YOKOGAWA YPP6830 Instruction Manual
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YOKOGAWA YPP6830 Instruction Manual

Explosion-proof pulse input rate/totalizer
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YPP6830 EXPLOSION-PROOF
PULSE INPUT RATE/TOTALIZER
•
Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave
(Coil), Square Wave, Opto-Isolated Inputs
•
Explosion-Proof, IP68, NEMA 4X Enclosure
•
Isolated 4-20 mA Output for Rate, Total, or Grand Total
•
5-Digit 0.7" (17.8 mm)Top Display for Rate or Total
•
7 Alphanumeric Character 0.4" (10.2 mm) Bottom Display for Rate,
Total, Grand Total, Units, and Tag
•
13-Digit Totalizer with Total Overflow Feature
•
Through-Glass Button Programming
•
Battery, DC, or Output Loop-Powered Models
•
Two Isolated Open Collector Pulse Outputs, Up to 5 kHz
•
Automatic Rate, Total, & Grand Total Unit Conversions
•
Gate Function for Rate Display of Slow Pulse Rates
•
K-Factor, Scaling, or Live Input Calibration with 32-Point Linearization
•
Password Protection
•
Backlight Standard on All Models
•
Operates from -40 to 75°C
•
Data Logging Functions and Modbus
®
Accessible Data
2 Dart Road • Newnan, Georgia 30265
770-253-7000 • 800-888-6400
Fax: 770-251-2088 • www.yokogawa-usa.com

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  • Page 1 K-Factor, Scaling, or Live Input Calibration with 32-Point Linearization • Password Protection • Backlight Standard on All Models • Operates from -40 to 75°C • ® Data Logging Functions and Modbus Accessible Data 2 Dart Road • Newnan, Georgia 30265 770-253-7000 • 800-888-6400 Fax: 770-251-2088 • www.yokogawa-usa.com...
  • Page 2 Yokogawa Corporation of America warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Yokogawa’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.

  • Page 3: Introduction

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual INTRODUCTION The YPP6830 is a rugged, explosion-proof, pulse input rate/totalizer for demanding applications in hazardous areas or in harsh environments. It can be programmed using the four Through-Glass Buttons, without removing the cover, or with four internal push-buttons.

  • Page 4: Table Of Contents

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Table of Contents INTRODUCTION ---------------------------------------------------------------------- 3 ORDERING INFORMATION ------------------------------------------------------- 3 SPECIFICATIONS -------------------------------------------------------------------- 7 General ------------------------------------------------------------------------------------------- 7 Rate Input ---------------------------------------------------------------------------------------- 9 Rate/Totalizer --------------------------------------------------------------------------------- 10 4-20 mA Transmitter Output ------------------------------------------------------------ 12 Open Collector Outputs ------------------------------------------------------------------ 12...
  • Page 5 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting the Rate Display Units (rateU) ----------------------------------------- 42 Total Units (tot U) ------------------------------------------------------------------- 43 Grand Total Units (GtotU) --------------------------------------------------------- 44 Automatic Unit Conversions ------------------------------------------------------- 45 Custom Units Entry (USER) --------------------------------------------------------- 45 Custom Units Rate Conversion Factor (ratCF) ------------------------------ 45...
  • Page 6 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Standby Mode (STANDBY) ................. 87 Wakeup the Meter (WAKEUP?) ----------------------------------------------------- 87 OPERATION -------------------------------------------------------------------------- 88 Front Panel Buttons Operation -------------------------------------------------------- 88 Grand Total Reading (GrTOTAL) -------------------------------------------------------- 91 Max/Min Readings (MAXIMUM, MINIMUM) ---------------------------------------------- 91 Resetting the Total (RESET TOTAL?) --------------------------------------------------- 92...

  • Page 7: Specifications

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual SPECIFICATIONS Except where noted all specifications apply to operation at +25°C. General DISPLAY Five Digits Top 0.7" (17.8 mm) high, 7-segment, Display (0 to 99999) automatic lead zero blanking. Seven Characters 0.4" (10.2 mm) high, 14-segment, Bottom Display automatic lead zero blanking.
  • Page 8 YPP6830 Pulse Input Rate/Totalizer Instruction Manual POWER OPTIONS 9-30 VDC Powered, 2.2 W max 4-20 mA Output Powered, 30 VDC max Battery Power 9-30 VDC Powered with Battery Backup 4-20 mA Output Powered with Battery Backup BATTERY 3.6 V Primary Lithium (Li-SOCl...

