damage ο...
-
Page 26: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Use only original AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 27: Electrical System
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. Using unsuitable fuses will de- stroy the electrical system - risk of fire. • Ensure that the battery is connected correctly - firstly connect the positive terminal and then connect the negative terminal. - Page 28 General safety instructions • When turning corners, observe the permitted bending and dis- placement of the PTO shaft. • Before switching on the universal joint shaft, check that the se- lected universal joint shaft speed of the tractor matches the per- mitted drive rev.
-
Page 29: Fertiliser Spreader Operation
• Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE. This is ensured through the use of original AMAZONE spare parts. ZA-X BAG0044.6 05.16... -
Page 30: Loading And Unloading
Loading and unloading Loading and unloading WARNING Danger from crushing and / or impacts due to unintentional dropping of the raised machine! • It is essential to use the marked lashing points for securing load supporting devices if you are loading or unloading the machine with lifting gear. -
Page 31: Overview Of Subassemblies
Product description Overview of subassemblies Fig. 6 Fig. 7 Fig. 6 / Fig. 7: (6) Guard screen in the hopper (1) Frame (7) Gearbox (8) Quick emptying (not for ZA-XW 502 ) (2) Hopper (9) Tele Quick border spreading vanes in (3) Spreading discs parking position (4) Setting lever for rate slider ZA-X 902 /... -
Page 32: Safety And Protection Equipment
Product description Safety and protection equipment • Guard tube • PTO shaft guard • Guard screen in the hopper • Safety symbols (warning pictograms) Supply lines between the tractor and the machine Supply lines in parking position: Fig. 8/… (1) Two-way control (2) Cable with connection for lighting (3) Hydraulic hose lines Fig. -
Page 33: Intended Use
Product description Intended use The AMAZONE fertiliser spreader ZA-X / ZA-XW • is designed exclusively for conventional agricultural applications and is suitable for spreading dry, granuled, prilled and crystalline fertiliser, seed and slug pellets. • is attached to the tractor's three-point hydraulic system and op- erated by one person. -
Page 34: Rating Plate And Ce Marking
Product description The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice- versa when there is no-one in the machine danger area. Danger points exist: ● Between the tractor and the machine, particularly during cou- pling and decoupling operations. -
Page 35: Technical Data
Product description Technical data ZA-X +S 250 ZA-X + S 350 + L 800 ZA-X ZA-XW +S 350 +S 200 1402 Hopper capacity 1200 1700 1400 1700 1000 1000 1800 1800 1800 1800 1800 1000 1000 Payload (kg) Basic weight (kg) 0,91 1,05 0,97... -
Page 36: Necessary Tractor Equipment
Product description Necessary tractor equipment For proper machine operation, the tractor must fulfil the following re- quirements: Tractor engine power Hopper capacity: 600 l from 37 kW (50 bhp) upwards 900 l from 44 kW (60 bhp) upwards 1400 l from 59 kW (80 bhp) upwards 1700 l from 74 kW (100 bhp) upwards... -
Page 37: Structure And Function
Function Fig. 12 The AMAZONE ZA-X fertiliser spreader is equipped with two hopper tips and spreading discs (Fig. 12/1) that are driven from the inside out in opposite directions and counter to the di- rection of travel, and are equipped with one short (Fig. -
Page 38: Guard And Function Screens In The Hopper (Protective Device)
Structure and function Guard and function screens in the hopper (protective device) The guard and function screens cover the entire hopper and serve • as protection against accidental contact with the rotating agitator heads. • to protect against foreign particles and ferti- liser clods. -
Page 39: Guard Tube (Protective Device)
Structure and function • Before closing the guard screen, push down the lock (Fig. 19). • The guard screen locks automati- cally once closed. Fig. 19 Guard tube (protective device) Serves as a bumper for the prevention of acci- dents when the spreading discs are in operation. Fig. -
Page 40: Pto Shaft
Structure and function PTO shaft The PTO shaft transmits power between the tractor and machine. • Standard PTO shaft (710 mm) Fig. 22 Fig. 23: • PTO shaft with friction clutch (optional, 760 mm) Always attach the friction clutch on the ma- chine side. - Page 41 Structure and function WARNING Danger from being entangled and drawn in by unguarded PTO shaft parts in the power transmission area between the tractor and driven machine! These risks pose serious injuries or death. Work only when the drive between the tractor and driven machine is fully guarded.
