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YPP6000 Analog Input Process Meter
Instruction Manual
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1/8 DIN Digital Panel Meter with NEMA 4X, IP65 Front
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0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Field Selectable Inputs
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Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
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Isolated 24 VDC @ 200 mA Transmitter Power Supply
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2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
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Free PC-Based, On-Board, PROPLUS USB Programming Software
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No Assembly Required
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Optional SunBright Display Models for Outdoor Applications
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Operating Temperature Range: -40 to 65°C (-40 to 149°F)
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UL & C-UL Listed. E348677; 508 Industrial Control Equipment
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Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
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Display Input in Two Different Scales - Great for Level Applications
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Multi-Pump Alternation Control
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Round Horizontal Tank Function; Just Enter Diameter & Length
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32-Point Linearization, Square Root Extraction and Programmable Exponent Function
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Programmable Display, Function Keys & Digital Input
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External 4-Relay & Digital I/O Expansion Modules
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RS-232 & RS-485 Serial Communication Options with Modbus RTU
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Password Protection
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NEMA 4X Enclosures for up to Two Meters
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3-Year Warranty
YOKOGAWA
2 Dart Road • Newnan, Georgia 30265
Tel (800) 888-6400
www.yokogawa.com/us
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Table of Contents
Troubleshooting
Related Manuals for YOKOGAWA PROPLUS YPP6000
Summary of Contents for YOKOGAWA PROPLUS YPP6000
- Page 1 External 4-Relay & Digital I/O Expansion Modules • RS-232 & RS-485 Serial Communication Options with Modbus RTU • Password Protection • NEMA 4X Enclosures for up to Two Meters • 3-Year Warranty YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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Page 2: Programming Software
Anyone using this product for such applications The easiest and quickest way to program your does so at his/her own risk. Yokogawa shall not YPP6000 meter is to use the FREE PROPLUS be held liable for damages resulting from such programming software. -
Page 3: Table Of Contents
YPP6000 Analog Input Process Meter Instruction Manual Table of Contents Introduction ......................6 Ordering Information ..................6 Specifications ..................... 7 General ......................7 Process Input ....................8 Relays ......................8 Isolated 4-20 mA Transmitter Output ............9 USB Connection ..................... 9 On-Board Digital Input (F4) ................ - Page 4 YPP6000 Analog Input Process Meter Instruction Manual Relay and Alarm Operation Diagrams ............26 High Alarm Operation (Set > Reset) ............. 26 Low Alarm Operation (Set < Reset) ............27 High Alarm with Fail-Safe Operation (Set > Reset) ........27 Low Alarm with Fail-Safe Operation (Set <...
- Page 5 YPP6000 Analog Input Process Meter Instruction Manual Table of Figures Figure 1. 1/8 DIN Panel Cutout Dimensions ........... 11 Figure 2. Panel Mounting Details ..............11 Figure 3. Meter Dimensions - Side View ............11 Figure 4. Meter Dimensions - Top View ............11 Figure 5.
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Page 6: Introduction
YPP6000 Analog Input Process Meter Instruction Manual Introduction Ordering Information Front, back and in between, the YPP6000 meter Standard Models boasts specifications, features and functionality that 85-265 VAC 12-24 VDC Options Installed make it the only 1/8 DIN process meter you will ever Model Model need. -
Page 7: Specifications
3 years parts & labor. See Warranty Filter Bypass Programmable from 0.1 to 99.9% of Information and Terms & Conditions on calibrated span www.yokogawa.com/us for complete Recalibration All ranges are calibrated at the factory. details. Recalibration is recommended at least every 12 months. -
Page 8: Process Input
YPP6000 Analog Input Process Meter Instruction Manual Process Input Relays Inputs Field selectable: 0-20 mA, 4-20 mA Rating 2 or 4 SPDT (Form C) internal and/or 10 V (0-5 V, 1-5 V, 0-10 V) 4 SPST (Form A) external; rated 3 A Modbus PV (Slave) @ 30 VDC and 125/250 VAC resistive load;... -
Page 9: Isolated 4-20 Ma Transmitter Output
Note: Refer to the PROPLUS Modbus Register Tables Drift 0.8 µA/C max from -40 to 0C ambient located at www.yokogawa.com/us for details. Note: Analog output drift is separate from input drift. Terminals I+ & R: 24 VDC 10%. May be... -
Page 10: Compliance Information
EU Declaration of Conformity Safety For reference, a Declaration of Conformity is available UL & C-UL Listed USA & Canada on our website www.yokogawa.com/us. UL 508 Industrial Control Equipment UL File Number E348677 Front Panel UL Type 4X, NEMA 4X, IP65; panel... -