  • Page 9: Rate Input

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual NON-VOLATILE All programmed settings and total reading are stored in non- MEMORY volatile memory for a minimum of ten years if power is lost. CONNECTIONS Screw terminals accept 12 to 22 AWG wire ENCLOSURE Explosion-proof die-cast aluminum with glass window, corrosion resistant epoxy coating, color: green.

  • Page 10: Rate/Totalizer

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual INPUT Pulse input: Greater than 75 kΩ @ 1 kHz. IMPEDANCE Open collector/switch input: 100 kΩ pull-up to 3 V. ACCURACY ±0.03% of calibrated span ±1 count TEMPERATURE Rate display is not affected by changes in temperature.
  • Page 11 YPP6830 Pulse Input Rate/Totalizer Instruction Manual TOTAL & GRAND Gallons, liters, imperial gallons, cubic meters, barrels, TOTAL DISPLAY bushels, cubic yards, cubic feet, cubic inches, liquid barrels, UNITS beer barrels, hectoliters, or custom. Setting is independent for each. TOTAL & GRAND...

  • Page 12: 4-20 Ma Transmitter Output

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual 4-20 mA Transmitter Output OUTPUT Rate/process, total, grand total, or disabled SOURCE SCALING RANGE 4.000 to 20.000 mA for any display range. DISABLE If disabled, the output will output 3.2 mA CALIBRATION Factory Calibrated: 0.0 to 1000.0 = 4-20 mA output UNDERRANGE Output Underrange: 3.8 mA...

  • Page 13: Serial Communications

    Programmable between 0 and 199 ms DELAY PARITY/STOP Even, odd, none with 1 stop bit, or none with 2 stop bits Max of 1.5 character times or 750 μs BYTE-TO-BYTE TIMEOUT Note: Refer to Modbus Register Tables at www.yokogawa-usa.com for details.

  • Page 14: Product Ratings And Approvals

    This information is contained within the serial number with the first four digits representing the year and month in the YYMM format. For European Community: The YPP6830 must be installed in accordance with the ATEX directive 94/9/EC, and the product certificate Sira 13ATEX1121X.

  • Page 15: Electromagnetic Compatibility

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Electromagnetic Compatibility EN 61326:2006 EMISSIONS Safety requirements for measurement, control, and laboratory use – Industrial Group 1 Class A ISM emissions requirements Class A Radiated Emissions EN 61326:2006 IMMUNITY Safety requirements for measurement, control, and laboratory use ±4 kV contact,...

  • Page 16: Installation

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual INSTALLATION For Installation in USA: The YPP6830 must be installed in accordance with the National Electrical Code (NEC) NFPA 70. For Installation in Canada: The YPP6830 must be installed in accordance with the Canadian Electrical Code CSA 22.1.

  • Page 17: Mounting

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Mounting The YPP6830 has two slotted mounting flanges that may be used for pipe mounting or wall mounting. Alternatively, the unit may be supported by the conduit using the conduit holes provided. Refer to Mounting Dimensions, page 96 for details.

  • Page 18: Table Of Figures Figure 1. Connector Board

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Connections (continued) Signal input positive terminal connection Signal input negative terminal connection DC power supply input return/negative, reset contact closure common Contact closure reset pull-up to 1.8 VDC DC Power positive terminal connection 4-20 mA transmitter DC power positive terminal connection.

  • Page 19: Input Signal Connections

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Input Signal Connections Signal connections are made to a barrier terminal mounted in the base of the enclosure. Input level and type are configured using the slide switches on the bottom of the display module as shown in the lower right of the following figures.

  • Page 20: Figure 5. Npn Open Collector Input (Npn)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual +3.0 V SENSOR 100 kOhm Internal Pullup INPUT LEVEL Figure 5. NPN Open Collector Input (NPN) Power Supply SENSOR 100 kOhm Internal Pull-Down INPUT LEVEL Figure 6. PNP Sensor with External Power (PNP) +3.0 V...