-
Page 42: Coupling The Pto Shaft
Structure and function 5.4.1 Coupling the PTO shaft 1. Clean and grease the universal joint shaft on the tractor and the gearbox input shaft of the machine. 2. Couple the tractor to the machine. 3. Secure the tractor against unintentional starting and unintention- al rolling away. -
Page 43: Pto Shaft With Friction Clutch (Optional)
Structure and function 5.4.3 PTO shaft with friction clutch (optional) The PTO shaft with friction coupling is recommended in the event of frequent shearing of the shear bolt between the connection fork and gearbox flange bush and for tractors with hard-mesh universal joint shaft coupling. -
Page 44: Hydraulic Connections
Structure and function Hydraulic connections • All hydraulic hose lines are equipped with grips. Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. -
Page 45: Coupling The Hydraulic Hose Lines
Structure and function 5.5.1 Coupling the hydraulic hose lines WARNING Risk of crushing, cutting, catching, drawing in and impact from faulty hydraulic functions when the hydraulic hose lines are in- correctly connected. When coupling the hydraulic hose lines, observe the coloured mark- ings on the hydraulic plugs. -
Page 46: Spreading Discs
Structure and function Spreading discs As seen in the direction of travel: • Left spreading disc (Fig. 28/1) with mark L. • Right spreading disc (Fig. 28/2) with mark Spreading vane: • Long (Fig. 28/3) - Adjustment scale with values from 30 to 50. •... -
Page 47: Slider
Structure and function Slider Fig. 31/... (1) Slider (2) Outlet opening Fig. 31 Spread rate setting is carried out manually via the setting levers (Fig. 32/1, Fig. 33/1) by setting the outlet openings to different widths. The setting levers serve as the stop for the open sliders. -
Page 48: Two-Way Control
Structure and function Two-way control The hydraulic opening and closing of the sliders is controlled via the two-way control. Fig. 34 The two-way control • is connected on the tractor side to a single-acting control unit • allows separate actuation of the two slide gates. A →... -
Page 49: Three-Way Control (Optional)
Structure and function Changing from single-sided to double-sided spreading One slider is open, lever in Position B. One slider is closed, lever in Position A! 1. Lever for closed slider in Position B. 2. Actuate tractor control unit (relieve load). →... -
Page 50: 3-Point Attachment Frame
Structure and function 5.11 3-point attachment frame The frame of the ZA-X is designed so that it meets the requirements and dimensions of 3- point attachment of Category II or I and II. ZA-X 902 /1402 Fig. 37/… (1) Upper coupling point with switchable upper link pin for Category I / Category II (2) Lower coupling points Category II Fig. -
Page 51: Boundary Spreading/Side Spreading
Structure and function 5.12 Boundary spreading/side spreading Limiter X (optional) Only for ZA-X 902 and ZA-X 1402. If the first tramline is half the working width of the field edge, you can carry out border spreading via remote control using the Limiter X. Fig. -
Page 52: Calibration Kit (Optional)
Structure and function 5.13 Calibration kit (optional) The calibration kit is used to determine the slider position for the desired spread rate using a nom- ogram. Installing: 1. Remove the plastic plug (Fig. 42/1). 2. Mount the outlet chute (Fig. 43/1) using the fastening screws (Fig. -
Page 53: Transport And Parking Device (Removable, Optional)
Structure and function 5.14 Transport and parking device (removable, optional) The removable transport and parking device enables easy coupling to the tractor's three-point hydraulic system and easy manoeuvring in the yard and indoors. To prevent the fertiliser spreader from rolling, the guide rollers are equipped with a locking system. -
Page 54: Coupling Device
Structure and function 5.15 Coupling device CAUTION The coupling device is used to couple implements and double-axle trailer in the following cases: • The forward speed does not ex- ceed 25 km/h. Fig. 47 • The trailer has an overrun brake or a brake system that can be ac- tuated by the driver of the tractor. -
Page 55: Hopper Extensions (Optional)
Structure and function 5.17 Hopper extensions (optional) Fig. 51: Narrow hopper extensions: • S200 for ZA-XW502 • S250 for ZA-X 602 • S350 for ZA-X 902 / 1402 Fig. 52: Wide hopper extensions: Fig. 51 • L800 for ZA-X 902 (See also Seite 35.) Fig. -
Page 56: Row Spreading Attachment For Specialised Crops
Structure and function 5.18 Row spreading attachment for specialised crops The 2-row spreading attachment (Fig. 53) for row and specialised crops can be retrofitted at any time. The row spacing that can be spread can be set between 2 m and 6 m. 4 x L=118 mm Fig. - Page 57 Structure and function Conversion of spread rate in g/plant to kg/ha D [g/plant] Application rate [kg/ha] = x 10 s [m] x b [m] – Amount of fertilizer per plant – Distance of the rows – Working width = 2 x b –...
