Related Manuals for Omegasonics PowerLift 4560
Summary of Contents for Omegasonics PowerLift 4560
- Page 1 Operation & Instruction Manual PowerLift 4560 Ultrasonic Cleaning System 500 Lbs. Lift-Table 3 phase/240 VAC/ 30 Amp Read all instructions thoroughly before operating this equipment...
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Page 2: Ultrasonic Cleaning Process
Omegasonics provides a complete line of quality ultrasonic cleaning washers developed for industries that have historically used obsolete technology and environmentally unsafe cleaning solvents. We provide state-of-the-art, labor saving, fast, efficient and environmentally safe cleaning alternative. - Page 3 Frequency The output frequency of the ultrasonic cleaning system has to be correct for the application. The most common frequency today for the majority of applications is 40 kHz. More than 98% of ultrasonic cleaning application should be done with a 40 kHz ultrasonic cleaning system.
- Page 4 WARNINGS Failure to read these warnings may cause the unit to fail. Failure to read these warnings may cause personal injury or property damage. · Equipment should only be operated on a three phase, 208 - 240VAC, 30 Amp grounded electrical system. ·...
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Page 5: Equipment Set-Up
EQUIPMENT SET-UP · Locate the machine on a level surface. · Be sure the drain valves are completely closed before filling the machine. · Connect facility air pressure to the lift-table. 50 psi is the minimum requirement. · Energize the machine. ·... -
Page 6: Setup Screen
SET-UP · Pull and turn the E-STOP clockwise-CW to energize the machine. · The AUTO-FILL button is Enabled (shown as a blue button) on the START SCREEN and will fill until the main tank is completely full to the level of the overflow weir and the weir tank level sensor is activated. -
Page 7: Sound Off
· Setting Sonic Cycle Time · Press the Blue box – SOUND CYCLE TIME. · A numeric screen will display to the right. · Input the desired time cycle (increments in minutes only) by pressing the appropriate numbers. · Press ← to enter the selected set point into memory. The maximum time that can be entered is 600 minutes. - Page 8 · Setting Time Clock · Press HEAT TIME CLOCK · The days of the week will display as follows: MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY SUNDAY · Red day button indicates that day is inactive and is displayed as OFF. ·...
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Page 9: Machine Operation
MACHINE OPERATION · Press START SCREEN if not currently in that mode. · Display will be as shown on page 5. · The color shown to the operator which action will be taken by pushing the indicates selected button. Pressing Green or Yellow function buttons indicates that this function is currently disengaged and will be engaged when pressed. - Page 10 · The heat circuit, agitation circuit and ultrasound can all be operated simultaneously. · The heat circuit and pump filtration circuit can be operated simultaneously. · The ultrasound and pump filtration circuits are electrically interlocked and the filtration system will not operate during the ultrasonic cleaning process. ·...
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Page 11: Water Quality
A reputable and licensed waste transportation firm should perform removal of all waste materials. · Omegasonics is not liable for improper handling of waste materials. WATER QUALITY The quality of the customer’s water source can have an important effect on the performance of the ultrasonic equipment. -
Page 12: Cleaning Agents
CLEANING AGENTS Omegasonics carries a full line of cleaning agents. Each cleaning agent has a unique cleaning specialty and use. Some of the products are as follows. · OmegaClean – General to heavy-duty degreaser which will remove carbon, oil, grease and dirt from a variety of metals and will not harm aluminum finishes. -
Page 13: Operating Hints
Cleaning agents should be changed periodically depending on usage. · When discharging bath and waste, follow all environmental and regulatory requirements. A reputable and licensed waste transportation firm should perform removal of all waste materials. · Omegasonics is not liable for improper handling of waste materials. -
Page 14: Changing Filters
CHANGING FILTERS · Prior to changing the filters, the water level in the tank must be below the level of the filter. Follow the prescribed equipment maintenance procedures above. · Filters should be changed periodically depending on the usage of the equipment and the contaminants being removed. -
Page 15: Limited Warranty
(800) 669-8227 LIMITED WARRANTY Omegasonics warrants the Custom Power Lift 4560 ultrasonic cleaner for a period of one (1) year from the date of purchase, when used in accordance with the manufacturer’s instructions. During the warranty period, Omegasonics will repair or replace free of charge at an authorized repair service center all parts that are defective because of material or workmanship.