Page 11: Panel Mounting Instructions
YPP6000 Analog Input Process Meter Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout - 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1. 1/8 DIN Panel Cutout Dimensions below for more details. •... -
Page 12: Installation Overview
YPP6000 Analog Input Process Meter Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.” DO NOT apply AC or DC power to the meter. -
Page 13: Transmitter Supply Voltage Selection (P+, P-)
Figure 11. YPP6000-##7 Connectors Label SIGNAL 1 2 3 4 5 6 7 8 • DO NOT connect any equipment other than Yokogawa’s expansion modules, cables, or M-LINK POWER meters to the RJ45 M-LINK connector. Otherwise Figure 6. YPP6000-##0 Connectors Label damage will occur to the equipment and the meter. -
Page 14: Power Connections
YPP6000 Analog Input Process Meter Instruction Manual The current input is protected against current Power Connections overload by an internal resettable fuse. The display Power connections are made to a two-terminal may or may not show a fault condition depending on connector labeled POWER. -
Page 15: Switching Inductive Loads
Figure 18. Low Voltage DC Loads Protection RC Networks (Snubbers) Available from Yokogawa RC networks are available from Yokogawa and should be applied to each relay contact switching an inductive load. Part number: YPPX6901. Figure 21. Analog Output Supply Powering Other... -
Page 16: External Relays & Digital I/O Connections
YPP6000 Analog Input Process Meter Instruction Manual External Relays & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and the digital I/O expansion modules as interlock relay(s). -
Page 17: Setup And Programming
YPP6000 Analog Input Process Meter Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators There is no need to recalibrate the meter when first received from the factory. The meter is factory calibrated prior to shipment for milliamps and volts with calibration equipment that is certified to NIST standards. -
Page 18: Display Functions & Messages
YPP6000 Analog Input Process Meter Instruction Manual Display Functions & Messages Display Functions & Messages The meter displays various functions and messages Display Parameter Action/Setting during setup, programming, and operation. The Description following table shows the main menu functions and Auto Automatic Set relay for automatic... -
Page 19: Main Menu
YPP6000 Analog Input Process Meter Instruction Manual Main Menu Display Functions & Messages Display Parameter Action/Setting The main menu consists of the most commonly used Description functions: Setup, Reset, Control, and Password. • Out 1 Press Menu button to enter Programming Mode Output 1 Program output 1 value (e.g. -
Page 20: Setting Numeric Values
YPP6000 Analog Input Process Meter Instruction Manual Setting the Input Signal (Input) Setting Numeric Values Enter the Input menu to set up the meter to display The numeric values are set using the Right and Up current (nmA) or voltage (Volt) inputs. arrow buttons. -
Page 21: Setting The Display Units Or Custom Tags (Units)
YPP6000 Analog Input Process Meter Instruction Manual Setting the Decimal Point (dEc pt) Setting the Display Units or Custom Tags (units) The decimal point may be set with up to five decimal places or with no decimal point at all. Enter the display unit or custom tag that will be The decimal point selection should be made prior to displayed if d unit is selected as the line 2... -
Page 22: Programming The Meter (Prog)
YPP6000 Analog Input Process Meter Instruction Manual Programming the Meter (prog) Scaling the Meter (SCALE) The process input (4-20 mA, 10 VDC) can be scaled The meter may either be scaled (SCALE) without to display the process variable in engineering units. applying an input or calibrated (Cal) by applying an A signal source is not needed to scale the meter;... -
Page 23: Error Message (Error)
YPP6000 Analog Input Process Meter Instruction Manual Error Message (Error) Calibrating the Meter with External An error message indicates that the calibration or Source (Cal) scaling process was not successful. Note: To scale the meter without a signal source After the error message is displayed, the meter refer to Scaling the Meter (SCALE) on page 22. -
Page 24: Setting The Display Parameter & Intensity (Dsplay)
YPP6000 Analog Input Process Meter Instruction Manual Setting the Display Parameter & Display Parameter Menu Intensity (dsplay) The main display (Line 1) can be programmed to display: Process value 1 (PV1) Process value 2 (PV2)* Percent of PV1 (PCT)* Relay set points Max &... -
Page 25: Setting The Relay Operation (Relay)
YPP6000 Analog Input Process Meter Instruction Manual Setting the Relay Action Setting the Relay Operation Operation of the relays is programmed in the Action (relay) menu. The relays may be set up for any of the This menu is used to set up the operation of the following modes of operation: relays. -
Page 26: Programming Set And Reset Points
YPP6000 Analog Input Process Meter Instruction Manual The following graph shows the loop break relay Programming Set and Reset operation for a high alarm relay. Points High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. -
Page 27: Low Alarm Operation (Set < Reset)
YPP6000 Analog Input Process Meter Instruction Manual Low Alarm Operation (Set < Reset) Low Alarm with Fail-Safe Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it. Note: Relay coil is energized in non-alarm condition. -
Page 28: Pump Alternation Control Operation
YPP6000 Analog Input Process Meter Instruction Manual Pump Alternation Control Operation Relay Sampling Operation When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms. -
Page 29: Relay Operation Details