- Page 58 Structure and function Calcium cyanamide 19.8% N Perika 1.02 kg/l SKW: 1.26 kg/l ESTA Kieserit gran. 25% MgO K+SA: 1.02 kg/l Perika (Kst) 19.8% N Agroline: Slider Working width [m] = 2 x s position km/h km/h km/h km/h km/h 150 120 100 100 256 205 170 170 136 114 114 415 332 277 277 221 185 185 147 123 166 133 111 138 111...
-
Page 59: Setting Chart
Through the FertiliserService application for Android and iOS mobile devices • From the online FertiliserService → Service → FertiliserService www.amazone.de Using the QR codes shown below, you can directly access the AMA- ZONE website to download the FertiliserService application. Android Contact partners in the respective countries: ... - Page 60 → Fertiliser Service for the please refer to www.amazone.de most up-to-date version of the setting chart, • the AMAZONE Fertiliser Service will assist you over the tele- phone in assigning the fertilisers and setting recommendations. +49 (0) 54 05 / 501 111 •...
-
Page 61: Commissioning
Commissioning Commissioning This section contains information • on commissioning your machine. • on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must have read and understood the operating manual. •... -
Page 62: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! • Check the suitability of your tractor, before connecting the ma- chine to the tractor. You may only connect the machine to tractors suitable for the purpose. - Page 63 Commissioning 6.1.1.1 Data required for the calculation Fig. 55 [kg] Empty tractor weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Total weight of rear-mounted machine or See technical data for machine or rear bal- rear ballast last...
- Page 64 Commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to en- V min sure steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7). 6.1.1.3 Calculation of the actual front axle load of the tractor T V tat...
- Page 65 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two operating manual tyres) Minimum ballast front / rear ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load •...
-
Page 66: Installing The Pto Shaft On The Machine
Commissioning Installing the PTO shaft on the machine CAUTION • Use only the PTO shaft prescribed by AMAZONE! • Install the PTO shaft only with the spreader detached and in an unloaded condition. WARNING Danger of catching or entrapment by the unprotected input shaft of... -
Page 67: Adjusting The Length Of The Pto Shaft To The Tractor
Commissioning Adjusting the length of the PTO shaft to the tractor WARNING Dangers exist from damaged and/or destroyed, flying parts if the PTO shaft is upended or pulls apart while the machine coupled to the tractor is being raised/lowered because the length of the PTO shaft has not been adjusted properly. - Page 68 Commissioning WARNING Danger of crushing from unintentional: • Rolling of the tractor and the connected machine! • Lowering of the lifted machine! Secure the tractor and machine from unintentional starting and unin- tentional rolling and secure the machine unintentional lowering before entering the danger zone between the tractor and lifted machine in order to adjust the PTO shaft.
