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Summary of Contents for AZUD FBC 103 SW
- Page 1 MASF0185-04 USER’S MANUAL Water Filtration Solutions AZUD FBC 103 SW AZUD FBC 112 SW Sistema Azud, S.A. Tel. + 34 968 80 84 02 Fax: + 34 968 80 83 02 E-mail: azud@azud.com www.azud.com...
- Page 2 Water Filtration Solutions System of symbols used in this manual: In the reading of this manual you will find some signs used as information points to warn and to identify risks. This is the format and content of these messages: The failure to obey the instructions and warnings could cause damage to people, the equipment and the surrounding area.
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Page 3: Table Of Contents
2.3 Technical Data of the Control Unit 2.4 Types of activation and backflushing cycles 2.5 Working Description 3. PROGRAMMING OF AZUD FBC CONTROL UNIT 3.1 AZUD FBC Site Map 3.2 Anticipation time of Sustaining Valve 3.3 Backflushing time of each station 3.4 Time between stations... -
Page 4: Introduction
US IN THE FOLLOWING NUMBER +34 968808402 OR IN THE E-MAIL azud@azud.com All the control units manufactured in SISTEMA AZUD, S.A are subject to strict quality control tests and are manufactured under a productive process which meets the requirements of the standard ISO 9001/2000. -
Page 5: Types Of Activation And Backflushing Cycles
Control Unit. The backflush will be activated when you keep pressed for some seconds the key OK. AZUD FBC Control Unit will allow to keep all this options at the same time, or select just some of them. -
Page 6: Working Description
Water Filtration Solutions 2.5.- Working Description. AZUD FBC Control Unit integrates all the control, detection and operation elements that allow AZUD HELIX AUTOMATIC filtration equipment to have complete autonomy. All the components are supplied already assembled, with the auxiliary elements that complete the electric and neumatic system, which turn the Control Unit into an autonomous and automatic system. -
Page 7: Programming Of Azud Fbc Control Unit
Water Filtration Solutions 3. Programming of AZUD FBC Control Unit. 3.1. Control Unit Site Map ESC= Exit SCREEN: AZUD FBC has a four AZUD lines screen Data advance and backward 11:08 Left arrow: Utilities OK: Confirmation Up arrow: Screens Down arrow:... -
Page 8: Anticipation Time Of Sustaining Valve
Water Filtration Solutions Following the different parameters to be programmed of your Control Unit will be introduced. AZUD FBC incorporates a standard programming which allow the user to start up the filtration equipment by the first time and being familiar with the programming to be adapted to the particular conditions of your installation. -
Page 9: Adjustment Of The Different Differential Pressure Gauges
Water Filtration Solutions 3.8 Adjustment of the different types of differential pressure gauges. Azud FBC Control Units include a differential pressure gauge which indicates the differential pressure existing in the installation and provides us with a free-tension contact once the pre-established differential pressure is exceeded. -
Page 10: Auxiliary Elements
This option can be used to the installation of a Pressure Sustaining Valve. AZUD HELIX AUTOMATIC Equipment needs to guarantee a minimal pressure during the backflushing of the stations. If your installation does not fulfil this requirement, AZUD can supply an adequate Sustaining Valve to your installation. - Page 11 4.4 How to activate the backflushings by real filtration time? Option 1: Activate backflushes once passed real time. If you want AZUD FBC Control Unit to time, it must exist a free-tension contact INPUTS in the electrical connections, common and input 1 (See electrical connections)
- Page 12 Water Filtration Solutions Connection of pressure gauge of one signal to activate backflushing when the real working time passes. In LP configuration equipments, it is essential that the Control Unit counts the real time of water filtration. If this not so, it could happen that the backflushing pump connect itself (when a backflush by time is activated) with the equipment non-operating.
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Page 13: Components And Spare Parts
Water Filtration Solutions 5. Components and spare parts. COMPONENTS CONTROL UNIT AZUD FBC NUMBER CODE DESCRIPTION MATERIAL -------- PROGRAMMER -------- -------- DIFF. PRESSURE GAUGE -------- -------- CONTROL UNIT PANEL -------- ------- PRESSURE REGULATOR ---- ------- ELECTROVALVES -------- -------- PRESSURE SELECTOR WITH MANOMETER -------- NOTE: THE SPARES ARE THE COMPONENTS WITH A CODE. - Page 14 Water Filtration Solutions...
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Page 15: Safety Information
Water Filtration Solutions 6. Safety Information Preserve this manual so that the user of the Equipment could familiarize with it. Below there are some general instructions for a safe operation of the Equipment. These instructions are not a close list, the user must adopt as many security measures as necessary to guarantee his security. -
Page 16: Installation Instructions
Water Filtration Solutions 7. Installation Instructions. 7.1 installation of the Support To assemble the Control Unit support, place the plate tube on the support, and adjust it with fixation screws. To Fix the support to the ground, use adequate sleeper screws depending on the type of ground for the fixing of the support on the ground. - Page 17 Water Filtration Solutions 7.3 Pneumatic connection between the Control Unit and the pressurized air equipment. Connect the intake source of air to the control Unit. To make this connection we leave in the pressure regulator a 12 elbow of quick coupling. This control unit has a needle valve to adjust the inlet pressure of the two stations grouping.
