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YPP6400 True RMS High Voltage & Current Meter
Instruction Manual
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1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front
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(1) High Voltage and (1) High Current Input
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True RMS AC with Crest Factor of 2 at Full Scale
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Multiplication for Apparent Power Calculation
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0-300 VAC or VDC Voltage Input
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0-5 AAC or ADC Current Input
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Programmable Display, Function Keys & Digital Input
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External 4-Relay, Dual 4-20 mA Outputs & Digital I/O Expansion Modules
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Password Protection
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NEMA 4X Enclosures for up to Two Meters
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us
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Troubleshooting
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Related Manuals for YOKOGAWA PROPLUS YPP6400
Summary of Contents for YOKOGAWA PROPLUS YPP6400
- Page 1 External 4-Relay, Dual 4-20 mA Outputs & Digital I/O Expansion Modules • RS-232 & RS-485 Serial Communication Options with Modbus RTU • Password Protection • NEMA 4X Enclosures for up to Two Meters • 3-Year Warranty YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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Page 2: Programming Software
Anyone using this product for such applications The easiest and quickest way to program your does so at his/her own risk. Yokogawa shall not YPP6400 meter is to use the FREE PROPLUS be held liable for damages resulting from such programming software. -
Page 3: Table Of Contents
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Voltage and Current Inputs ................8 Relays ......................8 Isolated 4-20 mA Transmitter Output ............9 USB Connection ..................... - Page 4 YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Relay Operation Details ................29 Overview ....................29 Relays Auto Initialization ................29 Fail-Safe Operation ..................29 Front Panel LEDs ..................29 Latching and Non-Latching Relay Operation ..........29 Non-Latching Relay (Auto) ................
- Page 5 YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ........... 11 Figure 2. Panel Mounting Details ..............11 Figure 3. Meter Dimensions - Side View ............11 Figure 4. Meter Dimensions - Top View ............11 Figure 5.
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Page 6: Introduction
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Introduction Ordering Information The YPP6400 is a True RMS multipurpose, easy-to- Standard Models use high voltage and high current meter ideal for 85-265 VAC 12-24 VDC Options Installed measuring direct voltage and current or the output Model Model from voltage shunts and current transformers. -
Page 7: Specifications
Warranty 3 years parts & labor. See Warranty registers. Information and Terms & Conditions on Noise Filter Programmable from 2 to 199 www.yokogawa.com/us for complete (0 will disable filter) details. Filter Bypass Programmable from 0.1 to 99.9% of calibrated span Recalibration All ranges are calibrated at the factory. -
Page 8: Voltage And Current Inputs
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Voltage and Current Inputs Relays High Voltage One high voltage input (Channel V) 0-300 VDC Rating 2 or 4 SPDT (Form C) internal and/or Input or VAC; Switch Selectable, Modbus PV 4 SPST (Form A) external;... -
Page 9: Isolated 4-20 Ma Transmitter Output
Note: Refer to the PROPLUS Modbus Register Tables Accuracy ± 0.1% of span ± 0.004 mA located at www.yokogawa.com/us for details. Temperature 0.4 µA/C max from 0 to 65C ambient, Drift 0.8 µA/C max from -40 to 0C ambient... -
Page 10: Compliance Information
EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & C-UL Listed USA & Canada on our website www.yokogawa.com/us. UL 508 Industrial Control Equipment UL File Number E348677 Safety Information Front Panel UL Type 4X, NEMA 4X, IP65; panel... -
Page 11: Panel Mounting Instructions
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout - 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details. -
Page 12: Installation Overview
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”... -
Page 13: Connections
Figure 10. YPP6400-##7 Connectors Label RELAY2 RELAY1 • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter. 1 2 3 4 5 6 7 8... -
Page 14: Power Connections
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Power Connections Current Input The following figures show examples of connecting the Power connections are made to a two-terminal meter for a current input. Note that in addition to the connector labeled POWER. -
Page 15: Modbus Rtu Serial Communications
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Current and Voltage Input Modbus RTU Serial The following figures show examples of connecting the Communications meter for both current and voltage input. Note that in Serial communications connection is made to an addition to the connections, the AC/DC type switch RJ45 connector labeled M-LINK. -
Page 16: Switching Inductive Loads
Figure 22. Low Voltage DC Loads Protection 24 V RC Networks Available from Yokogawa RC networks are available from Yokogawa and should be applied to each relay contact switching an inductive load. Part number: YPPX6901. 24 VDC Note: Relays are de-rated to 1/14th HP (50 watts) Powered with an inductive load. -
Page 17: External Relay, Analog Output, & Digital I/O Connections
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual External Relay, Analog Output, & Interlock Relay Feature Digital I/O Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and digital I/O expansion modules, as interlock relay(s). -
Page 18: Setup And Programming
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for amps and volts with calibration equipment that is certified to NIST standards. -
Page 19: Display Functions & Messages
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting The meter displays various functions and messages Description during setup, programming, and operation. The D Vp Display VP Alternate display of following table shows the main menu functions and channel V &... -
Page 20: Main Menu
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description Lt-CLr nmAn Latching- Set relay for latching Manual Press Enter to manually cleared operation with manual control relays or analog reset only after alarm... -
Page 21: Setting Numeric Values
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Setting the Decimal Point (dEc pt) Setting Numeric Values The decimal point may be set with up to five decimal The numeric values are set using the Right and Up places or with no decimal point at all. -
Page 22: Setting The Input Calibration (Incal)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Setting the Input Calibration (InCal) Scaling the Meter without a Signal Source It is very important to read the following information, The voltage and current inputs can be scaled to before proceeding to program the meter: display the process variables in engineering units. - Page 23 YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Error Message (Error) Calibrating the Meter for Channel A An error message indicates that the calibration or (CAL-A) scaling process was not successful. After the error message is displayed, the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.
