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YPP6060 Dual Analog Input Process Meter
Instruction Manual
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1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front
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Dual 0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs with Math Functions
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Addition, Difference, Average, Multiplication, Div, Min, Max, Ratio, & More
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 24 VDC @ 200 mA Transmitter Power Supply
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Easy Field Scaling in Engineering Units without Applying an Input
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Display Input in Two Different Scales Simultaneously - Great for Level Applications
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Multi-Pump Alternation Control
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Round Horizontal Tank Function; Just Enter Diameter & Length
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32-Point Linearization, Square Root Extraction and Programmable Exponent Function
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Programmable Display, Function Keys & Digital Input
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External 4-Relay & Digital I/O Expansion Modules
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Password Protection
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NEMA 4X Enclosures for up to Two Meters
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us
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Table of Contents
Troubleshooting
Related Manuals for YOKOGAWA PROPLUS YPP6060-6R0
Summary of Contents for YOKOGAWA PROPLUS YPP6060-6R0
- Page 1 External 4-Relay & Digital I/O Expansion Modules • RS-232 & RS-485 Serial Communication Options with Modbus RTU • Password Protection • NEMA 4X Enclosures for up to Two Meters • 3-Year Warranty YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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Page 2: Programming Software
USB connection, DO NOT apply AC or DC power to Anyone using this product for such applications the meter. does so at his/her own risk. Yokogawa shall not The easiest and quickest way to program your be held liable for damages resulting from such YPP6060 meter is to use the FREE PROPLUS improper use. -
Page 3: Table Of Contents
YPP6060 Dual Analog Input Process Meter Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Dual Process Input ..................8 Relays ......................9 Isolated 4-20 mA Transmitter Output ............9 USB Connection ................... 10 On-Board Digital Input (F4) ................. - Page 4 YPP6060 Dual Analog Input Process Meter Instruction Manual Relay and Alarm Operation Diagrams ............27 High Alarm Operation (Set > Reset) ............. 27 Low Alarm Operation (Set < Reset) ............28 High Alarm with Fail-Safe Operation (Set > Reset) ........28 Low Alarm with Fail-Safe Operation (Set <...
- Page 5 YPP6060 Dual Analog Input Process Meter Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ........... 12 Figure 2. Panel Mounting Details ..............12 Figure 3. Meter Dimensions - Side View ............12 Figure 4. Meter Dimensions - Top View ............12 Figure 5.
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Page 6: Introduction
YPP6060 Dual Analog Input Process Meter Instruction Manual Introduction Ordering Information The YPP6060 is a multipurpose, easy to use digital Standard Models dual-input process meter ideal for level, flow rate, 85-265 VAC 12-24 VDC Options Installed temperature transmitter, or pressure transmitter Model Model applications. -
Page 7: Specifications
3 years parts & labor. See Warranty function can be assigned to a function key, Information and Terms & Conditions on F4 terminal, or a digital input. There are www.yokogawa.com/us for complete two tare functions: Capture Tare for details. channel A and B, and Reset Tare. See Tare (tare A, tare B) on page 41 for details. -
Page 8: Dual Process Input
YPP6060 Dual Analog Input Process Meter Instruction Manual Dual Process Input Low-Flow 0.1 to 999,999 (0 disables cutoff function). Cutoff Point below at which display always shows zero. Two Inputs Two non-isolated inputs, independent, field selectable: 0-20 mA, 4-20 mA, 10 V (0-5 V, Decimal Point Up to five decimal places or none: d. -
Page 9: Relays
YPP6060 Dual Analog Input Process Meter Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A Output Process channel A, B, or C, max or min for @ 30 VDC and 125/250 VAC resistive load;... -
Page 10: Usb Connection
Remote operation of front-panel buttons, Note: Refer to the PROPLUS Modbus Register Tables acknowledge/reset relays, reset max/min located at www.yokogawa.com/us for details. values. See Function Keys & Digital I/O Available Settings on page 40 for a complete list of capabilities. -
Page 11: Compliance Information
EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & c-UL Listed USA & Canada on our website www.yokogawa.com/us. UL 508 Industrial Control Equipment UL File Number E348677 Front Panel UL Type 4X, NEMA 4X, IP65; panel... -
