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YPP6100 Strain Gauge, Load Cell, and mV Meter
Instruction Manual
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1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front
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15 mV, 30 mV, 150 mV, 300 mV unipolar; ±15 mV, ±25 mV, ±150 mV, ±250 mV bipolar Inputs
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Selectable 5 or 10 VDC Sensor Excitation @ 350 mA Max
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Supports up to Twelve (12) 350 Ω Load Cells
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Capture or Programmable Tare Feature
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Auto-Zero Feature Eliminates Zero Drift
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Ratiometric Operation
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Programmable Display, Function Keys & Digital Input
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External 4-Relay & Digital I/O Expansion Modules
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RS-232 & RS-485 Serial Communication Options with Modbus
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Password Protection
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NEMA 4X Enclosures for up to Two Meters
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us
®
RTU
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Summary of Contents for YOKOGAWA YPP6100
- Page 1 YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual • 1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front • 15 mV, 30 mV, 150 mV, 300 mV unipolar; ±15 mV, ±25 mV, ±150 mV, ±250 mV bipolar Inputs •...
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Page 2: Programming Software
Cancer and Reproductive Harm - www.P65Warnings.ca.gov connect the YPP6100 to your PC with the provided USB cable – do not use a different cable. DO NOT Limited Warranty... -
Page 3: Table Of Contents
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Strain Gauge Input ..................8 Relays ......................8 Isolated 4-20 mA Transmitter Output ............9 USB Connection ..................... - Page 4 YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Relay and Alarm Operation Diagrams ............29 High Alarm Operation (Set > Reset) ............. 29 Low Alarm Operation (Set < Reset) ............30 High Alarm with Fail-Safe Operation (Set > Reset) ........30 Low Alarm with Fail-Safe Operation (Set <...
- Page 5 YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ........... 11 Figure 2. Panel Mounting Details ..............11 Figure 3. Meter Dimensions - Side View ............11 Figure 4. Meter Dimensions - Top View ............11 Figure 5.
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Page 6: Introduction
YPP6100-6H7 YPP6100-7H7 4 relays & 4-20 mA output with the 4-20 mA output option. A digital input (F4) and USB port are standard on the meter. Accessories A fully loaded YPP6100 meter has the following: four Model Description SPDT relays, 4-20 mA output, one 10 VDC sensor... -
Page 7: Specifications
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Specifications Fuse Required external fuse: UL Recognized, 5 A max, slow blow; up to 6 meters may share one 5 A fuse Except where noted all specifications apply to operation at +25°C. -
Page 8: Strain Gauge Input
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Strain Gauge Input Relays Inputs Field selectable: 0-15 mV, 0-30 mV, Rating 2 or 4 SPDT (Form C) internal and/or 0-150 mV, 0-300 mV, ±15 mV, ±25 mV, 4 SPST (Form A) external; rated 3 A ±150 mV, ±250 mV, or Modbus PV (Slave) -
Page 9: Isolated 4-20 Ma Transmitter Output
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Isolated 4-20 mA Transmitter On-Board Digital Input (F4) Output Function Operate tare function, remote operation of front-panel buttons, acknowledge/reset Output Process variable (PV), max, min, set points relays, reset max/min values. See Function... -
Page 10: Compliance Information
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Compliance Information EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & C-UL Listed USA & Canada on our website www.yokogawa.com/us. UL 508 Industrial Control Equipment... -
Page 11: Panel Mounting Instructions
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details. -
Page 12: Installation Overview
USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the YPP6100 to your PC with the provided USB cable. DO NOT apply AC or DC power to the... -
Page 13: Sensor Excitation Voltage Selection (Ex+, Ex-)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Connectors Labeling Sensor Excitation Voltage The connectors’ label, affixed to the meter, shows the Selection (EX+, EX-) location of all connectors available with requested All meters, including models equipped with the configuration. -
Page 14: Power Connections
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Excitation (Switch 1) RELAY4 RELAY3 RELAY2 RELAY1 MA OUT The excitation switch designates whether the meter will use its internal power supply or an external power 24 V supply. When switch is... -
Page 15: Figure 14. Strain Gauge Powered By Internal Supply
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual When connecting multiple strain gauges to the meter, Shunt Resistor (Switch 5) each must be wired in parallel. This is typically done The YPP6100 provides a means of simulating strain with the use of a junction box. -
Page 16: Shunt Calibration
Instruction Manual Shunt Calibration Switching Inductive Loads The YPP6100 is equipped with a means of simulating The use of snubbers to suppress electrical noise is strain in a strain gauge bridge circuit, via a shunt strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s... -
Page 17: 4-20 Ma Output Connections
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual 4-20 mA Output Connections F4 Digital Input Connections Connections for the 4-20 mA transmitter output are A digital input, F4, is standard on the meter. This made to the connector terminals labeled mA OUT. -
Page 18: External Relays & Digital I/O Connections
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual External Relays & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and the digital I/O expansion modules as interlock relay(s). -
Page 19: Setup And Programming
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for millivolts with calibration equipment that is certified to NIST standards. -
Page 20: Display Functions & Messages
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and... - Page 21 YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description FLS 2 unloc Fail-safe 2 Set relays 2-4 fail-safe Unlocked Program password to operation...