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Page 24: Setting The Display Parameter & Intensity (Dsplay)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual After setting up the input and display, press the Menu Setting the Display Parameter & button to exit programming and skip the rest of the Intensity (dsplay) setup menu. Display line 1 (line 1) can be programmed to The displays can be set up to read channels A, V, or display:... -
Page 25: Setting The Input Units Or Custom Tags (Units)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Setting the Input Units or Custom Setting the Relay Operation Tags (units) (relay) Enter the input unit or custom tag that will be This menu is used to set up the assignment and displayed if alternating process input and units is operation of the relays. -
Page 26: Setting The Relay Assignment (Assign)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Setting the Relay Assignment Programming Set and Reset (asSign) Points The relays may be assigned to their the current or High alarm indication: program set point above reset voltage input channels, the apparent power channel point. -
Page 27: Relay And Alarm Operation Diagrams
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Low Alarm Operation (Set < Reset) Relay and Alarm Operation Diagrams The following graphs illustrate the operation of the relays, status LEDs, and ACK button. High Alarm Operation (Set > Reset) For Manual reset mode, ACK can be pressed anytime to turn "off"... -
Page 28: Low Alarm With Fail-Safe Operation (Set < Reset)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Low Alarm with Fail-Safe Time Delay Operation Operation (Set < Reset) The following graphs show the operation of the time delay function. When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed. -
Page 29: Relay Operation Details
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relay capabilities of the meter expand its installed, and provide status indication for the usefulness beyond simple indication to provide users following:... -
Page 30: Non-Latching Relay (Auto)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset only after the signal passes the reset point while it is still present has no effect on either the LED (alarm condition has cleared). -
Page 31: Acknowledging Relays
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Acknowledging Relays Pump Alternation Control Applications (Altern) There are three ways to acknowledge relays programmed for manual reset: Pump alternation control is more commonly used on level applications to alternate pumps so they wear Via the programmable front panel function keys evenly. -
Page 32: Scaling The 4-20 Ma Analog Output (Aout)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog outputs can be scaled to provide process;... -
Page 33: Setting Up The Password (Pass)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Disabling Password Protection Setting Up the Password (pass) To disable the password protection, access the The Password menu is used for programming three Password menu and enter the correct password levels of security to prevent unauthorized changes to twice, as shown below. -
Page 34: Advanced Features Menu
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced Const Constant Constant used in channel Features menu. -
Page 35: Noise Filter (Filter)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Noise Filter (filter) Advanced Features Menu & Display Messages The noise filter is available for unusually noisy signals Display Parameter Action/Setting that cause an unstable process variable display. The ICal Internal Enter internal calibration... -
Page 36: Modbus Rtu Serial Communications (Serial)
RS-485 option is required; see Ordering Information on page 6 for details. • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter. -
Page 37: Math Function (Nmath)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Math Function (nmath) Analog Output Source The analog output source can be based on either of Within the Math menu is the power function, P = I*V, the input channels (Ch-A, Ch-V), the power channel available on this meter to calculate the apparent (Ch-P), maximum stored value of either input channel power. -
Page 38: Programmable Function Keys User Menu (User)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Programmable Function Keys Display Description Ln2 Hi Display maximum channel B display User Menu (user) value on line 2 The User menu allows the user to assign the front Ln2 Lo Display minimum Channel B display panel function keys F1, F2, and F3, the digital input... -
Page 39: Internal Calibration (Ical)
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Internal Calibration (ICAL) The meter is factory calibrated prior to shipment to read in amps and volts. The calibration equipment is certified to NIST standards. The use of calibrated signal sources is necessary to perform the internal calibration of the meter. -
Page 40: Meter Operation
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Meter Operation Function Keys Operation During operation, the programmable function keys The meter is capable of accepting two input channels operate according to the way they have been (A and V) of either current (0-5 AAC/DC) or voltage programmed in the Advanced Features –... -
Page 41: Troubleshooting
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that makes it difficult to determine what is happening, the meter should make it unusual for the installer or it might be better to start the setup process from the operator to refer to this section of the manual. -
Page 42: Factory Defaults & User Settings
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings The following table shows the factory setting for most Parameter Display Default Setting of the programmable parameters on the meter. RSt 2 Relay 2 reset point 150.0... - Page 43 YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting F1 function key Reset max & min F2 function key Line 1 Max & Min F3 function key Acknowledge relays F4 function Acknowledge relays (digital input)
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Page 44: Troubleshooting Tips
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities. -
Page 45: Sales And Technical Support
YPP6400 True RMS High Voltage & High Current Meter Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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