YPP6000 Analog Input Process Meter Instruction Manual Front Panel LEDs Relay Operation Details The alarm status LEDs on the front panel are Overview available on all meters, even those without relays The relay capabilities of the meter expand its installed, and provide status indication for the usefulness beyond simple indication to provide users following: with alarm and control functions. -
Page 30: Non-Latching Relay (Auto)
YPP6000 Analog Input Process Meter Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset only after the signal passes the reset point while it is still present has no effect on either the LED (alarm condition has cleared). -
Page 31: Acknowledging Relays
YPP6000 Analog Input Process Meter Instruction Manual Acknowledging Relays Application #1: Pump Alternation Using Relays 1 & 2 There are three ways to acknowledge relays Relays 1 and 2 are set up for pump alternation. programmed for manual reset: Relays 3 and 4 are set up for low and high alarm Via the programmable front panel function keys indication. -
Page 32: Setting Up The Interlock Relay (Force On) Feature
YPP6000 Analog Input Process Meter Instruction Manual Pump Alternation Visual Setting Up the Interlock Relay Representation (Force On) Feature The following graphics provide a visual representation Relays 1-4 can be set up as interlock relays. To set of a typical pump alternation application with high and up the relays for the interlock feature: low alarm monitoring: 1. -
Page 33: Scaling The 4-20 Ma Analog Output (Aout)
YPP6000 Analog Input Process Meter Instruction Manual Scaling the 4-20 mA Analog Reset Menu (reset) Output (Aout) The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the The 4-20 mA analog output can be scaled to provide process;... -
Page 34: Setting Up The Password (Pass)
YPP6000 Analog Input Process Meter Instruction Manual Disabling Password Protection Setting Up the Password (pass) To disable the password protection, access the The Password menu is used for programming three Password menu and enter the correct password levels of security to prevent unauthorized changes to twice, as shown below. -
Page 35: Advanced Features Menu
YPP6000 Analog Input Process Meter Instruction Manual Advanced Features Menu Advanced Features Menu & Display Messages To simplify the setup process, functions not needed Display Parameter Action/Setting for most applications are located in the Advanced No PtS Number of Set PV1 for 2 to 32-point Features menu. -
Page 36: Noise Filter (Filter)
Erase Erase PROPLUS SW Erase DO NOT connect any equipment other than stored in meter’s memory Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise Noise Filter (filter) damage will occur to the equipment and the meter. -
Page 37: Select Menu (Select)
YPP6000 Analog Input Process Meter Instruction Manual Select Menu (SElect) Multi-Point Linearization (Linear) Meters are set up at the factory for linear function with The Select menu is used to select the input signal 2-point linearization. Up to 32 linearization points can conditioner applied be selected for PV1 under the linear function. -
Page 38: Low-Flow Cutoff (Cutoff)
YPP6000 Analog Input Process Meter Instruction Manual Changing the Volume from Gallons to Liters Analog Output Source The source for generating the 4-20 mA output may be In the above graphic, entering the 48" for the diameter assigned to the process variable, maximum or and 120"... -
Page 39: Programmable Function Keys User Menu (User)
YPP6000 Analog Input Process Meter Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description The User menu allows the user to assign the front Ln1 HL Display maximum & minimum display panel function keys F1, F2, and F3, the digital input values on line 1 F4 (a digital input located on the input signal Ln2 Hi... -
Page 40: Internal Source Calibration (Ical)
YPP6000 Analog Input Process Meter Instruction Manual The following graphic shows the calibration of the Internal Source Calibration (ICAL) current input. The voltage input is calibrated in a The meter is factory calibrated prior to shipment similar way. for milliamps and volts with calibration equipment that is certified to NIST standards. -
Page 41: Meter Operation
YPP6000 Analog Input Process Meter Instruction Manual Meter Operation F4 Operation A digital input, F4, is standard on the meter. This The meter is capable of accepting current (0-20 mA, digital input is programmed identically to function keys 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V, F1, F2, and F3. -
Page 42: Troubleshooting
YPP6000 Analog Input Process Meter Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might the meter should make it unusual for the installer or be better to start the setup process from the factory operator to refer to this section of the manual. -
Page 43: Factory Defaults & User Settings
YPP6000 Analog Input Process Meter Instruction Manual Factory Defaults & User Settings Parameter Display Default Setting On 3 The following table shows the factory setting for most On delay relay 3 0.0 sec of the programmable parameters on the meter. Off 3 Off delay relay 3 0.0 sec... -
Page 44: Troubleshooting Tips
YPP6000 Analog Input Process Meter Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free PROPLUS software for all programming activities. -
Page 45: Sales And Technical Support
YPP6000 PD6000 Analog Input Process Meter Instruction Manual How to Contact Yokogawa Corporation of America Sales and Technical Support Call: (800) 888-6400 Email: meters-instr@us.yokogawa.com For the latest version of this manual please visit www.yokogawa.com/us YOKOGAWA 2 Dart Road • Newnan, Georgia 30265 Tel (800) 888-6400 www.yokogawa.com/us...
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