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AZUD HELIX AUTOMATIC 201 DLP User Manual

Water filtration solutions
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USER'S MANUAL
MASF0044-02
Water Filtration Solutions
AZUD HELIX AUTOMATIC 201 DLP
Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail:
cliente@azud.com www.azud.com

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Summary of Contents for AZUD HELIX AUTOMATIC 201 DLP

  • Page 1 USER’S MANUAL MASF0044-02 Water Filtration Solutions AZUD HELIX AUTOMATIC 201 DLP Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail: cliente@azud.com www.azud.com...
  • Page 2 Water Filtration Solutions System of symbols used in this manual: In the reading of this manual you will find some signs used as information points to warn and to identify risks. This is the format and content of these messages: It Indicates instructions and warnings which failure to follow could cause damages to people, the Equipment and its surroundings.
  • Page 3 2.2 Identification of the Product. 2.3 Operation Description. 2.4 Components and Spares. 2.5 Backflushing Valves. 3. TECHNICAL DATA 3.1 AZUD HELIX AUTOMATIC General Features and requirements. Serie 201. 3.2 Dimensions. 3.3 Azud Helix Automatic Filter. 4. SECURITY INFORMATION 5. INSTALLATION INSTRUCTIONS 5.1.
  • Page 4 IF YOU HAVE ANY QUESTION OR NEED ADITIONAL INFORMATION; PLEASE CONTACT US IN +34 968808402 OR cliente@azud.com All the equipments manufactured in Sistema AZUD are subject to strict quality control tests and are manufactured under a productive process which complies with the requirements of the standard ISO 9001/2000.
  • Page 5 Water Filtration Solutions 2.2. Identification of the product. In AZUD each filtration equipment is identified by an industrial label, placed in one of the main manifolds, with the serial number. With this number the factory can always identify the equipment.
  • Page 6 Water Filtration Solutions TECHNOLOGY The system carries out two independent phases called FILTRATION PHASE and BACKFLUSHING PHASE. FILTRATION In the filtration process, water is carried from the feeder FILTRACIÓN STAGE STAGE manifold (inlet manifold), through the backflushing three- way valve (valve 1), to the interior of the filter through its Valve 1 inlet.
  • Page 7 Water Filtration Solutions 2.4. AZUD HELIX AUTOMATIC SERIE 201 DLP Components and Spares. COMPONENTS AZUD HELIX AUTOMATIC EQUIPMENT Nº DESCRIPCTION MATERIAL AZUD HELIX AUTOMATIC 2”S DLP FILTER GROOVED COUPLING PVC 2” STAINLESS STEEL THREADED CONNECTORS SUPPORTS GROOVED COUPLING 2” TE 90 63 2”AUXILAIRY FILTER 3 WAYS HYDRAULIC VALVE 2”...
  • Page 8 Water Filtration Solutions AZUD HELIX AUTOMATIC FILTERING ELEMENT FILTERING ELEMENT SPARE PARTS NUMBER CODE DESCRIPTION 18R60115 PISTON FRAME AZUD HELIX AUTOMATIC DISCS KIT AZUD HELIX AUTOMATIC 18R60037 PISTON OGASKET92,6 x 100 x 4 mm ---------- FRAME WIITHOUT CHECK VALVE ----------...
  • Page 9 Bermad The reference of the backflushing valve will be different according the manufacturer AZUD supplied in your filtration equipment. The start of the backflushing process takes place in two ways: 1.When the ¼” three-way valve (minipilot) is put on OPEN position by hand. In this position, the minipilot valve allows water to flow from the inlet manifold to the chambers of the two three-way hydraulic valves .

  • Page 10: Technical Data

    Water Filtration Solutions 3. Technical Data 3.1 AZUD HELIX AUTOMATIC SERIE 201 DLP General features and requirements. 2”SUPER FILTRACION micron micron micron micron micron micron micron micron 28 m 27 m 26 m 24 m 14 m 8 m³/h 6 m³/h 5 m³/h...
  • Page 11 Water Filtration Solutions 3.3 DIMENSIONS EQUIPEMENT AZUD HELIX AUTOMATIC 201 DLP 1483 mm [58.4"] 894 mm [35.2"] 644 mm [25.4"] 151 mm [6.0"] Connections AZUD HELIX AUTOMATIC 201 DLP AZUD HELIX AUTOMATIC 201 DLP NPT 2" 2"BSP 2"BSP 2" 2"NPT 2"NPT...

  • Page 12: Security Information

    Water Filtration Solutions 4. Security Information Sistema AZUD filtration systems have been designed for the filtration of water following the Operation Conditions indicated in the Technical Data and in the industrial label of the Equipment. Sistema AZUD filtration systems are NOT designed for the filtration of hazardous...

