Related Manuals for Omegasonics OMG-4030
Summary of Contents for Omegasonics OMG-4030
- Page 1 Omegasonics Ultrasonic Cleaning Equipment Operation & Instruction Manual OMEGASONICS Model OMG-4030 3 Phase/240 VAC/50 Amp Read all instructions thoroughly before operating this equipment...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction………………………………………………………………………..3 Warnings…………………………………………………………………………..4 Set-Up……………………………………………………………………………..5 General……………………………………………………………………..5 Digital Temperature……………………………………………………….6 Digital Timer………………………………………………………………..7 Cleaning Procedures…………………………………………………………..8 Machine Operation………………………………………………………..8 FDM Parts ……...………………………………………………………..9 FDM Recipes...……………..…………………………………………….10 Equipment Maintenance……………………………………………………….11 General……………………………………………………………………11 Tank Draining…………………………………………………………….11 Limited Warranty ………………………………………………………………..12 Trouble Shooting ………………………………………………………………..13 Parts List…………………………………………………………………………17 Schematics………………………………………………………………………18... -
Page 3: Introduction
Omegasonics provides a complete line of quality ultrasonic cleaning washers that have been developed for industries that have historically used technology that is quickly becoming outdated. -
Page 4: Warnings
· Do not rest parts to be cleaned directly on the radiating surface. A tank rack that rests on the bottom or an Omegasonics basket with built-in runners must be used. · Do not open the internal circuitry of the equipment, disassemble any part or parts, or move or remove any components or electrical devices. -
Page 5: Set-Up
· Set digital timer and temperature controls. · The OMG-4030 utilizes (6) 900 Watt built-in silicone heating element and is well insulated. The time required to heat the machine initially will vary between six (6) and nine (9) hours. The unit heats water at approximately fifteen (15) degrees per hour. -
Page 6: Digital Temperature
(and the OUT light) will go on/off based on a 5˚ variance. This protects the life of the motor contrator. · AT, ALM 2: Omegasonics use only. · Return Key Operation · The temperature controller is factory set at 150˚F. -
Page 7: Digital Timer
Digital Timer Operation · The 4-digit number on the upper display is the amount of time that the machine has been in actual operation. It will count up to the preset value. · The illuminated 4-digit number on the lower display is the preset value. ·... -
Page 8: Cleaning Procedures
CLEANING PROCEDURES Machine Operation · If you haven’t done so already, press the green button marked POWER. The button will illuminate. The control panel is now energized. · To activate the ultrasound, turn the switch marked SONICS to the ON position. The selector switch will spring back to the center position. -
Page 9: Fdm Parts
CLEANING PROCEDURES – FDM PARTS · Be careful not to overload the system and/or the baskets. · Many times you can achieve better results by cleaning two smaller loads rather than one large load. · When lowering the items into the tank via baskets or tongs, be sure to arrange the items so they are not touching the bottom of the tank. -
Page 10: Fdm Recipes
TABLE 1: FDM RECIPES Support Structure MATERIAL SR20 SR30 SR100 SR110 158°F 158°F Polycarbonate 167° - 176°F Nylon 12 >2" Part 145°F Nylon 12 <3" Part 158°F PCABS 158°F 158°F Polycarbonate ISO 167° - 176°F ABS Translucent 158°F 158°F ABS I-Medical 158°F 158°F Ultem... -
Page 11: Equipment Maintenance
Always thoroughly inspect drain areas for leaks. When discharging bath and waste, follow all environmental and regulatory requirements. A reputable and licensed waste transportation firm should perform removal of all waste materials. Omegasonics is not liable for improper handling of waste materials. -
Page 12: Limited Warranty
LIMITED WARRANTY Omegasonics warrants the OMG-4030 ultrasonic cleaner for a period of two (2) years from the date of delivery, when used in accordance with the manufacturer’s instructions. During the warranty period, Omegasonics will repair or replace free of charge at an authorized repair service center all parts that are defective because of material or workmanship. -
Page 13: Trouble Shooting
The machine will be operational, but will have no low water level protection. e. Replace the defective float switch. 8. If either instruction 6 or 7 does not solve the issue, replace ice cube relay. 9. Contact Omegasonics to order a replacement ice cube relay. - Page 14 Plug in one generator at a time (there are four total) to isolate which exact generator is causing issue. b. Contact Omegasonics to have the existing generator repaired or replaced. 6. If no specific circuit causes the internal circuit breaker to trip but the issue occurs sporadically, then the circuit breaker will need to be replaced.
- Page 15 If you cannot push in the coil manually, the contactor needs to be replaced. 11. Contact Omegasonics for a generator RMA or to order a replacement contactor. The unit trips the GFCI circuit breaker when the ultrasound operates. 1. GFCI circuit breakers will cause intermittent trips with ultrasound.
- Page 16 5 Amp / 2 Pole 10 Amp / 2 Pole 10 Amp / 2 Pole 10 Amp / 2 10 Amp / 2 Pole 15 Amp / 3 Pole Fuse Holder Fuse Holder Fuse Holder Fuse Holder Fuse Holder Fuse Holder Ice Cube Relay Sound Contactor Sound Contactor...
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Page 17: Parts List
PARTS LIST · Thermal Overload Auto Reset – Thermal Overload · Float Sensor – Float-Stainless Steel · Generator (4) – OMG-9002-40U · Digital Timer - Timer · Digital Temperature Controller – Digital Temp · 3 Position Selector (“Sonics”) – Switch-3 Position Selector ·...