-
Page 69: Securing The Tractor / Machine Against Unintentional Start-Up And Rolling
Commissioning Securing the tractor / machine against unintentional start-up and roll- WARNING Risk of contusions, cutting, catching, drawing in and knocks when making interventions in the machine through • Unintentional falling of the unsecured machine raised using the tractor's three-point hydraulic system. •... -
Page 70: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and decoupling the machine, comply with the chapter "Safety information for the user", page 23. WARNING Risk of contusions from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine! Secure the tractor and machine against unintentional start-up and rolling, before entering the danger area between the tractor and ma- chine when coupling or decoupling the machine. - Page 71 Coupling and uncoupling the machine WARNING Risk of contusions, cutting, catching, drawing in and knocks when the machine unexpectedly releases from the tractor! • Use the intended equipment to connect the tractor and the ma- chine in the proper way. •...
- Page 72 Coupling and uncoupling the machine 3. Direct people out of the danger area between the tractor and machine before you approach the machine with the tractor. 4. Couple the PTO shaft and supply lines before coupling the ma- chine and the tractor. Drive the tractor up to the machine to leave a clearance of approximately 25 cm between tractor and machine.
-
Page 73: Uncoupling The Machine
Coupling and uncoupling the machine Uncoupling the machine WARNING Risk of contusions, cutting, catching, drawing in and knocks through insufficient stability and possible tilting of the uncou- pled machine! Park the empty machine on a horizontal space with a hard surface. When uncoupling the machine, there must always be enough space in front of the machine, so that you can align the tractor with the ma- chine if necessary. -
Page 74: Adjustments
Adjustments Adjustments When performing any adjustment work on the machine, observe the information in the following chapters • "Warning pictograms and other labels on the machine" from page 17 and • "Safety information for the operator" from page 23. Observing this information is important for your safety. WARNING Risk of contusions, cutting, catching, drawing in and knocks through... -
Page 75: Adjusting The Mounting Height
Adjustments Adjusting the mounting height WARNING Danger of crushing and / or impact for persons behind / under the fertiliser spreader due to unintentional dropping of the ferti- liser spreader if the upper link halves are accidentally rotated apart or tear apart! Make sure no persons are present in the danger area behind or be- low the machine before adjusting the mounting height via the upper link. -
Page 76: Late Topdressing
Adjustments 8.1.1 Late topdressing The shorter spreading vanes are equipped with swivel blades that can be pivoted up without using tools (Fig. 61/1) and allow late topdressing of grain up to a crop height of 1 m without addi- tional accessories. 1. -
Page 77: Setting The Spread Rate
Adjustments Setting the spread rate CAUTION Set the spread rate only when the machine is attached, the drive switched off and the sliders closed. 8.2.1 Setting the slider position using the setting lever Determine the specific slider position required, either by taking it directly from the setting chart or by measuring it using the calibration kit (op- tional). -
Page 78: Setting The Spread Rate According To The Setting Chart
Adjustments 8.2.2 Setting the spread rate according to the setting chart Take the slider position directly from the setting chart, taking the fol- lowing into account: • The type of fertiliser to be spread. • Working width [m]. • Working speed [km/h]. •... -
Page 79: Determining The Slider Position Using The Calibration Kit (Optional)
Adjustments 8.2.3 Determining the slider position using the calibration kit (optional) The calibration kit is used to determine the shutter position for the desired spread rate without setting chart using a nomogram or a slide ruler. When the slider position is being determined, both sliders of the outlet openings remain closed and the universal joint shaft remains switched off. - Page 80 Adjustments Example: Desired working width: 12 m Desired spread rate: 260 kg/ha Working speed: 8 km/h 1. Hook the collection bucket (Fig. 67/1) into the holder using the bracket (Fig. 67/2). Latch the collection bucket into the clamp- ing device (Fig. 67/3). 2.
- Page 81 Adjustments 4. On the field, measure the exact calibration distance. Mark the beginning and end points (Fig. 70). 5. Drive the exact calibration distance from the beginning to the end point under field condi- Fig. 70 tions, i.e. with the specified constant work- ing speed.
