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Peleman Hard Cover Maker 650 User Manual

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USER MANUAL
HARD COVER
MAKER 650
1

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Summary of Contents for Peleman Hard Cover Maker 650

  • Page 1 USER MANUAL HARD COVER MAKER 650...
  • Page 3 Specifications Installation instructions Required Materials What to do with the cover material? Starting up Creating a Hard Cover Basic with the Hard Cover Maker 650 Creating a Basic Peleman Box Tips & Tricks After the personalisation Frequently Asked Questions Technical problems...
  • Page 4 1. On / Off Switch 2. Protection-frame 3. Display 4. Tray 5. Power socket 6. Side handles 7. Small tray for wrapping tools 8. Positioning Corners (art.code: SPCASE00003) 9. Wrapping Clamps • 4x 25cm (art.code: SPCASE00002) • 4x 18cm (art.code: SPCASE00001) •...
  • Page 5 Thank you for buying this Peleman product. Please read these operating instructions carefully so you will know how to install and operate the Hard Cover Maker 650. After you have finished reading the instructions, we advise you to put them away in a safe place for future reference.

  • Page 6: Safety Precautions

    Never use the product for other purposes other than those described in this manual. Never insert any other objects in the Hard Cover Maker 650 than Hard Cover Basics from Peleman. Never insert hands or other body parts in the product. Failing to do so may result in a serious injury.

  • Page 7: Specifications

    Performance data given in this manual is provided as a guide for the user in determining suit¬ability and does not constitute a warranty. It may represent the result of Peleman’s test condi¬tions and the users must correlate it to actual application requirements.

  • Page 8: Installation Instructions

    Place the Hard Cover Maker 650 on top of a solid flat horizontal surface that can hold at least 100 kg. When you lift the Hard Cover Maker 650, use only the side handles (6) and make sure you are with at least 2 persons for lifting.

  • Page 9: Required Materials

    Required Materials The Hard Cover Maker 650 uses a unique and patented way of casing and wrapping in. It is an environmentally friendly solution which requires low maintenance and helps cutting costs. Such a unique casing-in system asks for some unique components and products.
  • Page 10 Basic size, you can use another document on our website. This document clearly defines the sizes of the overlap and the corners. Peleman offers a range of cover material to be used with the Hard Cover Basic. These materials can be...
  • Page 11 Linen / Kashmir Covermaterial (Unit/Roll: 106m WIDTH: 106 CM Available in: KACH KALI KAOY KARE KABL charcoal lime oyster blossom RMB001060KACH RMB001060KALI RMB001060KAOY RMB001060KARE RMB001060KABL KASL KATU KAUL KANA KAMA silver turqoise ultra- naranja marron marine RMB001060KASL RMB001060KATU RMB001060KANA RMB001060KAMA RMB001060KAUL Suede Covermaterial (Unit/Roll: 112m WIDTH: 140 CM...
  • Page 12 18,5 mm and each corner has to be cut at 30 mm both on the top as on the side of the cover material. When you have used the Peleman templates, you can flawlessly cut along the cutting lines of the printout.
  • Page 13 Starting up Switch the Hard Cover Maker 650 on, the Peleman logo will appear for about 10 seconds. The Hard Cover Maker 650 will start up using the last used setting as default. During the first start-up of the Hard Cover Maker 650, a default setting will be activated.
  • Page 14 Creating a Hard Cover Basic with the Hard Cover Maker 650 (gluing the cover material) Open the tray, and lift the protection frame. Place your Hard Cover Basic with the hot melt side (glossy side) up and place it on the middle of the table.
  • Page 15 Creating a Hard Cover Basic with the Hard Cover Maker 650 (wrapping the sides) After sealing the cover material on the Hard Cover Basic, you have to fold the sides. You can fold them with the Wrapping Clamps. We advise to fold both longest sides of the plano first, followed by folding both shorter sides.
  • Page 16 Place the Hard Cover Basic with Wrapping Clamps with the personalised cover down on the table. Use the Wrapping Clamps to align the Mirror Sheets. Be aware to avoid that the Mirror Sheet sticks to the protection frame by placing the Mirror Sheet with the glossy side (melt side) down.
  • Page 17 Basic Peleman Box plano. Place the cover material with the personalised side up, on top of the Basic Peleman Box plano. Align it to the positioning corners. Lower the protection frame and close the tray. The display will show a pictogram blinking.
  • Page 18 Open the tray, and lift the protection frame. Repeat these steps for the other side of the Basic Peleman Box. Turn your Basic Peleman Box plano with the personalised side down. Then tilt it forward, folding the bottom side of the plano.
  • Page 19 Mirror Sheets and do a second pressing. A beep indicates the end of the pressing cycle. Remove the Wrapping clamps Repeat these steps for the other side (bottom) of the Basic Peleman Box. Your Basic Peleman Box is now ready! SCAN FOR VIDEO...
  • Page 20 Tips & tricks To avoid change of appearance of the cover material. The appearance of some delicate cover materials changes under the influence of heat, therefore we advise to try the different program settings until it resolves. If you are using thicker cover material use the adviced Wrapping Clamps*. *SEE PAGE 15 When the appearance keeps changing you can place the Application softpad on top.
  • Page 21 After the personalisation Below you can find different Peleman products that can be made with the Hard Cover Maker 650 and how to finish the product after using machine. Hard Cover Basic The Hard Cover Basic is an in-house designed innovative and patented pre-made cover developed for use with the Hard Cover systems.
  • Page 22 Hard Cover Basic Certificate Holder A Hard Cover Basic in A5 portrait or 21,7 x 13cm to create menu’s or check holders. The A5 Portrait can be combined with an elastic band to insert folded A4-Sheets. The 21,7 x 13cm format can be combined with a triangular peel &...
  • Page 23 Hard Cover Basic Display A cardboard wrapped in a paper coating with a thin layer of hotmelt on its outside and inside borders. Peleman has developed the Hard Cover Basic Display to manufacture a perfectly finished and personalised display. With the cardboard feet for the A4 (A) and A3 (B) display, the Hard Cover Basic Display will stand up perfect for to show your message.

