Download
Share
Print this page
  1. Manuals
  2. Brands
  3. AZUD Manuals
  4. Water Filtration Systems
  5. HELIX AUTOMATIC FT200 SW AA DLP Series
  6. User manual

AZUD HELIX AUTOMATIC FT200 SW AA DLP Series User Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
MASF0191-00
USER'S MANUAL
Water Filtration Solutions
AZUD HELIX AUTOMATIC SERIE FT200 SW AA DLP
V3.0
Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail:
cliente@azud.com www.azud.com

Advertisement

loading
Need help?

Need help?

Do you have a question about the HELIX AUTOMATIC FT200 SW AA DLP Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for AZUD HELIX AUTOMATIC FT200 SW AA DLP Series

Summary of Contents for AZUD HELIX AUTOMATIC FT200 SW AA DLP Series

  • Page 1 MASF0191-00 USER’S MANUAL Water Filtration Solutions AZUD HELIX AUTOMATIC SERIE FT200 SW AA DLP V3.0 Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail: cliente@azud.com www.azud.com...
  • Page 2 System of symbols used in this manual: In the reading of this manual you will find some signs used as information points to warn and to identify risks. This is the format and content of these messages: It Indicates instructions and warnings which failure to follow could cause damages to people, the Equipment and its surroundings.
  • Page 3 2.4 Components and Spares. 2.4.1 AZUD HELIX AUTOMATIC Filter. 2.4.2 Backflushing Valves. 2.4.3. Manifolds 3.TECHNICAL DATA 3.1 AZUD HELIX AUTOMATIC General Features and requirements. 3.2 Dimensions. 4. SECURITY INFORMATION 5. INSTALLATION INSTRUCTIONS. 5.1. Separation of the Equipment from the pallet.
  • Page 4 IF YOU HAVE ANY QUESTION OR NEED ADITIONAL INFORMATION; PLEASE CONTACT US IN +34 968808402 OR azud@azud.com All the equipments manufactured in Sistema AZUD are subject to strict quality control tests and are manufactured under a productive process which complies with the requirements of the standard ISO 9001/2000.
  • Page 5 Water Filtration Solutions 2.2. Identification of the product. In AZUD each filtration equipment is identified by an industrial label, placed in one of the main manifolds, with the serial number. With this number the factory can always identify the equipment.
  • Page 6 Water Filtration Solutions TECNOLOGY The system carries out two independent phases in each filtering unit but simultaneous in the filtration system in precise moments. This is called FILTRATION PHASE and BACKFLUSHING PHASE FILTRATION STAGE BACKFLUSHING VALVE AUXILIARY VALVE In the filtration process, water carried from inlet...
  • Page 7 Water Filtration Solutions FILTRATION STAGE BACKFLUSHING A moment after the following solenoid STAGE introduces the air in the filtered water deposit. This mixture of water – VALVE 90º air provokes a hydraulic – pneumatic force FLOW which used FLOW overcome the pressure FLOW made by the spring over FLOW...
  • Page 8 Water Filtration Solutions 2.4. AZUD HELIX AUTOMATIC SERIE FT200 SW AA Components and Spares. AUTOMATITATION SCHEME...
  • Page 9 AZUD HELIX AUTOMATIC NUMBER CODE DESCRIPTION AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 130 MICRON AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 100 MICRON AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 50 MICRON AZUD HELIX AUTOMATIC DISCS FILTERING ELEMENT WS 20 MICRON...
  • Page 10 Water Filtration Solutions AZUD HELIX AUTOMATIC FILTERING ELEMENT FILTERING ELEMENT SPARE PARTS NUMBER CODE DESCRIPTION PISTON FRAME AZUD HELIX AUTOMATIC DISCS KIT AZUD HELIX AUTOMATIC 18R60037 PISTON OGASKET92,6 x 100 x 4 mm ---------- FRAME WIITHOUT CHECK VALVE ---------- CHECK VALVE...
  • Page 11 Water Filtration Solutions 2.4.2. Main inlet and outlet manifolds. The manifold model of your filtration equipment follows the reference logic described below: TYPE OF CONNECTION FX  FLANGE DIN 2576 HDPE 203/4 FX VX  GROOVED Ø FILTRO FA  FLANGE ANSI 150 lbs HDPE MANIFOLD Ø...
  • Page 12 Water Filtration Solutions 2.4.2 Backflushing Grooved valve 2”x2”x2”. The reference of the backflushing valve will be different according the manufacturer AZUD supplied in your filtration equipment. VALVE VALVE B AUXILIARY VALVE Scheme INTAKE CONTROL UNIT T A ---- PREASURE Sn ---- SIGNAL...
  • Page 13 Water Filtration Solutions 2.5 AUTOMATITATION SCHEME INLET OUTLET MANIFOLD MANIFOLD...
  • Page 14 Water Filtration Solutions AUTOMATITATION SCHEME...