-
Page 82: Setting The Working Width
Adjustments Setting the working width • The type of fertiliser and desired working width determine the setting of the pivotable spreading vanes. The specific spreading properties of a fertiliser influence its throwing range. The pivotable spreading vanes allow the ad- justment of these specific spreading properties of a fertiliser, so that the respective fertiliser can be spread over the desired working width. -
Page 83: Adjusting The Spreading Vane Positions
Adjustments 8.3.1 Adjusting the spreading vane positions Fig. 73 (1) Scale (2) Scale (3) Short spreading vane (4) Long spreading vane (5) Read-off edge (6) Read-off edge (7) Thumb nut Two different scales, designed so as to make it impossible to confuse them, are arranged on each spreading disc for precision setting of the individual spreading vane positions. - Page 84 Adjustments Adjust the spreading vanes as follows: 1. Switch off the tractor's universal joint shaft. 2. Secure the tractor against unintentional starting and rolling away, see the chapter "Securing the tractor against unintentional starting and rolling away", from page 69. 3.
-
Page 85: Checking The Working Width Using The Mobile Fertiliser Test Rig (Optional)
Adjustments Checking the working width using the mobile fertiliser test rig (option- The setting values of the setting chart are to be considered guideline values,as the spreading properties of the different kinds of fertiliser change. We recommend checking the set working width of the centrifugal broadcaster using the mobile fertiliser test rig. -
Page 86: Boundary, Ditch And Side Spreading
Adjustments Boundary, ditch and side spreading 1. Boundary spreading in accordance with fertiliser ordinance (Fig. 75): The border is delineated by a road or body of water. The fertiliser ordinance specifies the following: Fig. 75 • No fertiliser is permitted to fall across the border. -
Page 87: Boundary And Side Spreading With Limiter X (Optional)
Adjustments Boundary and side spreading with Limiter X (optional) 8.5.1 The Limiter X is used for left-side boundary spreading at half working width. The setting of the Limiter X depends on the edge distance, type of fertiliser and whether boundary spreading or side spreading is be- ing used. - Page 88 Adjustments Setting according to setting chart Fig. 79 • Settings are configured by moving the border spread deflector on the guide bracket (Fig. 79/1). • The values to be read from the setting chart also appear on the border spread deflector (Fig. 79/2). •...
-
Page 89: Boundary And Side Spreading With The Tele-Quick Border Spreading Vane
Adjustments 8.5.2 Boundary and side spreading with the Tele-Quick border spreading vane The Tele-Quick border spreading vane is used for left-side boundary spreading at half working width. The swivelling, telescope-like Tele-Quick border spreading vane allows the fertiliser throwing range of the fertiliser to be adjusted to the dis- tance of the first track (tramline) from the field border. - Page 90 Adjustments Procedure for adjustment 1. Remove the border spreading vane (Fig. 81/1) from the holder (Fig. 81/2). 2. Remove the long spreading vane (Fig. 81/3) of the left spreading disc (Fig. 81/4). → When not in use, secure the Tele-Quick border spreading vane or the long spread- ing vane in the holder.
-
Page 91: Boundary Spreading With Border Spread Deflector (Optional)
Adjustments 7. For boundary spreading, move the slider position of the setting lever (Fig. 84/1) on the left side of the machine back by two scale intervals (Fig. 84/2). When finished boundary spreading, return the left slider back to its original position and replace the spreading vanes. -
Page 92: Switching The Agitator Head On And Off
Adjustments Switching the agitator head on and off To switch off the agitator head (Fig. 87/1), pull out the lynch pin (Fig. 87/2) below the corre- sponding hopper tip. WARNING When switching on the agitator head again, be absolutely certain that the agitator head finger (Fig. -
Page 93: Transportation
Transportation Transportation • Comply with the chapter "Safety information for the user", from page 25 when moving. • Before moving off, check: ο The correct connection of the supply lines ο The lighting system for damage, function and cleanliness ο The brake and hydraulic system for visible damage WARNING Risk of contusions, cutting, catching, drawing in and knocks... - Page 94 Transportation CAUTION The coupling device is used to couple implements and double- axle trailer in the following cases: • The forward speed does not exceed 25 km/h. • The trailer has an overrun brake or a brake system that can be actuated by the driver of the tractor.