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Page 22: Main Menu
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Main Menu Setting Up the Meter (setup) The main menu consists of the most commonly used The Setup menu is used to select: functions: Setup, Reset, Tare, Control, and Password. -
Page 23: Setting The Input Signal (Input)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Setting the Input Signal (Input) Dual-Scale (d-sCal) The mV input can be displayed in two different scales, Enter the Input menu to set up the input polarity, by enabling the dual-scale feature in the Setup-Input range, ratiometric operation, and dual-scale feature. -
Page 24: Setting The Display Units Or Custom Tags (Units)
The YPP6100 is a single input meter with dual-scale capability. If the dual-scale feature is selected in the Setup menu, the Scale 1 and Scale 2 menus are enabled for PV1 &... -
Page 25: Calibrating The Meter With Strain Gauge/Load Cell (Cal)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Calibrating the Meter with Strain Multi-Point Calibration & Scaling Gauge/Load Cell (Cal) The meter is set up at the factory for 2-point linear calibration. The number of points for multi-point... -
Page 26: Minimum Input Span
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Dual-Scale Application Error Message (Error) An error message indicates that the calibration or The mV input can be displayed in two different scales, scaling process was not successful. by enabling the dual-scale feature in the Setup Input menu. -
Page 27: Setting The Display Parameter & Intensity (Dsplay)
Display Toggling Between Reading & Units with Tag The YPP6100 can be programmed so that line 1 toggles between the reading and units and line 2 displays a tag. For instance, line 1 toggles between 9500 and Lbs and line 2 displays Tank 1. -
Page 28: Setting The Relay Operation (Relay)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Setting the Relay Action Setting the Relay Operation Operation of the relays is programmed in the Action (relay) menu. The relays may be set up for any of the This menu is used to set up the operation of the following modes of operation: relays. -
Page 29: Programming Set And Reset Points
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Programming Set and Reset Relay and Alarm Operation Points Diagrams High alarm indication: program set point above reset The following graphs illustrate the operation of the point. relays, status LEDs, and ACK button. -
Page 30: Low Alarm Operation (Set < Reset)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Low Alarm Operation (Set < Reset) Low Alarm with Fail-Safe Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it. -
Page 31: Pump Alternation Control Operation
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Pump Alternation Control Operation Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms. -
Page 32: Relay Operation Details
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relay capabilities of the meter expand its... -
Page 33: Non-Latching Relay (Auto)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm... -
Page 34: Acknowledging Relays
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Acknowledging Relays Application #1: Pump Alternation Using Relays 1 & 2 There are three ways to acknowledge relays Relays 1 and 2 are set up for pump alternation. programmed for manual reset:... -
Page 35: Setting Up The Interlock Relay (Force On) Feature
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Pump Alternation Visual Setting Up the Interlock Relay Representation (Force On) Feature The following graphics provide a visual representation Relays 1-4 can be set up as interlock relays. To set... -
Page 36: Scaling The 4-20 Ma Analog Output (Aout)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Scaling the 4-20 mA Analog Tare Menu (Tare) Output (Aout) The Tare menu is used to select the tare mode. There are three modes of operation: Capture Tare, The 4-20 mA analog output can be scaled to provide Programmable Tare, and Off. -
Page 37: Setting Up The Password (Pass)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Disabling Password Protection Setting Up the Password (pass) To disable the password protection, access the The Password menu is used for programming three Password menu and enter the correct password levels of security to prevent unauthorized changes to twice, as shown below. -
Page 38: Advanced Features Menu
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced SCALE Scale Scaling parameter Features menu. -
Page 39: Noise Filter (Filter)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Rounding Feature (round) Advanced Features Menu & Display Messages The rounding feature is used to give the user a Display Parameter Action/Setting steadier display with fluctuating signals. Rounding is stroff... -
Page 40: Select Menu (Select)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Auto-Zero (Auto 0) Select Menu (SElect) The Select menu is used to select the input signal Auto-zero corrects for drift that can occur over time conditioner applied to the input (linear), low-value that causes the input signal to slowly change. -
Page 41: Analog Output Programming (Aoutpr)
Analog Output Calibration Overrange: Analog output value with display in Procedure overrange condition Wire the YPP6100 4-20 mA output to a current Underrange: Analog output value with display in loop that includes a power supply (internal or underrange condition external 12 to 24 VDC), and the mA input on the Max: Maximum analog output value allowed digital meter. -
Page 42: Programmable Function Keys User Menu (User)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description The User menu allows the user to assign the front Ln1 Lo Display minimum display value on line 1... -
Page 43: Internal Source Calibration (Ical)
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual The following graphic shows the calibration of the Internal Source Calibration (ICAL) 100 mV input range. The other ranges are calibrated in a similar way. There is no need to recalibrate the meter when first received from the factory. -
Page 44: Meter Operation
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Meter Operation F4 Operation A digital input, F4, is standard on the meter. This The meter is capable of accepting any signal from digital input is programmed identically to function keys -250 to 250 mV in bipolar mode, or 0 to 300 mV in F1, F2, and F3. -
Page 45: Troubleshooting
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way Due to the many features and functions of the meter, that is difficult to determine what’s happening, it might it’s possible that the setup of the meter does not... -
Page 46: Factory Defaults & User Settings
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting The following table shows the factory setting for most On 1 On delay relay 1 0.0 sec of the programmable parameters on the meter. -
Page 47: Troubleshooting Tips
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities. -
Page 48: Sales And Technical Support
YPP6100 Strain Gauge, Load Cell, and mV Meter Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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