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AZUD HELIX AUTOMATIC FT201 AA DLP User Manual

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USER'S MANUAL
MASF0136-05
Water Filtration Solutions
AZUD HELIX AUTOMATIC FT201 AA DLP
Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail:
cliente@azud.com www.azud.com

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Summary of Contents for AZUD HELIX AUTOMATIC FT201 AA DLP

  • Page 1 USER’S MANUAL MASF0136-05 Water Filtration Solutions AZUD HELIX AUTOMATIC FT201 AA DLP Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail: cliente@azud.com www.azud.com...
  • Page 2 AZUD. AZUD may alter, remove or change the content of this document without any further notice, and shall not assume any responsibility for errors that may appear in this document.
  • Page 3 2.4.2 Backflushing Valves. 2.4.3 Inlet and Outlet main manifolds. 2.4.4 Drainage Manifolds. 3. TECHNICAL DATA 3.1 AZUD HELIX AUTOMATIC General Features and requirements. Serie 200. 3.2 Dimensions and weighs. 3.3 Azud Helix Automatic Filter. 4. SECURITY INFORMATION 5. INSTALLATION INSTRUCTIONS.
  • Page 4 IF YOU HAVE ANY QUESTION OR NEED ADITIONAL INFORMATION; PLEASE CONTACT US IN +34 968808402 OR azud@azud.com All the equipments manufactured in Sistema AZUD are subject to strict quality control tests and are manufactured under a productive process which complies with the requirements of the standard ISO 9001/2000.

  • Page 5: Identification Of The Product

    Water Filtration Solutions 2.2. Identification of the product. In AZUD each filtration equipment is identified by an industrial label, placed in one of the main manifolds, with the serial number. With this number the factory can always identify the equipment.
  • Page 6 Water Filtration Solutions TECNOLOGY The system carries out two independent phases in each filtering unit but simultaneous in the filtration system in precise moments. This is called FILTRATION PHASE and BACKFLUSHING PHASE BACKFLUSHING VALVE FILTRACIÓN STAGE In the filtration process, water is carried from the inlet manifold through the backflushing valves, to the interior of the filter which form the filtration system .
  • Page 7 Water Filtration Solutions BACKFLUSHING FILTRACION VALVULA90º A moment after the following solenoid introduces the air in the filtered water deposit and inside the filtering element. This mixture of water –air provokes a hydraulic – pneumatic force which is FLOW used to overcome the pressure made FLOW by the spring over the stack of discs, generating the decompression of the...
  • Page 8 Water Filtration Solutions 2.4. Componentes y repuestos EQUIPO DE FILTRACION: AZUD HELIX AUTOMATIC FT201 AA COMPONENTS AND SPARTE AZUD HELIX AUTOMATIC EQUIPMENT Nº COCE DESCRIPTION MATERIAL ---------- AZUD HELIX AUTOMATIC 2”S FILTER ---------- AUXILIARY TANK ---------- MANIFOLD HDPE ---------- 3 WAYS HYDRAULIC VALVE 2”...
  • Page 9 Water Filtration Solutions AZUD HELIX AUTOMATIC FILTERING ELEMENT SPARE PARTS KITS NUMBER CODE DESCRIPTION 23-27x2-31-32 18R60116 O-RINGS KIT AUTOMATIC FILTER 3.0 23-31-32 18R60117 PISTON SET OF O-RINGS AUTOMATIC FILTER 3.0 23-27x2-29-31-32 18R60118 MAINTENANCE KIT AUTOMATIC FILTER 3.0 18R60119 FRAME AUTOMATIC FILTER DEP 3.0...
  • Page 10 Water Filtration Solutions PLASTIC VALVE BERMAD 2.5 Backflushing Grooved valve 2”x2”x2”. The reference of the backflushing valve will be different according the manufacturer AZUD supplied in your filtration equipment. Cod: 18CE1008...

  • Page 11: Technical Data

    Water Filtration Solutions 3. Technical Data 3.1 AZUD HELIX AUTOMATIC 201 AA General features and requirements. 2”SUPER FILTRATION micron micron micron micron micron micron micron micron 28 m 27 m 26 m 24 m 14 m 8 m³/h 6 m³/h 5 m³/h...
  • Page 12 Water Filtration Solutions 3.2.- Dimensions of AZUD HELIX AUTOMATIC Equipment. 3.3.- General Characteristic AZUD HELIX AUTOMATIC Filter. The failure to obey the instructions and warnings could cause damage to people, the equipment and the surrounding area. CLASSIFICATION ACCORDING TO THE DIRECTIVE OF PRESSURIZED EQUIPMENTS PED 2014/68/EU –...

  • Page 13: Security Information

    Water Filtration Solutions 4. Security Information Sistema AZUD filtration systems have been designed for the filtration of water following the Operation Conditions indicated in the Technical Data and in the industrial label of the Equipment. Sistema AZUD filtration systems are NOT designed for the filtration of hazardous...