-
Page 95: Use Of The Machine
Use of the machine Use of the machine When using the machine, observe the information in the following sections: • "Warning pictograms and other labels on the machine" • "Safety information for the user", on page 23 ff. Observing this information is important for your safety. WARNING Danger from catching, entanglement, pulling in or entrapment during machine operation due to accessible powered elements... - Page 96 Use of the machine WARNING Risk of contusions, cutting, catching, drawing in and knocks through unintentional releasing of the coupled machine! Before each use of the machine, carry out a visual check that the upper and lower link pins are firmly secured against unintentional release.
-
Page 97: Filling The Centrifugal Broadcaster
Use of the machine 10.1 Filling the centrifugal broadcaster CAUTION • Never fill a fertiliser spreader unless it is hitched to the trac- tor. • Never unhitch a fertiliser spreader or roll it (using a transport system) while it is full. →... -
Page 98: Spreading Operation
Use of the machine 10.2 Spreading operation • The spreading vanes and swivel blades are made of especially hard-wearing stainless steel. However, the spreading vanes and swivel blades are wearing parts. • The type of fertiliser, times of use and spread rates influence the service life of spreading vanes and swivel blades. - Page 99 Use of the machine CAUTION Danger from breaking age during operation when the overload clutch of the PTO shaft engages (if installed)! Switch off the universal joint shaft of the tractor immediately if the overload clutch of the PTO shaft engages. This avoids damaging the overload clutch.
- Page 100 Use of the machine • The fertiliser spreader is coupled to the tractor and the hydraulic hoses are connected. • The settings have been configured. 1. Couple the universal joint shaft at a low tractor engine speed. • Never open the two sliders until the required universal joint shaft speed has been reached.
-
Page 101: Complete Discharging
Use of the machine 10.2.1 Complete discharging WARNING Risk of contusions, cutting, catching, drawing in and knocks through • Unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • Unintentional start-up and rolling of the tractor-machine combination. -
Page 102: Recommendation For Working In Headlands
Use of the machine 10.3 Recommendation for working in headlands Correctly laid tramlines correctly is the prerequi- site for accurate work at field boundaries or edg- When using the following machines: • Limiter border spreading device • Tele-Quick border spreading vanes The first tramline (Fig. -
Page 103: Notes For Spreading Slug Pellets (E.g. Mesurol)
Use of the machine 10.4 Notes for spreading slug pellets (e.g. Mesurol) The standard model ZA-X can also be used for wide-area spread- ing of slug pellets. The slug pellets (e.g. Mesurol) may either be pel- lets or have a pellet-like shape and are spread in relatively small quantities (e.g. -
Page 104: Spread Rate Check With The Machine At A Standstill
Use of the machine 10.4.1 Spread rate check with the machine at a standstill You can carry out a spread rate check with the machine at a standstill if you know the exact driving speed of the tractor on the field. Example: Product: Slug pellets... - Page 105 Use of the machine 1. Drive the universal joint shaft at a speed of 540 rpm. 2. Open both sliders for exactly 3 min. 45 sec. 3. Weigh the quantity of product collected [kg] (for 0.5 ha), e.g. 1.5 4. Convert the quantity of product collected [kg] to the spread rate [kg/ha].