  • Page 21: Dc Power Connection

    Models configured for DC power (YPP6830-A) are provided with a terminal labeled P+ and are wired as shown in Figure 9. Models configured for battery power (YPP6830-B) may optionally be connected to DC power and the battery will function as backup power when DC is lost.

  • Page 22: 4-20 Ma Transmitter Output Connections

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual 4-20 mA Transmitter Output Connections Output connections are made to two terminals labeled LP+ and LP-. Connect to an input device such as a remote display or chart recorder as shown in Figure 10.

  • Page 23: Open Collector Output Connections

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Open Collector Output Connections Open collector output 1 and 2 connections are made to terminals labeled OC1+ and OC1-, and OC2+ and OC2-. Connect the alarm or pulse input device as shown in Figure 13.

  • Page 24: Battery Replacement

    NOTICE: Battery may only be replaced with an original Model YPPABAT36C supplied by Yokogawa. Do not recharge battery. Do not replace with used battery. • Remove cover and display module and disconnect display module ribbon cable.

  • Page 25: Setup And Programming

    Through-Glass Buttons. Through-Glass Buttons The YPP6830 is equipped with four sensors that operate as through-glass buttons so that it can be programmed and operated without removing the cover (and exposing the electronics) in a hazardous area. These buttons can be disabled for security by using the THRU-GLASS BUTTONS switch and selecting the OFF setting.
  • Page 26 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Through-Glass Button Tips and Troubleshooting The Through-Glass Buttons are designed to filter normal levels of ambient interference and to protect against false triggering, however it is recommended that the Through-Glass Buttons be turned off (slide THRU-GLASS BUTTONS switch to OFF) if there is an infrared interference source in line-of-sight to the display or if the buttons are not needed.

  • Page 27: Buttons And Display

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Buttons and Display MENU ENTER RESET DISPLAY Button Description Symbol Status Symbol Menu/ High Alarm Through- Low Alarm Glass Awake MENU RESET Total Alarm Right Arrow/Reset Settings Lockout Password Enabled Through-Glass Power DISPLAY Up Arrow/ Save/Disable.
  • Page 28 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Menu Button • Hold the Menu Through-Glass button when in power save mode (display will show ) to awaken Through-Glass buttons. • Press the Menu button to enter Programming Mode. • Press the Menu button during Programming Mode to return to return to the previous menu selections.

  • Page 29: Setting Numeric Values

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting Numeric Values The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit. The digit being changed blinks. Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.

  • Page 30: Main Menu

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Main Menu The main menu separates the most commonly used functions in the Setup menu, and more complex features in the Advanced menu. Press Menu button to enter Programming Mode then press the Up arrow button to scroll through the main menu.

  • Page 31: Setup Menu Display Functions & Messages

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setup Menu Display Functions & Messages The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.
  • Page 32 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting P/CUST Pulses/custom Set K-factor custom unit Dec. p T K-factor decimal Set the number of decimal points in the K- point factor FAcTR K-factor value Set the K-factor for custom units...
  • Page 33 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting Tot U Total units Select total display units Nmult Total multiplier Select the total units multiplier x1 (no multiplier) Select no multiplier X100 h x100 (h) Select x100 multiplier with h unit prefix...
  • Page 34 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting GrTOT+U` ` ` ` ` ` ` ` ` Grand total & units Display grand total and units GT+TAG Grand total & tag Display the grand total and custom tag GT+U+RU Grand total &...

  • Page 35: Setting Up The Meter (Setup)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting Up the Meter (SETUP) The Setup menu is used to select: Input type selection (INPuT) K-factor number and units (FActr) Display rate, total, and grand total units (Units) Rate and total decimal point position (dec. p t)

  • Page 36: Selecting Input Type (Input)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Selecting Input Type (Input) Seven input types may be set. See Rate Input specifications on page 9 for electrical specifications of the inputs. The following input types may be selected: Active (activ) External power supply driven pulse inputs...
  • Page 37 YPP6830 Pulse Input Rate/Totalizer Instruction Manual...