Page 12: Panel Mounting Instructions
YPP6060 Dual Analog Input Process Meter Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout - 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details. •... -
Page 13: Installation Overview
YPP6060 Dual Analog Input Process Meter Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”... -
Page 14: Transmitter Supply Voltage Selection (P+, P-)
COM V+ • DO NOT connect any equipment other than SIGNAL M-LINK POWER Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise Figure 6. YPP6060-##0 Connectors Label damage will occur to the equipment and the meter. -
Page 15: Power Connections
YPP6060 Dual Analog Input Process Meter Instruction Manual The current input is protected against current Power Connections overload by an internal resettable fuse. The display Power connections are made to a two-terminal may or may not show a fault condition depending on connector labeled POWER. -
Page 16: Switching Inductive Loads
Figure 18. Low Voltage DC Loads Protection RC Networks (Snubbers) Available from Yokogawa RC networks are available from Yokogawa and should be applied to each relay contact switching an inductive load. Part number: YPPX6901. Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load. -
Page 17: External Relay & Digital I/O Connections
YPP6060 Dual Analog Input Process Meter Instruction Manual External Relay & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and digital I/O expansion modules as interlock relay(s). -
Page 18: Setup And Programming
YPP6060 Dual Analog Input Process Meter Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. -
Page 19: Display Functions & Messages
YPP6060 Dual Analog Input Process Meter Instruction Manual Display Functions & Messages Display Functions & Messages The following table shows the main menu functions Display Parameter Action/Setting and messages in the order they appear in the menu. Description channel B & C Display Functions &... - Page 20 YPP6060 Dual Analog Input Process Meter Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description Act 1 Rst Lo Press Enter to reset min Action 1 Set relay 1 action Reset low display Auto Automatic...
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Page 21: Main Menu
YPP6060 Dual Analog Input Process Meter Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. arrow buttons. Press Right arrow to select next digit •... -
Page 22: Setting The Input Signal (Input)
YPP6060 Dual Analog Input Process Meter Instruction Manual Setting the Input Signal (Input) Setting the Display Units or Custom Tags (units) Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs for channel A Enter the display unit or custom tag that will be and channel B. -
Page 23: Setting The Decimal Point (Dec Pt)
YPP6060 Dual Analog Input Process Meter Instruction Manual Setting the Decimal Point (dEc pt) Scaling the Meter (SCalE) The process inputs (4-20 mA, 10 VDC) can be The decimal point may be set with up to five decimal scaled to display the process variables in engineering places or with no decimal point at all. -
Page 24: Calibrating The Meter With External Source (Cal)
YPP6060 Dual Analog Input Process Meter Instruction Manual Calibrating the Meter with External Calibrating the Meter for Channel A Source (Cal) (CAL-A) Note: To scale the meter without a signal source, refer to Scaling the Meter (SCalE) on page 23. The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration... -
Page 25: Setting The Display Parameter & Intensity (Dsplay)
YPP6060 Dual Analog Input Process Meter Instruction Manual After setting up the input and display, press the Menu Setting the Display Parameter & button to exit programming and skip the rest of the Intensity (dsplay) setup menu. Display line 1 can be programmed to display: The displays can be set up to read channels A, B, or Process value Ch-A C, toggle between A &... -
Page 26: Setting The Relay Operation (Relay)
YPP6060 Dual Analog Input Process Meter Instruction Manual Setting the Relay Assignment Setting the Relay Operation (asSign) (relay) This menu is used to set up the assignment and operation of the relays. • During setup, the relays do not follow the input and they will remain in the state found prior to Setting the Relay Action entering the Relay menu. -
Page 27: Programming Set And Reset Points
YPP6060 Dual Analog Input Process Meter Instruction Manual The following graph shows the loop break relay Programming Set and Reset operation for a high alarm relay. Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. -
Page 28: Low Alarm Operation (Set < Reset)
YPP6060 Dual Analog Input Process Meter Instruction Manual Low Alarm Operation (Set < Reset) Low Alarm with Fail-Safe Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it. Note: Relay coil is energized in non-alarm condition. -
Page 29: Pump Alternation Control Operation
YPP6060 Dual Analog Input Process Meter Instruction Manual Pump Alternation Control Operation Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms. -
