Precor R40 Service Manual
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Precor R40 Service Manual

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R40 Console Service Manual
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Summary of Contents for Precor R40

  • Page 1 R40 Console Service Manual Page 1...

  • Page 2: Table Of Contents

    Contents Introduction ............................3 About This Document ......................... 3 General Information..........................3 Electrical Requirements ........................3 Safety Guideline’s ..........................3 Operation Verification ..........................4 Introduction ............................4 Procedure ............................4 Service Software and Access Codes ..................... 6 Standardized Service Software and Access Codes................6 Accessing Service Software ........................

  • Page 3: Introduction

    Introduction About This Document This manual provides the service information for R40 consoles including information required to perform the majority of troubleshooting and replacement procedures required to maintain and repair this product. Warning: This service manual is applies to Precor trained service providers only. Non-Precor Certified Servicers should not attempt to service any Precor products.

  • Page 4: Operation Verification

    Initial Power Up “Welcome” page If this is the R40 console initial power-up sequence, the R40 opens to the Welcome page and you will be required to specify the R40-base configuration setup parameters (model, Date, Time, Distance Units, etc.).
  • Page 5 4. Verify the following basic console SPEED and INCLINE base control functionality. a. Verify the SPEED control functionality. Increase and decrease the console SPEED (RESISTANCE) control and verify proper base response. Make sure that the base speed (or resistance) changes as commanded and that the console Speed (Resistance) indicator reads correctly.

  • Page 6: Service Software And Access Codes

    Service Software and Access Codes Standardized Service Software and Access Codes The R40 console provides the following set of standardized Precor equipment Service software and Access Codes. Service Software Description Access Code Set of system diagnostic tests that verify proper...

  • Page 7: Hardware Validation (Access Code 51765761)

    4. Use the numbered softkeys to type in the Service Software Access Code: - 51765761 – Hardware Validation - Systems Tests - 65 – Information and Error Log 5. Select Next.to access the Service software. Hardware Validation (Access Code 51765761) Hardware Validation service software provides a set of system tests used to verify proper operation of the console and base hardware.

  • Page 8: Information Service Software (Access Code 65)

    1. Go to the System Tests page, access the Hardware Validation service software (access code “51765761”), see Accessing Service Software. 2. Use the Up/Down arrows to move between and select one of the available tests. 3. Select the Test softkey to start a test, follow user prompts to run and complete the test. 4.
  • Page 9 3. Select Error Log to open the Display Error Log page Information service software (Access Code “65”) You can access the Information and Error Log data using Information Service software (Access Code “65”). service software (Access Code “65”), see 1. Access the Information Accessing Service Software topic.
  • Page 10 2. Select Information to open the Information page. 3. Select Error Log softkey (Information page) to open the Display Error Log page. Page 10...

  • Page 11: Demo Mode (5555)

    DEMO mode (5555) DEMO mode locks out “disables” all console menu softkeys and Speed/Incline controls. DEMO mode must be exited before the menu softkeys and controls can be used. TIP: DEMO mode locks out “disables” all softkey menu items and may make you think the console is not working properly.

  • Page 12: Error Log

    Error Log The R40 console captures and stores equipment error events codes and related information in the Display Error Log page. Error Log information provides useful diagnostic information to help maintain and troubleshoot issues. Error Log information is also useful when contacting Precor Service to resolve an issue.

  • Page 13: Error Event Codes

    2. Use UP/Down arrow softkeys to select the Error Log Reset test. 3. Select Test 4. Select Start to reset the Error Log. 5. Cycle the input power (OFF/ON). 6. Go to the Display Error Log page and verify that all error codes have been cleared, select Settings > Information >...

  • Page 14: Fatal Error Codes

    Fatal Error Codes Fatal Error Codes Code Error description Upstairs EEPROM checksum error RAM error EEPROM error EPROM Downstairs Upstairs watchdog Downstairs watchdog Board Fan AC input voltage too high AC input voltage too low Overheating DB Resistor open Low input voltage for PFC Tread error: motor will not drive Not enough speed No speed pulse at startup...

  • Page 15: Removal/Installation

    Removal/Installation Removal 1. Remove the 4 R40 console attachment screws and tilt the console away from the Console Attachment bracket 2. Disconnect the 4 console-base cables and remove the Cable Retainer. 3. Remove the console. Installation Carefully connect and route the 4 console cables 1.

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