  • Page 38: Entering The K-Factor (Factr)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Entering the K-Factor (Factr) The meter may be scaled using the K-factor, or conversion factor, function. Most flowmeter manufacturers provide this information with the device. Enter the K-Factor (Factr) menu and select the units defined with the k-factor (example: pulses/gal), the decimal point with highest resolution possible, and program the K-Factor value.

  • Page 39: K-Factor Value (Factr)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual K-Factor Value (factr) Enter the K-factor value. This value is entered in Pulses/Unit as defined by the K- Factor Units parameter. Most flowmeter manufacturers provide this information with the device. Display Units (Units) The Units menu is used to select the display rate units and time (example: Gal/s) and the display units for total and grand total.
  • Page 40 YPP6830 Pulse Input Rate/Totalizer Instruction Manual The following units may be selected as the base units for rate, total, and grand total. Time base for rate and a multiplier for total and grand total units may also be selected separately.

  • Page 41: Setting The Time Base (Tbase)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting the Time Base (tbase) The meter calculates rate based on rate time base and rate display units. The time base is the unit of time used to calculate the rate, and can be set as units per second, minute, hour, or day.

  • Page 42: Setting The Rate Display Units (Rateu)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting the Rate Display Units (rateU) Rate is displayed in terms of a unit of volume, and a time base. The unit selected will be used with the time base to establish the rate unit (example: GAL/S when Units is GAL, and time base is seconds).

  • Page 43: Total Units (Tot U)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Total Units (tot U) This menu is used to select the display units for the total. The base unit and a multiplier prefix are selected. If total and units are selected to display, the multiplier prefix will appear before the total unit (example: MGAL, kL).

  • Page 44: Grand Total Units (Gtotu)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Grand Total Units (GtotU) This menu is used to select the display units for the grand total. The base unit and a multiplier prefix are selected. If grand total and units are selected to display, the multiplier prefix will appear before the total unit (example: MGAL, kL).

  • Page 45: Automatic Unit Conversions

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Automatic Unit Conversions When switching from any standard unit of rate, total, or grand total to any other standard unit, automatic unit conversions are performed by the meter. No unit conversions will be performed when the K-Factor Units (FuNiT) menu is set to custom (CUST).

  • Page 46: Custom Units Total Conversion Factor (Totcf)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Rate Conversion Factor is used to convert to a custom unit of rate display. For example, to display rate as quantity of 2.5 gallon containers when the K-Factor units are set to gallons, enter a conversion factor of 2. 5 00.

  • Page 47: Setting The Decimal Point (Dec. P T)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting the Decimal Point (dec. P T) Rate decimal point may be set with up to four decimal places or with no decimal point at all. Total decimal point may be set with up to six decimal places or with no decimal point at all.

  • Page 48: Configuring The Display (Dsply)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Configuring the Display (Dsply) The top and bottom displays can be independently programmed to display selected information. Top Display (TOp) The top display can be programmed to display rate or total. When displaying total, the top display will only show the 5 least significant digits, with no overflow display, for a total from 0 to 99999.

  • Page 49: Bottom Display (Botm)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Bottom Display (bOtm) The bottom display can be programmed to display the following information. 1. Total 8. Alternating grant total, grand total units, and rate units 2. Alternating total and total units 9. Rate 3.

  • Page 50: Custom Tag (Tag)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Custom Tag (TAG) When the bottom display selected includes a custom tag, a User menu will then allow a custom tag to be programmed. Any 7-digit 14-segment label may be entered for a custom tag (examples: RATe, LINE 3, WaTER).

  • Page 51: Setting The Toggle Time (Time)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting the Toggle Time (TIME) If the bottom display is programmed to toggle (TOGLE), the meter will prompt for a toggle time. In addition, it may require a tag be entered, as shown in the example below.

  • Page 52: Advanced Features Menu

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Advanced Features Menu To simplify the setup process, functions not needed for most applications are located in the Advanced features menu. Access the Advanced features menu by pressing Enter at the Advance menu in the Main Menu defined on page 30.
  • Page 53 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Advanced menus A OUT displayed only for meters with the analog output option, COMM displayed only for meters with the serial communications option, and STANDBY only for meters with battery or battery backup power.