  • Page 13: Installation Instructions

    Water Filtration Solutions 5. Installation Instructions. AZUD HELIX AUTOMATIC Equipment is presented semiassembled on a box, so the steps to follow in the installation are the following: 1- Unpack the Equipment carefully and check that no damages are made. 2 - Check that all the installation parameters where the equipment will be incorporated agree with the equipment itself (specified in chapter 3).
  • Page 14 Water Filtration Solutions 5 –Assemble the equipment in the installation, connecting the inlet, outlet and drainage manifolds using their corresponding connections. 6 – Install a glycerin pressure gauge (0-10) bar to measure the pressure coming into the valve. It is recommended to use liquid sealing or LOCTITE 5331, but not in excess.
  • Page 15 Water Filtration Solutions 5.5 Connection of the Equipment to the Control Unit through the union of the homologous microtubes. The homologous union microtubes are labelled according to the following nomenclature: MANDO DESCRIPCIÓN: Uso y conexión Hidr. For the feeding of all the command circuit. Connect the pressure intake circuit with a pneumatic pressure line which has a pressure greater that the one at the inlet of the filters.
  • Page 16 Water Filtration Solutions Hydraulic Points of connection command 1 – D in minipilot valve 6– D in minipilot valve 2 - 4 7– H (HIGHT PRESSURE in differential pressure gauge) 5 – L (LOW PRESSURE in differential pressure gauge) 3 – ”OPEN” in minipilot valve ”OPEN”...
  • Page 17 Water Filtration Solutions 6. Operation Instructions 6.1- Start-up AZUD HELIX AUTOMATIC. - Do not operate out of the working Conditions. - Be sure the auxiliary Filter key is open before starting-up the Equipment. Instructions to the operation of the equipment: BEFORE THE STARTING-UP ...

  • Page 18: Maintenance Instructions

    AZUD recommends three months between the different revisions of components which imply the disassembly of the filtering element. This period should be determined by the user according to the particular characteristics of his installation.
  • Page 19 Water Filtration Solutions 7.2. General Revision of the Equipment. The maintenance plan of the filter depends on the working conditions of each installation which should be determined by each user. The steps of the maintenance plan are: 1. Open the clamp and take away the lid. 3.
  • Page 20 Water Filtration Solutions 7.3. Maintenance filtration element 7.3.1.- Checking of the filtering element 92,6x100x4 and 103 x 4 O-rings 92,6x100x4 O-RING 1. Open the clamp and take away the lid of the filter carefully; take out the filtering element; turn the piston until it is released and take it away. (see section Cleaning of discs section ).
  • Page 21 Water Filtration Solutions 7.3.3. Removal of the moving element from the base of the filter element () 2. Clean carefully with water. 1. Remove the rods and the Check Valve 3 Place the check valve on the grid with the face of the drawing towards the outside and correctly adjust the stems on the grid.
  • Page 22 Water Filtration Solutions 3. Assembly: - Apply lubricant in the piston components for its assembly. Sistema AZUD recommends the use of neutral Vaseline. - Check the chemical compatibility between the lubricant and the filter material 3.1 Introduce one washer in 3.2.
  • Page 23 Water Filtration Solutions 7.4 Checking of components. Make sure that the Equipment is depressurized before carrying out any maintenance operation in which the interior of the Equipment is put into contact with the atmosphere. 7.4.1.- Checking of auxiliary Filter. 1. Drainage the equipment. 2.
  • Page 24 Water Filtration Solutions 8. Possible problems-causes-solutions BACKFLUSHES ARE NOT MADE ANY STATION MAKES THE BACKFLUSH COMPLETE OR PARTIAL REDUCTION NON-OPERATIVE CONTROL UNIT OF FEEDING IN THE COMMAND VERIFY THE MAINS SUPPLY OF THE CONTROL CLEAN THE FILTERING UNIT AND THE FEEDING ELEMENT OF THE FUSE* AUXILIARY FILTER.
  • Page 25 Water Filtration Solutions CONTINUOUS OR TOO FREQUENT BACKFLUSHES ACTIVATE A BACKFLUSH AND CHECK THE PRESSURE IN THE OUTLET MANIFOLD PRESSURE EQUAL OR SUPERIOR TO THE PRESSURE INFERIOR TO MINIMUM REQUIRED. See section “Technical Data” THE MINIMUM REQUIRED. from the Filtration Equipment Manual See section “Technical Data”...
  • Page 26 Water Filtration Solutions WATER IN THE DRAINAGE MANIFOLD CKECK THE CONTROL UNIT SITUATION CONTROL UNIT IN CONTROL UNIT IN FILTRATION PROCESS BACKFLUSH PROCESS Wait until backflushing cycle is finished VERIFY EACH OF THE Water still remains in the drainage COMMAND MICROTUBES WHICH FEED THE HYDRAULIC VALVES CHAMBERS PRESENCE OF FLUID...

  • Page 27: Warranty

    Sistema Azud, S.A., provided that the buyer informs Sistema Azud, S.A. about the defects in a maximum period of one year from the delivery date. Once that the period has expired, either refunds or claims due to this reason will not be accepted.