  • Page 15: Technical Data

    Water Filtration Solutions 3. Technical Data 3.1 AZUD HELIX AUTOMATIC FT200 SW AA General features and requirements. 2”SUPER FILTRATION micron micron micron micron micron micron micron micron 28 m 27 m 26 m 24 m 14 m 8 m³/h 6 m³/h 5 m³/h...
  • Page 16 Water Filtration Solutions 3.3 EQUIPMENT DIMENSIONS AZUD HELIX AUTOMATIC FT200 AW AA MODEL FT202/3FX AA 37,8 39,0 FT202/3VX AA 32,3 37,8 478 18,8 265 10,4 719 28,3 1350 51,6 FT203/3FX AA 1135 44,7 1220 FT203/3VX AA 1065 41,9 1235 48,6...

  • Page 17: Security Information

    Water Filtration Solutions 4. Security Information Sistema AZUD filtration systems have been designed for the filtration of water following the Operation Conditions indicated in the Technical Data and in the industrial label of the Equipment. Sistema AZUD filtration systems are NOT designed for the filtration of hazardous...
  • Page 18 (see Control Unit Manual). There must exists a voltage-free contact between the electrical connections, common and inlet 1 for the FBC Azud Control Unit to count time (See electrical connections). In such a way, your equipment will backflush by time.

  • Page 19: Installation Instructions

    Water Filtration Solutions The pressure values of the DIFF and RANGE scales are regulated with the two upper screws of the pressure gauge shown in the picture. The pressure gauge is regulated with 1Bar pressure in the RANGE scale and 0.7 Bar in the DIFF scale in the factory. The Control Unit DIFF begins to count time with this values when the Filtration Equipment RANGE...
  • Page 20 Water Filtration Solutions 5.1 Separation of the equipment from the pallet. To the separation of the Equipment from the pallet, it is necessary a raising system or adequated elevation of the Equipment. The equipment is fixed to the pallet by lag screws or similar. The steps to follow: A- Unthread the lag screws with a spanner or similar.
  • Page 21 Water Filtration Solutions - DRAINAGE MANIFOLD ASSEMBLY 2. Apply grease to the 3. Assemble the coupling 1 Disassemble the grooved coupling coupling joint TANK PRESSURE MANIFOLD OUTLET - TANK ASSEMBLY MANIFOLD...
  • Page 22 Water Filtration Solutions 5.2 Fixation of the equipment to the ground. Before the fixing to the ground, you must check the level of the Equipment. The fixing of the Equipment to the ground should be made with lag screws appropriate to the type of ground. The screws should be placed in the 10 mm diameter manifold holes.
  • Page 23 Water Filtration Solutions Adjust the air income to the circuit of the pneumatic command Si tiene alguna duda póngase en contacto con nosotros. VERY IMPORTANT: It is obligatory that the filling and emptying of the chambers Connect the air intake to the Control Unit using a pressure regulator of the hydraulic valves is not made roughly.
  • Page 24 Water Filtration Solutions 5.1 Separation of the equipment from the pallet. To the separation of the Equipment from the pallet, it is necessary a raising system or adequated elevation of the Equipment. The equipment is fixed to the pallet by lag screws or similar. The steps to follow: A- Unthread the lag screws with a spanner or similar.
  • Page 25 Water Filtration Solutions 6. Operation Instructions 6.1- Start-up AZUD HELIX AUTOMATIC. - Do not operate out of the working Conditions. -Be sure the auxiliary Filter key is open before starting-up the Equipment. Instructions to the operation of the equipment: BEFORE THE STARTING-UP Make sure that the flow rate, pressure, temperature and pH will be covered by the Equipment...