  • Page 54: Advanced Features Menu & Display Messages

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Advanced Features Menu & Display Messages The following table shows the Advanced features menu functions and messages in the order they appear in the menu. Display Parameter Action/Setting ADVANCE Advanced Enter Advanced menu OUTPUT...
  • Page 55 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting Set Out 1 or Out 2 as off A OUT Analog Output Enter Analog Output menu Rate Rate output Set rate as output variable total Total output Set total as output variable...
  • Page 56 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting Yes? Undo other programming Nopts Number of Enter the number of scaling or calibration points points Inp 1 Input 1 Calibrate or scale input 1 value Dsp 1 Display 1 Program display 1 value...
  • Page 57 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting YEAR Year Set the year MONTH Month Set the month January Set month as January February Set month as February March Set month as March April Set month as April Set month as May...
  • Page 58 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Display Parameter Action/Setting DsabL Disable Disable backlight EnAbL Enable Enable backlight AO CAL Analog output Enter Analog Output Calibration menu calibration BACKUP Backup Enter Backup menu SAvE? Save? Save current parameters to backup restore...

  • Page 59: Open Collector Outputs (Output)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Open Collector Outputs (OUTPUT) The meter is equipped with two NPN open collector outputs that may be set up for pulse outputs, alarms, timed pulses, or turned off. Pulse outputs are based on K-factor, total or grand total counts, or one-for-one retransmit for input pulses.

  • Page 60: Output 1 And 2 Setup (Out 1, Out 2)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Output 1 and 2 Setup (OUT 1, OUT 2) The function of open collector output 1 and 2 is configured using the Off, Pulse, Alarm, and Timer menus detailed below. Pulse Output (PUlse) Pulse outputs may be assigned to rate, total, grand total, retransmit, quadrature, or test.
  • Page 61 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Total & Grand Total Pulse Output (Total, Grtot) A total and grand total based pulse output is a factor of the associated total and count (output K-factor). A pulse will be generated for every total accumulation amount equal to the count.
  • Page 62 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Alarm Output (alrm) Alarm outputs may be assigned to rate, total, or grand total; or be forced on or off.
  • Page 63 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Rate Alarm (rate) Program the rate set point to trigger the alarm. Rate alarm deadband is determined by the difference between set and reset points. Minimum deadband is one display count. If set and reset points are programmed the same, output will reset one count below set point.

  • Page 64: Scaling The 4-20 Ma Analog Output (Aout)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Scaling the 4-20 mA Analog Output (Aout) The Analog Output menu is used to program the 4-20 mA output based on display values. The 4-20 mA analog output (if equipped) can be scaled to provide a 4-20 mA signal for any display range selected for either the rate, total, or grand total.

  • Page 65: Gate Function (Gate)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Gate Function (GATE) The gate function is used for displaying slow pulse rates. Using the programmable gate, the meter is able to display pulse rates as slow as 1 pulse every 9,999 seconds (0.0001 Hz). The gate function can also be used to obtain a steady display reading with a fluctuating input signal.

  • Page 66: Scaling & Calibration (Scalcal)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Scaling & Calibration (SCALCAL) It is very important to read the following information, before proceeding to program the meter: • There is no need to recalibrate the meter for frequency in Hz when first received from the factory.

  • Page 67: Scaling The Meter (Scale)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Scaling the Meter (SCale) The pulse input can be scaled to display the process variable in engineering units. A signal source is not needed to scale the meter; simply program the inputs and corresponding display values.
  • Page 68 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Multi-Point Linearization (nopts) Up to 32 linearization points can be selected under the nopts function. The multi- point linearization can be used to linearize the display for non-linear inputs. Number of Points (nopts) Enter number of linearization points. The default value is 2 points. For linear inputs requiring only 2 scale points, the number of points can be left at 2.

  • Page 69: Calibrating The Meter (Cal)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Calibrating the Meter (CaL) To scale the meter without a signal source refer to Entering the K-Factor (Factr) on page 38 or Scaling the Meter (SCale) on page 67. The pulse input can be calibrated to display the process in engineering units by applying the appropriate input signal and following the calibration procedure.
  • Page 70 YPP6830 Pulse Input Rate/Totalizer Instruction Manual The multi-point linearization feature (nopts) can be used to linearize the display for non-linear signals. For instructions on how to utilize this feature, see Multi-Point Linearization (nopts), page 71. For instructions on how to program numeric values see Setting Numeric Values, page 29.

