Table Of Contents - Grizzly G0949G Owner's Manual

INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Glossary of Terms ......................................... 7
Machine Data Sheet ...................................... 8
SECTION 1: SAFETY ..................................... 11
Safety Instructions for Machinery ................ 11
Additional Safety for Metal Lathes ............... 13
Additional Chuck Safety ............................... 14
SECTION 2: POWER SUPPLY ...................... 15
SECTION 3: SETUP ....................................... 17
Preparation .................................................. 17
Needed for Setup ......................................... 17
Unpacking .................................................... 17
Inventory ...................................................... 18
Cleanup ........................................................ 20
Site Considerations ...................................... 21
Assembly ..................................................... 22
Anchoring to Floor ....................................... 24
Leveling ........................................................ 24
Lubricating Lathe ......................................... 25
Test Run ...................................................... 25
Spindle Break-In .......................................... 28
Recommended Adjustments ........................ 28
SECTION 4: OPERATIONS ........................... 29
Operation Overview ..................................... 29
Chuck & Faceplate Mounting....................... 30
Camlock Stud Installation ............................ 30
Chuck Safety & Support Devices ................ 31
Chuck Installation......................................... 31
Chuck Removal............................................ 33
Scroll Chuck Clamping ................................ 33
Changing Jaw Set ........................................ 34
4-Jaw Chuck ................................................ 35
Faceplate ..................................................... 36
Tailstock ....................................................... 37
Centers ........................................................ 40
Steady Rest ................................................. 43
Follow Rest .................................................. 44
Carriage & Slide Locks ................................ 44
Compound Rest ........................................... 45
Tool Post ...................................................... 45
Spindle Spider.............................................. 47
Manual Feed ................................................ 47
Spindle Speed.............................................. 48
Power Feed.................................................. 49
End Gears .................................................... 51
Threading ..................................................... 54

Table of Contents

SECTION 5: ACCESSORIES ......................... 57
SECTION 6: MAINTENANCE ......................... 58
Schedule ...................................................... 58
Cleaning/Protecting ...................................... 58
Lubrication ................................................... 59
Machine Storage .......................................... 64
SECTION 7: SERVICE ................................... 65
Troubleshooting ........................................... 65
Backlash Adjustment ................................... 68
Gib Adjustment ............................................ 69
Half Nut Adjustment ..................................... 71
Leadscrew End-Play Adjustment ................. 71
V-Belt Tension & Replacement.................... 72
Leadscrew Shear Pin Replacement ............ 73
Feed Clutch Adjustment .............................. 74
Bearing Preload ........................................... 75
SECTION 8: WIRING ...................................... 78
Wiring Safety Instructions ............................ 78
Wiring Overview ........................................... 79
Electrical Cabinet Wiring .............................. 80
Electrical Cabinet ......................................... 81
Motor ............................................................ 82
Control Panel ............................................... 83
Variable Speed Dial & RPM Indicator.......... 84
SECTION 9: PARTS ....................................... 85
Headstock .................................................... 85
Gearbox ....................................................... 87
Carriage ....................................................... 89
Apron ........................................................... 91
Steady & Follow Rests................................. 93
Bed ............................................................... 96
Electrical Components ................................. 98
Accessories ................................................ 100
Labels & Cosmetics (Front) ....................... 102
Labels & Cosmetics (Rear) ........................ 103
SECTION 10: APPENDIX ............................. 104
G0949G Charts .......................................... 104
WARRANTY & RETURNS ........................... 105