  • Page 24: Frequently Asked Questions

    If a finished book has an air bubble, you can try eliminating this by placing it again on the Hard Cover Maker 650 and press it a second time with the softpad. When the air bubble does not disappear, consider another program.
  • Page 25 Teflon sheet with the Seal & Bond remover Aerosol (SP000SPRAY). My cover is not aligned perfectly You can use our pre-set templates. Contact your Peleman reeller for more information. It is also important to use the Positioning Corners to align your cover.

  • Page 26: Technical Problems

    Maintenance If you are creating books on the Hard Cover Maker 650 using Hard Cover Basic with resin, it can happen that the resin starts to melt due to the high temperature or long pressing (when gluing the mirrors).
  • Page 27 Annex I Bellow an overview of the various displays shown on the Hard Cover Maker 650. Bootscreen The Peleman logo will appear for 10 seconds. Heating up This screen will appear right after the Peleman logo. It will be shown during the period the Hard Cover Maker 650 is preheating.
  • Page 28 Annex II To wrap printed laminated Cover Material 135 grs paper, we recommend using program 26. When using thicker paper, laminate or other thicker cover material we suggest using a higher temperature setting or a longer press time. For thinner paper or laminate we recommend using a lower temperature setting. PROGRAM TEMPERATURE TIME PRESS...
  • Page 29 How to set a personalized Hard Cover Making program? To set a personalized Hard Cover Making program press . The program menu appears and the currently active program blinks. Run through the pre-set programs with till the program that you would like to adapt.
  • Page 30 (See attachment II.1.A of the machine guideline 2006/42/EG) Peleman Industries Rijksweg 7 2870 Puurs BELGIUM Declares herewith that the machine: Commercial designation: Hard Cover Maker 650 Machine for the personalization Function: Type: Complies with provisions of the: machine guideline 2006/42/EG (incl. changes) low voltage guideline 2006/95/EG...