  • Page 71: Multi-Point Linearization (Nopts)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Error Message (Error) An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to input 2 during calibration or scaling, allowing the appropriate input signal to be applied or programmed.

  • Page 72: Total Reset (T Reset)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Total Reset (T Reset) This menu is used to select the ways the total and grand total may be reset. Manual or Automatic Total Reset Function (t rST) For manual reset, select T RESET  t rst  man and then select whether manual reset will be enabled (Enabl) or disabled (dsabl) using the Up arrow key.

  • Page 73: Manual Or Automatic Grand Total Reset Function (Gtrst)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Total Alarm Time The T DELAY parameter is used by the NPN open collector outputs when they are programmed as total alarms. If total reset (t rst) is programmed to Auto the time delay (T DELAY) is the length of the associated Out 1 or Out 2 total alarm prior to the total being reset to 0.

  • Page 74: Setting Up Passwords (Passwrd)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Setting Up Passwords (PASSWRD) The Password menu is used to program a five-digit password to prevent unauthorized changes to the programmed parameter settings, to restrict the ability to reset the total and grand total, and to permanently lockout the ability to reset the grand total and any grand total related parameters.

  • Page 75: Resetting Total & Grand Total On A Password Protected Meter

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Resetting Total & Grand Total on a Password Protected Meter If the meter is password protected for total or grand total reset, the meter will display the message PASS T or PASS GT when an attempt is made to enter the password protected total or grand total Reset menus.
  • Page 76 YPP6830 Pulse Input Rate/Totalizer Instruction Manual To configure the meter for non-resettable grand total mode, enter the non-resettable grand total password below into the Pass GT parameter in the Password menu. The non-resettable grand total permanently locks the following setup menus and...

  • Page 77: Custom (Custom)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Custom (CUSTOM) The Custom menu is used to modify the initial programming menus that appear in the Main Menu when the Menu button is pressed in Run Mode. Changing the default menu setup with the Custom menu feature may change the setup and operation procedures described in this manual.
  • Page 78 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Custom Menu Parameters Display Parameter/Menu Action NONE None Set no menu position display INPUT Input Set to show Input menu KFACTOR K-Factor Set to show K-Factor menu UNITs Units Select standard units or custom unit/tag...

  • Page 79: System (System)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual DATALOG Data Log Enter Data Log menu LOGTIME Log Time Set daily data log times INTERVL Interval Set interval log times LOGVIEW Log View Enter Log View menu PASSWRD Password Set to show Password menu...

  • Page 80: Set Real Time Clock (Settime)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Set Real Time Clock (SETTIME) The real time clock is used to trigger data log events, and is recorded at every logged data point. The menu displays the date and time. Figure 15. Date Display Example The above display example shows the date to be June 27, at 14 hours, 32 minutes, and 36 seconds.

  • Page 81: Data Log Setup (Datalog)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Data Log Setup (DATALOG) The Data Log menu is used to setup and enable the data log functions. The meter may contain up to 1024 records, each containing date, time, rate, total, grand total,...
  • Page 82 YPP6830 Pulse Input Rate/Totalizer Instruction Manual There are two ways to configure the time when a data log is recorded. The Log Time feature allows up to 4 data logs to be recorded each day, at specific times. The Log Interval feature allows a data log to be recorded each time a time interval has passed.

  • Page 83: View Data Log (Logview)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual View Data Log (LOGVIEW) The Log View menu allows on-screen browsing of the data log points stored in the meter. Data points may be navigated by viewing the log number, date and time, total, or grand total amounts.

  • Page 84: Backup & Restore (Backup)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Backup & Restore (BACKUP) The meter saves all parameter settings and no reprogramming is necessary when power is lost and restored to the meter. The total and grand totals are saved during a power loss. Only the maximum and minimum displays are reset when power is lost.