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Page 18: Electric Circuits
Water Filtration Solutions 8. Electric Circuits. ELECTRIC CONNECTION INSTALLED ON THE CONTROL UNIT FBC 103 IN THE FACTORY FOR A 220 V AC EQUIPMENT EN 60617 ESP... - Page 19 Water Filtration Solutions 220 V AC AZUD FBC-103 CONTROLLER GRAPHIC FRAME OUTPUTS INPUTS ENTRADAS COMUN COMUN 220 AC OUT 1 1 2 3 4 SALIDAS ENTRADAS INPUTS FUNCTION TYPE METER TIME SIGNAL CONTACT ACTIVATION DIFFERENTIAL PRESSURE GAUGE BACKFLUSH CONTACT EXTERNAL SIGNAL...
- Page 20 Water Filtration Solutions ELECTRIC CONNECTION INSTALLED ON THE CONTROL UNIT FBC 112 IN THE FACTORY FOR A 220 V AC EQUIPMENT EN 60617 ESP...
- Page 21 Water Filtration Solutions 220 V AC AZUD FBC-112 CONTROLLER GRAPHIC FRAME OUTPUTS E 0 1 E 0 2 INPUTS COMUN E 0 2 E 0 4 OUTPUTS INPUTS COMUN 220 AC OUT 1 1 2 3 INPUTS...
- Page 22 Water Filtration Solutions INPUTS FUNCTION TYPE METER CONTACTO LIBRE ACTIVATION METER OF OPERATION REAL TIME OF THE CONTROL UNIT ACTIVATION DE POTENCIAL CONTACTO LIBRE ACTIVATION OF BACKFLUSHING BY BACKFLUSHING DIFFERENTIAL PRESSURE DE POTENCIAL CONTACTO LIBRE ACTIVATION OF BACKFLUSHING BY BACKFLUSHING EXTERNAL SIGNAL DE POTENCIAL CONTACTO LIBRE...
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Page 23: Maintenance Instructions
Maintenance Plan. The checking period depends on the operation conditions, characteristics of the water to be filtered, operation hours, ... AZUD recommends a three months period between the different reviews of the components which involve the disassembly of each element. However, this period should be determined by the user according to the unique characteristics of its installation. -
Page 24: Possible Problems-Causes-Solutions
Water Filtration Solutions 10. Possible problems-causes-solutions BACKFLUSHES ARE NOT MADE ONE OR MORE STATIONS ANY STATION MAKES DO NOT MAKE THE THE BACKFLUSH BACKFLUSH COMPLETE OR PARTIAL REDUCTION NON-OPERATIVE OF THE FEEDING IN CONTROL UNIT THE COMMAND VERIFY THE MAINS SUPPLY OF THE CONTROL UNIT AND THE FEEDING FUSE*... - Page 25 Water Filtration Solutions CONTINUOUS OR TOO FREQUENT BACKFLUSHES ACTIVATE A BACKFLUSH AND CHECK THE PRESSURE IN THE OUTLET MANIFOLD PRESSURE INFERIOR TO THE PRESSURE EQUAL OR SUPERIOR TO THE MINIMUM REQUIRED. MINIMUM REQUIRED. See section See section “Technical Data” “Technical Data” from the Filtration Equipment from the Filtration Equipment Manual Manual PROBLEM IN...
- Page 26 Water Filtration Solutions WATER IN THE DRAINAGE MANIFOLD CHECK THE CONTROL UNIT SITUATION CONTROL UNIT IN CONTROL UNIT IN FILTRATION PROCESS BACKFLUSH PROCESS Wait until the backflushing cycle is finished VERIFY EACH OF THE COMMAND MICROTUBES WHICH FEED THE HYDRAULIC VALVES CHAMBERS PRESENCE OF THE THERE IS NO FLOW OF...
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Page 27: Warranty
Sistema Azud, S.A. and have been directly bought from Sistema Azud, S.A. This warranty is not a consumer or end user warranty and does not extend to anyone other than those trade costumers who purchase directly in Sistema Azud, S.A. - Page 28 Equipment SERIAL NUMBER ________________________________ MODEL_________________________________________ YEAR OF MANUFACTURE_________________________ Request your spare parts to: SISTEMA AZUD, S.A. Polígono Industrial Oeste • Avda. de las Américas P. 6/6 30820 ALCANTARILLA – MURCIA- SPAIN Tel. + 34 968 80 84 02 Fax: +34 968 80 83 02 E-mail: azud@azud.com...
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