Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for DALBO CULTITRAIL 500
Summary of Contents for DALBO CULTITRAIL 500
- Page 1 CULTITRAIL 500/600 cm Serial no.: 00100 – XXXX...
- Page 3 Congratulations on the purchase of your new CULTITRAIL. For safety reasons and to achieve optimum service from the product, please read the User Guide before use. © Copyright 2006. All rights reserved, DALBO A/S This product has: Type no.: Serial no.:...
-
Page 4: Table Of Contents
CULTITRAIL Table of Contents Table of Contents SAFETY ................................6 ................................6 ENERAL ................................6 YDRAULICS ................................7 SSEMBLY ............................7 AINTENANCE AND REPAIR ..............................7 OAD TRANSPORT ................................8 ORRECT USE TECHNICAL DATA ............................... 9 ................................9 ELIVERY HOW TO USE THIS MANUAL ..........................10 CONSTRAINTS TO USE ............................ - Page 5 CULTITRAIL ........................22 QUIPMENT FOR FINAL SOIL PROCESSING Post-harrower ............................. 22 Rear levelling board ........................... 23 Tubular packing rollers ..........................24 Flat iron rollers ............................25 Crosskill rollers ............................26 MAINTENANCE ..............................27 ................................ 27 UBRICATION Hydraulic cylinder maintenance ......................27 Removal/fitting wheel ..........................
-
Page 6: Safety
CULTITRAIL Safety This symbol appears in the instruction manual each time there is a safety warning concerning your safety, the safety of others or functionality of the machine. All safety instructions must be observed and made available to all users of the ma- chine. -
Page 7: Assembly
CULTITRAIL • Check hydraulic hoses regularly for defects such as cracks, splits, crimps, wear or breaks. Defective hoses must be replaced immediately. • Avoid spilling oil on the ground. If oil is spilt, collect and deliver to a destruction point. •... -
Page 8: Correct Use
CULTITRAIL Correct use • Correct use of the machine includes observing the manufacturer's operating, maintenance and repair instructions, and that original spare parts are always used. • The machine may only be used, maintained or repaired by personnel familiar with it and who are aware of the risks that can be involved. •... -
Page 9: Technical Data
CULTITRAIL Technical data CULTITRAIL Model/working width (cm) HP (recommended) 80-140 100-160 Gross weight kg: 2300 2500 Transport width 2.5m 2.5m Transport height 2.9m 3.4m Wheels (300/55-14.5) Tines (no.) Delivery The machine is delivered complete on a trailer. The machine can be partially dis- mantled if exported. -
Page 10: How To Use This Manual
CULTITRAIL How to use this manual The sequence of subject matter in this manual can seem illogical. Please refer to the table of contents for page numbers for individual items. The manual is divided into main sections: • Safety • Description, including settings •... -
Page 11: Constraints To Use
CULTITRAIL Constraints to use Descriptions of what the machine can and cannot be used for: • Can only be used for breaking down sowing beds on agricultural land under cultivation. Areas worked must be in normal agricultural maintenance, i.e. with no significant unevenness or holes. •... -
Page 12: Description
CULTITRAIL Description Construction CULTITRAIL is a robust 5-bar, towed sowing bed harrow, with the following construction: • The harrow consists of 3 sections. A centre frame which is identical on the 5 and 6 me- ter models. And 2 wings, which can be hydraulically folded to achieve a transport width of 2.5 metres. -
Page 13: Construction With Pin Stop
CULTITRAIL Construction with pin stop Fig. 2 All pins on the machine have square heads. The frame elements they fit in also have a pin stop (A). Pin length allows the pin to be inserted fully, allow- ing the pin stop to prevent the pin from rotating when the machine parts move in relation to each other. -
Page 14: Hydraulics For Levelling Board And Wheel Frame
CULTITRAIL Hydraulics for levelling board and wheel frame Fig. 4 The hydraulic cylinders (A) are linked in series with the cor- responding wheel frame cylinder on the side section. When the wheel frame is raised, the tractor pumps oil to (B) the centre cylinders. -
Page 15: Connecting And Disconnecting
CULTITRAIL Connecting and disconnecting Connecting Fig. 5 1. Connect CULTITRAIL to the trac- tor's tow bar (A). Remember to secure the tow bar bolt with a split pin 2. Raise the support leg 3. Remove the support leg, and place in the designated holder (B) on top of the tow bar. -
Page 16: Disconnection
CULTITRAIL Disconnection Fig. 6 CULTITRAIL can be discon- nected when extended or retracted. Close wheel frame ball cock Remember to depressurise hoses before disconnecting them. If connecting machine in transport position, check transport safety device (A) is engaged. Place the machine on a firm, flat surface. Fit support leg "B" on draw bar, and lower until draw bar is lifted free of the tow bar. -
Page 17: Setting Up
CULTITRAIL Setting up CULTITRAIL comes with factory settings, but must be finely adjusted before use. Numerous adjustment options make the machine more flexible and ensure maxi- mum use. Basic setting Fig. 7 To achieve uniform effect on the soil, it is important that the main frame is horizontal when in use. -
Page 18: Side Pull
CULTITRAIL Only the two centre lift cylinders need to be adjusted for depth, as the two outer cylinders are slaved to the centre cylinders. See "Description" for details of system construction. To achieve uniform working depth on both sides, it is important that the same number of spacer blocks limit both lift cylinders. -
Page 19: Wheel Scrapers