-
Page 106: Faults
Replaced defective or worn parts immediately. The spreading properties of your Contact the fertiliser differ from those of the AMAZONE Fertiliser Service. one we tested when creating the setting chart. +49 5405 501111 Too much fertiliser in the overlap Prescribed spreading disc speed Reduce tractor engine speed. -
Page 107: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through • Unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • Unintentional falling of raised, unsecured machine parts. •... -
Page 108: Lubrication Instructions
Cleaning, maintenance and repairs • Clean machine with regular water jet (oiled implements only at washbays with oil separators). • Give particular attention to cleaning discharge openings and sliders. • Remove fertiliser deposits from the spreading discs and the spreading vanes. •... -
Page 109: Maintenance Plan - Overview
Cleaning, maintenance and repairs 12.3 Maintenance plan – Overview • Carry out maintenance work when the first interval is reached. • The times, continuous services or maintenance intervals of any third party documentation shall have priority. Daily Maintenance work see page Component Workshop work •... -
Page 110: Removing The Pto Shaft
Cleaning, maintenance and repairs 12.4 Removing the PTO shaft 1. Move the PTO shaft guard into installation position (Fig. 94). 2. Remove the grease nipple (Fig. 95/1) in the connection fork (Fig. 95/3) of the PTO shaft (Fig. 95/2). 3. Remove the shear bolt (Fig. 95/4) between the fork flange of the PTO shaft and the flange of the gearbox input shaft. -
Page 111: Gearbox
Cleaning, maintenance and repairs 12.7 Gearbox Used under normal conditions, the gearbox is maintenance-free. The gearbox is shipped from the factory with sufficient gear oil. It is usually not necessary to top up the oil. However, obvious evidence such as new oil stains on the machine's parking space or on machine parts and/or loud noises indicate an oil leak from the gearbox. -
Page 112: Replacing The Spreading Vanes And Swivel Blades
Cleaning, maintenance and repairs 12.8 Replacing the spreading vanes and swivel blades • The technical condition of the spreading vanes, including their swivel blades, is essential for uniform lateral distribution of the fertiliser on the field (i.e. forming strips). • The spreading vanes are made of especially wear-resistant stainless steel. -
Page 113: Replacing The Swivel Blades
Cleaning, maintenance and repairs 12.8.2 Replacing the swivel blades WARNING Danger of ejection of spreading vanes caused by the uninten- tional release of fixing bolts and quick-release screw connec- tions! • When replacing the spreading vanes, it is essential to replace used self-locking nuts of the fixing bolts with new ones. -
Page 114: Check The Clearances Between The Agitator Finger/Hopper Wall And Spreading Vane/Feed Plates
Cleaning, maintenance and repairs 12.9 Check the clearances between the agitator finger/hopper wall and spreading vane/feed plates The clearance between the hopper wall (Fig. 100/1) and agitator head finger (Fig. 100/2) must be 6-7 mm. Bend the tip of the agitator finger if necessary. - Page 115 Cleaning, maintenance and repairs 4. In each exposed opening section, ο the edge (Fig. 102/1) of the slider must be exactly flush with the bottom corner (Fig. 102/2) of the discharge opening. ο the adjustment gauge (optional Fig. 103/1) must be able to be adapted easily.
-
Page 116: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Use only original AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 117: 12.11.1 Labelling Of Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.11.1 Labelling of hydraulic hose lines The valve chest identification provides the following information: Fig. 105/... (1) Manufacturer's mark on the hydraulic hose line (A1HF) (2) Date of manufacturer of the hydraulic hose line (04 / 02 = Year / Month = February 2004) (3) Maximum approved operating pressure Fig. -
Page 118: 12.11.4 Installation And Removal Of Hydraulic Hose Lines
12.11.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Use only original AMAZONE hydraulic hose lines! • Ensure cleanliness. • Always install the hydraulic hose lines to ensure the following in all operating positions ο... -
Page 119: Electric Lighting System
Cleaning, maintenance and repairs 12.12 Electric lighting system WARNING Replace defective bulbs immediately so that you do not pose a hazard to other motorists and cyclists! Replacement of light bulbs: 1. Unscrew the sight glass. 2. Remove the defective bulb. 3. -
Page 120: Hydraulic Diagram
Cleaning, maintenance and repairs 12.14 Hydraulic diagram Fig. 106 (1) Connection to control unit (2) 2-way control ο Left slider → Hose marking yellow ο Right slider → Hose marking green Fig. 107 (1) Connection to control unit (2) 3-way control ο... -
Page 121: Screw Tightening Torques
Cleaning, maintenance and repairs 12.15 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1.5 M 16 M 16x1.5 M 18 M 18x1.5 M 20 M 20x1.5 M 22 M 22x1.5 1050... - Page 122 H. DREYER GmbH & Co. KG Postfach 51 Tel.: + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste e-mail: amazone@amazone.de Germany http:// www.amazone.de Plants: D-27794 Hude • D-04249 Leipzig • F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil cultivation machines...
Need help?
Do you have a question about the ZA-X Perfect 602 and is the answer not in the manual?
Questions and answers