  • Page 85: Information (Info)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual When enabled, the battery symbol will appear whenever the meter is powered as a battery backup. This is detected when the meter being powered from DC or loop- power experiences power loss, subsequently switching over to battery power.

  • Page 86: Serial Communications (Comm)

    38,400; 57,600; or 115,200 bps. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits. Refer to the Modbus Register Tables located at www.yokogawa-usa.com for details.

  • Page 87: Standby Mode (Standby)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Standby Mode (STANDBY) Standby mode is available on battery powered and battery backup models only. The Standby menu is used to enter a power-saving standby mode that will turn off the display and activate a low power mode for the through-glass buttons. Signal processing operations will continue to run.

  • Page 88: Operation

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual OPERATION Front Panel Buttons Operation Symbol Description • Hold the Menu Through-Glass button when in power save mode (display will show ) to awaken Through-Glass but- tons. • Press the Menu button to enter Programming Mode.
  • Page 89 YPP6830 Pulse Input Rate/Totalizer Instruction Manual The following Through-Glass button information is reprinted from Through-Glass Button Operation on page 25. Through-Glass Button Operation To actuate a button, press and remove one finger to the glass directly over the marked button area. Remove finger to at least 4 inches away from the glass in between button activations.
  • Page 90 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Through-Glass Button Tips and Troubleshooting The Through-Glass Buttons are designed to filter normal levels of ambient interference and to protect against false triggering, however it is recommended that the Through-Glass Buttons be turned off (slide THRU-GLASS BUTTONS switch to OFF) if there is an infrared interference source in line-of-sight to the display or if the buttons are not needed.

  • Page 91: Grand Total Reading (Grtotal)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Grand Total Reading (GrTOTAL) The grand total is a separate total that is not reset when the total is reset. This allows the complete total to be tracked by the grand total, while individual batch, or daily totals are reset regularly.

  • Page 92: Resetting The Total (Reset Total?)

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Resetting the Total (RESET TOTAL?) If manual Total Reset is enabled in the Program menu, the total may be reset by pressing the Reset button and using the Enter button to confirm the reset.

  • Page 93: Factory Defaults & User Settings

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual Factory Defaults & User Settings The following table shows the factory setting for most of the programmable parameters on the meter. Next to the factory setting, the user may record the new setting for the particular application.
  • Page 94 YPP6830 Pulse Input Rate/Totalizer Instruction Manual Parameter Display Default Setting User Setting SCALE Scale Enable No – Use K-Factor nopts Scale/Cal # Points 2 (N/A) Funit Scale Unit Pulses/Gallon (N/A) Second (N/A) tinme Scale Unit Time Base Inpt1 Scale/Cal Input 1...

  • Page 95: Troubleshooting

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual TROUBLESHOOTING The rugged design and the user-friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual. If the meter is not working as expected, refer to the recommendations below.

  • Page 96: Mounting Dimensions

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual MOUNTING DIMENSIONS All units: inches [mm] Figure 16. Enclosure Dimensions – Front View...

  • Page 97: Figure 17. Enclosure Dimensions - Side Cross Section View

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual 3.35 [85.0] 4.15 [105.5] 4.86 [123.5] 3.22 [81.9] Figure 17. Enclosure Dimensions – Side Cross Section View...

  • Page 98: Quick User Interface Reference

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual QUICK USER INTERFACE REFERENCE Pushbutton Function Menu Go to Programming mode, back out one level of programming. Hold to enter Advanced Features mode. Leave grand to- tal/max/min mode. Right Arrow Move to next digit or decimal point position. Go to reset menu Return to last programming menu.

  • Page 99: Ec Declaration Of Conformity

    YPP6830 Pulse Input Rate/Totalizer Instruction Manual EC DECLARATION OF CONFORMITY Issued in accordance with ATEX Directive 94/9/EC Manufacturer: Yokogawa Corporation of America 2 Dart Road Newnan, Georgia 30265 USA Device: YPP6830 Series Process Meter Notified Body: Sira Certification Service, notified body no. 0518...
  • Page 100 YPP6830 Pulse Input Rate/Totalizer Instruction Manual LIM6830YK_C SFT050 Ver 3.010 & up 10/13...

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