CULTITRAIL Wheel scrapers Fig. 10 The harrow wheels determine the har- row depth. It is therefore important that they are kept clean. All wheels are therefore fitted with wheel scrapers (C). The scrapers are adjusted close to the tyres, yet still allowing the wheel to turn a full circle without touching the scraper. -
Page 20: Operation
CULTITRAIL Operation Correct operation is vital for optimum use. This applies to working in the field and for safety. We recommend running at a slight angle to the sowing direction for the final pass for the best results. Adjustment of the main frame to keep it horizontal may be necessary after adjust- ing depth. -
Page 21: Retraction
CULTITRAIL Retraction Fig. 13 Check that the automatic transporta- tion lock (A) is engaged after retrac- tion. Close ball cock for wheel frame when transporting. The ball cock will now act as a lock, preventing accidental operation. Operating speed To achieve optimum cultivation, a speed of between 8 and 12 km/h is required. But always work according to the conditions. -
Page 22: Accessories
CULTITRAIL Accessories Equipment for final soil processing CULTITRAIL can be fitted with various types of equipment to achieve the desired fin- ished sowing bed. The following are available: • Post-harrower • Rear levelling board. Can be used in combination with the others. •... -
Page 23: Rear Levelling Board
CULTITRAIL Rear levelling board The levelling board for mounting on the rear can be set in different ways. Use the spindles (A) to adjust pressure exerted on the ground. Move the board to the lowest holes (A) to change attack angle. If moving the board down to these holes, the spindles (A) must be shortened to avoid the board exerting too much pressure on the ground. -
Page 24: Tubular Packing Rollers
CULTITRAIL Tubular packing rollers The tubular packing rollers are mounted on the same suspension arms and spring brackets as described under "Post-harrower". Between the arms and the packing rollers, the brackets are also fitted with special suspension units (A) to protect the rollers from being damaged by stones. -
Page 25: Flat Iron Rollers
CULTITRAIL Flat iron rollers Flat iron rollers are mounted on the same suspension arms and spring brackets as described under "Post-harrower" and "Packing rollers". Between the arms and the rollers, the brackets are also fitted with special suspension units (A) to protect the rollers from being damaged by stones. -
Page 26: Crosskill Rollers
CULTITRAIL Crosskill rollers Crosskill rollers are mounted on the same suspension arms and spring brackets as described under "Post-harrower", "Packing rollers" and "Flat iron rollers". Between the arms and the rollers, the brackets are also fitted with special suspension units (A) to protect the rollers from being damaged by stones. -
Page 27: Maintenance
CULTITRAIL Maintenance Good maintenance ensures long service life and optimum use. Grease nipples are fitted where wear is heaviest. Tighten all screw connections after first working day. Check all split pins and bolts to avoid mechanical failure. Check hydraulic system for leaks. All maintenance and repair work can only be performed when the machine is low- ered to the ground, the tractor is braked, engine stopped and ignition key re- moved to prevent accidental start and crushing. - Page 28 CULTITRAIL Fig. 19 Lubrication points Lubrication Nipples Illustration interval, number hours Side section, hinges Draw bar, hinges Wheel frame bracket on main frame Wheel frame bracket on side section Top bar eye, bottom Cylinder for retraction Bearings in Flat iron or tubular roller (op- tional extra) Bearings in Crosskill roller (optional extra)
-
Page 29: Removal/Fitting Wheel
CULTITRAIL Removal/fitting wheel To remove wheels, extend and lower machine until the tines rest on the ground, but are still supported by the wheels. The wheel bolts can be slackened without the wheel rotating. Lift wheels free of the ground, remove nuts and wheels Replace wheel, hand-tighten wheel nuts. -
Page 30: Replacement Andrepairs
CULTITRAIL Replacement andrepairs Safety is vital for all repair work. Always observe the following points, plus those under Safety First in the instruction manual. All maintenance and repair work can only be performed when the machine is low- ered to the ground, the tractor is braked, engine stopped and ignition key re- moved to prevent accidental start. -
Page 31: Bleeding
CULTITRAIL Bleeding Always ensure hydraulic system is bled after repairs and before use to prevent mechanical breakdown and injury to person. Bleed by activating the cylinder functions to their maximum settings repeatedly. If a cylinder is not bled correctly as described above and the machine is activat- ed, there is a risk of parts of the machine suddenly moving much faster than normal. -
Page 32: Replacing Tips
CULTITRAIL Replacing tips Support machine securely to avoid danger of crushing or falling. Turn all spacer blocks inwards in front of the wheel cylinders to free tips from the ground. Fig. 21 The tips (A) are reversible and bolted on. Reverse or replace tips if the tine is worn. -
Page 33: Scrapping
CULTITRAIL Scrapping Depressurise hydraulic system. Beware of the weight of any given part when removing or disassembling. All parts must be supported or lifted to avoid danger of falling. Disconnect hydraulic hoses and cylinders and drain oil. Collect oil in container to avoid pollution. -
Page 34: Guarantee
CULTITRAIL Guarantee DALBO A/S provides a 1 year guarantee on all new machines sold by an authorised DALBO dealer. The guarantee is valid for 1 year from date of delivery to the end-user. The guarantee covers material and manufacturing defects. -
Page 35: Hydraulic Diagram
CULTITRAIL Hydraulic diagram Ekstra løftecylinder på Cultitrail 6m med valser i bag Additional cylinder on Cultitrail 6m with rear rollers 91808 80/40 X 700 91135 91135 1,5 mm 1,5 mm Ø25x75 Tractor pump and Tractor pump and Tractor pump and valve (ventil) valve (ventil) valve (ventil) -
Page 36: Spare Parts
CULTITRAIL Spare parts Page 36...