  • Page 14: Installation Instructions

    Secure the Equipment to the raising system to avoid accidents. Follow the operation and safety instructions of the Manual AZUD HELIX AUTOMATIC equipment is delivered already assembled on a pallet. In the installation the steps to follow reduced to: 1- Transport the filtration equipment with the pallet with a lift truck or similar until its final emplacement.
  • Page 15 Water Filtration Solutions 5.3. Connection of the Equipment to the Control Unit through the union of the homologous microtubes. The homologous union microtubes are labelled according to the following nomenclature: COMMAND DESCRIPTION: Use and Connection PRESSURE INTAKE: To the feeding of the whole circuit of pneumatic command. It should correspond with the place of highest pressure of the whole installation.
  • Page 16 Water Filtration Solutions 5.4 Pneumatic connection between the Control Unit and the pressurized air equipment. Connect the intake source of air to the control Unit. To make this connection we leave in the pressure regulator a 12 elbow of quick coupling. INTAKE OF AIR “T”...
  • Page 17 Water Filtration Solutions 6. Operation Instructions 6.1- Start-up AZUD HELIX AUTOMATIC. - Do not operate out of the working Conditions. -Be sure the auxiliary Filter key is open before starting-up the Equipment. Instructions to the operation of the equipment: BEFORE THE STARTING-UP Make sure that the flow rate, pressure, temperature and pH will be covered by the Equipment...

  • Page 18: Maintenance Instructions

    AZUD recommends three months between the different revisions of components which imply the disassembly of the filtering element. This period should be determined by the user according to the particular characteristics of his installation.
  • Page 19 Water Filtration Solutions 7.2. General Revision of the Equipment. The maintenance plan of the filter depends on the working conditions of each installation which should be determined by each user. The steps of the maintenance plan are: 1. Open the clamp and take away the lid 4.
  • Page 20 Water Filtration Solutions 7.3. Maintenance filtration element In long stop periods, the O-rings should be lubricated. Furthermore, the state of the internal components of the filter should be checked. 92,6x100x4 O-RING 7.3.1.- Checking of the filtering element 92,6x100x4 and 103 x 4 O-rings 1.
  • Page 21 Water Filtration Solutions 7.3.3. Removal of the moving element from the base of the filter element (CHECK VALVE) 2. Clean carefully with water. 1. Remove the rods and the check valve 3 Place the check valve on the grid with the face of the drawing towards the outside and correctly adjust the stems on the grid.
  • Page 22 Water Filtration Solutions 3. Assembly: - Apply lubricant in the piston components for its assembly. Sistema AZUD recommends the use of neutral Vaseline. - Check the chemical compatibility between the lubricant and the filter material 3.1 Introduce one washer in 3.2.
  • Page 23 Water Filtration Solutions 7.4 Checking of components. Make sure that the Equipment is depressurized before carrying out any maintenance operation in which the interior of the Equipment is put into contact with the atmosphere. 7.4.1.- Checking the ¼” intake filters. Applying too much sealer or forcing the threads may damage them 2.
  • Page 24 Water Filtration Solutions 8. Possible problems-causes-solutions BACKFLUSHES ARE NOT MADE ONE OR SOME STATIONS ANY STATION MAKES DO NOT MAKE THE THE BACKFLUSH BACKFLUSH NON-OPERATIVE CONTROL UNIT VERIFY THE MAINS SUPPLY OF THE CONTROL UNIT AND THE FEEDING FUSE* CHECK OUTPUTS FUSES* CHECK SOLENOIDS CHECK HYDRAULIC...
  • Page 25 Water Filtration Solutions CONTINUOUS OR TOO FREQUENT BACKFLUSHES ACTIVATE A BACKFLUSH AND CHECK THE PRESSURE IN THE OUTLET MANIFOLD PRESSURE EQUAL OR SUPERIOR TO THE PRESSURE INFERIOR TO THE MINIMUM REQUIRED. See section “Technical Data” MINIMUM REQUIRED. See section from the Filtration Equipment Manual “Technical Data”...
  • Page 26 Water Filtration Solutions WATER IN THE DRAINAGE MANIFOLD CKECK THE CONTROL UNIT SITUATION CONTROL UNIT IN CONTROL UNIT IN FILTRATION PROCESS BACKFLUSH PROCESS Wait until backflushing cycle is finished VERIFY EACH OF THE Water still remains in the drainage COMMAND MICROTUBES WHICH FEED THE HYDRAULIC VALVES CHAMBERS PRESENCE OF FLUID...

  • Page 27: Warranty

    Sistema Azud, S.A., provided that the buyer informs Sistema Azud, S.A. about the defects in a maximum period of one year from the delivery date. Once that the period has expired, either refunds or claims due to this reason will not be accepted.
  • Page 28 Equipment: SERIAL NUMBER _________________________ MODEL___________________________________ MANUFACTURING YEAR_________________________ Request your spares to: SISTEMA AZUD, S.A. Polígono Industrial Oeste • Avda. de las Américas P. 6/6 30820 ALCANTARILLA – MURCIA- SPAIN Tel. + 34 968 80 84 02 Fax: +34 968 80 83 02 E-mail: azud@azud.com...

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