  • Page 26: Maintenance Instructions

    AZUD recommends three months between the different revisions of components which imply the disassembly of the filtering element. This period should be determined by the user according to the particular characteristics of his installation.
  • Page 27 Water Filtration Solutions 7.2. General Revision of the Equipment. The maintenance plan of the filter depends on the working conditions of each installation which should be determined by each user. The steps of the maintenance plan are: 1. Open the clamp and take away the lid 4.
  • Page 28 Water Filtration Solutions 7.3. Maintenance filtration element 7.3.1.- Checking of the filtering element 92,6x100x4 and 103 x 4 O-rings 92,6x100x4 O-RING 1. Open the clamp and take away the lid of the filter carefully; take out the filtering element; turn the piston until it is released and take it away. (see section Cleaning of discs section).
  • Page 29 Water Filtration Solutions 7.3.3. Removal of the moving element from the base of the filter element (Clapeta) 2. Clean carefully with water. 1. Remove the rods and the clapeta 3 Place the clapeta on the grid with the face of the drawing towards the outside and correctly adjust the stems on the grid.
  • Page 30 Water Filtration Solutions 3. Assembly: - Apply lubricant in the piston components for its assembly. Sistema AZUD recommends the use of neutral Vaseline. - Check the chemical compatibility between the lubricant and the filter material 3.1 Introduce one washer in 3.2.
  • Page 31 Water Filtration Solutions 7.4 Checking of components. Make sure that the Equipment is depressurized before carrying out any maintenance operation in which the interior of the Equipment is put into contact with the atmosphere. 7.4.1.- Checking the ¼” intake filters. Applying too much sealer or forcing the threads may damage them 1.
  • Page 32 Water Filtration Solutions 8. Possible problems-causes-solutions BACKFLUSHES ARE NOT MADE ONE OR SOME STATIONS ANY STATION MAKES DO NOT MAKE THE THE BACKFLUSH BACKFLUSH NON-OPERATIVE CONTROL UNIT VERIFY THE MAINS SUPPLY OF THE CONTROL UNIT AND THE FEEDING FUSE* CHECK OUTPUTS FUSES* CHECK SOLENOIDS CHECK HYDRAULIC...
  • Page 33 Water Filtration Solutions CONTINUOUS OR TOO FREQUENT BACKFLUSHES ACTIVATE A BACKFLUSH AND CHECK THE PRESSURE IN THE OUTLET MANIFOLD PRESSURE EQUAL OR SUPERIOR TO THE PRESSURE INFERIOR TO THE MINIMUM REQUIRED. See section “Technical Data” MINIMUM REQUIRED. See section from the Filtration Equipment Manual “Technical Data”...
  • Page 34 Water Filtration Solutions WATER IN THE DRAINAGE MANIFOLD CKECK THE CONTROL UNIT SITUATION CONTROL UNIT IN CONTROL UNIT IN FILTRATION PROCESS BACKFLUSH PROCESS Wait until backflushing cycle is finished VERIFY EACH OF THE Water still remains in the drainage COMMAND MICROTUBES WHICH FEED THE HYDRAULIC VALVES CHAMBERS PRESENCE OF FLUID...

  • Page 35: Warranty

    Sistema Azud, S.A., provided that the buyer informs Sistema Azud, S.A. about the defects in a maximum period of one year from the delivery date. Once that the period has expired, either refunds or claims due to this reason will not be accepted.
  • Page 36 Equipment: SERIAL NUMBER _________________________ MODEL___________________________________ MANUFACTURING YEAR_________________________ Request your spares to: SISTEMA AZUD, S.A. Polígono Industrial Oeste • Avda. de las Américas P. 6/6 30820 ALCANTARILLA – MURCIA- SPAIN Tel. + 34 968 80 84 02 Fax: +34 968 80 83 02 E-mail: azud@azud.com...