Page 30: Relay Operation Details
YPP6060 Dual Analog Input Process Meter Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relay capabilities of the meter expand its installed, and provide status indication for the usefulness beyond simple indication to provide users following:... -
Page 31: Non-Latching Relay (Auto)
YPP6060 Dual Analog Input Process Meter Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset only after the signal passes the reset point while it is still present has no effect on either the LED (alarm condition has cleared). -
Page 32: Pump Alternation Control Applications (Altern)
YPP6060 Dual Analog Input Process Meter Instruction Manual Pump Alternation Control Setting Up the Interlock Relay Applications (Altern) (Force On) Feature For pump control applications where two or more Relays 1-4 can be set up as interlock relays. To set similar pumps are used to control the level of a tank up the relays for the interlock feature: or a well, it is desirable to have all the pumps operate... -
Page 33: Scaling The 4-20 Ma Analog Output (Aout)
YPP6060 Dual Analog Input Process Meter Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog outputs can be scaled to provide process;... -
Page 34: Setting Up The Password (Pass)
YPP6060 Dual Analog Input Process Meter Instruction Manual Disabling Password Protection Setting Up the Password (pass) To disable the password protection, access the The Password menu is used for programming three Password menu and enter the correct password levels of security to prevent unauthorized changes to twice, as shown below. -
Page 35: Advanced Features Menu
YPP6060 Dual Analog Input Process Meter Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced Ch-A Channel A Select menu for channel A Features menu. -
Page 36: Noise Filter (Filter)
YPP6060 Dual Analog Input Process Meter Instruction Manual Advanced Features Menu & Display Messages Advanced Features Menu & Display Messages Display Parameter Action/Setting Display Parameter Action/Setting calibration V Lo AoutPr Voltage low Calibrate low voltage input Analog output Program analog output (e.g. -
Page 37: Rounding Feature (Round)
RS-485 option is required; see Ordering Information on page 6 for details. • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter. -
Page 38: Multi-Point Linearization (Linear)
YPP6060 Dual Analog Input Process Meter Instruction Manual Square Root Linearization (Square) Round Horizontal Tank The square root function is used to calculate flow Linearization (rHt) measured with a differential pressure transmitter. The This function is used to calculate volume in a round flow rate is proportional to the square root of the horizontal tank with flat ends. -
Page 39: Math Function (Nmath)
YPP6060 Dual Analog Input Process Meter Instruction Manual Math Function (nmath) Analog Output Programming (AoutPr) The Math menu is used to select the math function that will determine the channel C value. These math The Analog Output Programming menu is used to functions are a combination of input channels A and program the behavior of the 4-20 mA output. -
Page 40: Programmable Function Keys User Menu (User)
YPP6060 Dual Analog Input Process Meter Instruction Manual Programmable Function Keys Display Description d Hold User Menu (user) Hold the current display value, relay states, and analog output The User menu allows the user to assign the front momentarily while the function key panel function keys F1, F2, and F3, the digital input or digital input is active. -
Page 41: Tare (Tare A, Tare B)
YPP6060 Dual Analog Input Process Meter Instruction Manual Tare (tare A, tare B) Set the display value to correspond to the input signal being calibrated, typically 4.000 mA. The tare function zero’s out the display. In the case of The display moves to the high input calibration scale weight, tare is used to eliminate container (C Hi). -
Page 42: Meter Operation
YPP6060 Dual Analog Input Process Meter Instruction Manual Meter Operation F4 Operation A digital input, F4, is standard on the meter. This The meter is capable of accepting two input channels digital input is programmed identically to function keys (A and B) of either current (0-20 mA, 4-20 mA) or F1, F2, and F3. -
Page 43: Troubleshooting
YPP6060 Dual Analog Input Process Meter Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might the meter should make it unusual for the installer or be better to start the setup process from the factory operator to refer to this section of the manual. - Page 44 YPP6060 Dual Analog Input Process Meter Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings Parameter Display Default Setting Parameter Display Default Setting InP 1 Off 2 Input 1, channel B 4.000 mA Off delay relay 2 0.0 sec Dis 1 On 3...
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Page 45: Troubleshooting Tips
YPP6060 Dual Analog Input Process Meter Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities. -
Page 46: Sales And Technical Support
YPP6060 Dual Analog Input Process Meter Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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