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Intermec MaxiScan 3010 User Manual
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Intermec MaxiScan 3010 User Manual

Intermec MaxiScan 3010 User Manual

Fixed industrial scanner
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Download this manual See also: Installation Manual
Fixed industrial scanner data book
June1999
The MaxiScan 3000 Series
Fixed Industrial Scanner
Data Book
David Downey
Copyright 1999
Intermec STC, Toulouse France
All rights reserved
Intermec recognises that all trade marks are the property of their respective owners
Intermec Data Capture
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Summary of Contents for Intermec MaxiScan 3010

  • Page 1 Fixed industrial scanner data book June1999 The MaxiScan 3000 Series Fixed Industrial Scanner Data Book David Downey Copyright 1999 Intermec STC, Toulouse France All rights reserved Intermec recognises that all trade marks are the property of their respective owners Intermec Data Capture...
  • Page 2 Laboratory Integrated This data book is designed to explain the many features and benefits of the scanner and to provide information to customers on fixed position scanning, options and specifications. Additional information can be provided by Intermec Technical Product Support.
  • Page 3 MaxiScan 3100ML - linear, fixed raster MaxiScan 3300ST - linear, raster, multi line MaxiScan 3300HR - linear, raster, multi line Maxiscan 3010 network concentrator The M3100 provides the following key features: Cost effective industrial scanning Choice of reading distance from 0-10cm (4”) or to 35cm (14”)

  • Page 4: Fixed Reading

    A trigger input allows a signal from a sensor (photo-sensor) on the conveyor to turn the scanner on so that it is ready to read. When used in this way, the life of the scanner is greatly extended.
  • Page 5 (i.e. simple line) and many scanner types are needed to cover a full range of applications. The MaxiScan 3300 is easy to install and operate and is supplied with Intermec’s EasySet System (ESS), a PC Windows based set-up software to support the multi-functional features. ESS simplifies installation and configuration for both new and advanced users.
  • Page 6 These patterns can be configured using the EasySet setup software supplied. A very useful feature is that a host system/PLC can send the configuration instructions to the scanner to change its pattern ( to read codes on different packages on the same conveyor line). It is also possible to set-up a continuously rotating multi-pattern set with the pattern changing at set time intervals.
  • Page 7 The M3300 scanner can operate in a wide temperature range from 0°C to 50°C (32 to 122°F) using an optional thermo-cooling device to regulate the temperature of the laser diode. The thermo-cooler is a solid state device that acts as a heat-pump.
  • Page 8 The embedded concatenation feature (patent pending) allows even complicated configurations to be printed as one bar code. This page can be used to make very fast scanner set-ups in the field and also to provide a way of confirming the set-up or quickly changing it for a new operation. The page could be used by an unskilled operator if required.
  • Page 9 1. Length and height. What size is the code? This is important in calculating the number of times it will be scanned as it passes the scanner in conveyor applications. The height of the bars is important as, depending on the scanning method, it can provide ‘redundancy’ - damaged areas in one slice (plane) can be read in another slice above or below the damaged area.

  • Page 10: Barcode Scanning

    2. What is the print media, a pack or label? What is the stock? Is it matt, glossy or reflective. Will it degrade with time? In general it is useful to use a bar code verifier to check the code sample and compare against the scanner specifications.
  • Page 11 This wastes the vertical redundancy in the height of the code and if there is a printing error in the slice seen by the scanner the code will not be read. Therefore for picket codes it is preferential to use a slightly tilted line or a raster pattern.
  • Page 12 . Pitch occurs when the label is at an angle to the scanner such that one end is further from the scanner than the other. The effect is the same as reducing the X Dimension to the scanner. The denser the label, the more important it is to eliminate pitch.
  • Page 13 The label orientation, scan line length, scan rate, bar height and conveyor speed should all be adjusted so that the scanner is able to make at least five complete scans (preferably more than 7) as the code passes by. This will guarantee good read rates.
  • Page 14 It can be useful to calculate the minimum height required for a given scan rate and conveyor speed: Where Cs = Conveyor speed Ns = Number of scans Sr = Scan rate Number of scans = (Hc/Cs x Sr) - 2 Height of code = Cs x (Ns + 2 )/Sr Intermec Data Capture June1999...
  • Page 15 Off-line mode – by printing a custom configuration card On-line mode – by RS 232 link with the scanner EasySet is in fact common to different Intermec products and when entering the software, the correct product must be selected. EasySet provides the following features: 6.1 Displays default set-up...
  • Page 16 A unique concatenation feature makes it possible for the set-up codes to be merged as one code that contains all the information to configure the scanner. This feature is especially useful if the sheet is to be used to set-up many scanners or is to be used by untrained staff.
  • Page 17 This is used in Multi-Code reading. Multi-Code Reading : If more than one code is in the scanner’s field of view at any one time then these parameters allow the number of codes to be read to be specified. Also the code reading and transmission can be set by symbology or Filter Mask order (see above).
  • Page 18 If the label is at 90° exactly to the plane of the laser beam then the label (like a mirror) will reflect too much light into the scanner and the code will not be read. The code / scanner should be pitched or skewed slightly to avoid this.
  • Page 19 9.6 Input Synchronisation Wherever possible, an input trigger from a sensor (opto) should be used to turn the scanner on to scan. This will ensure that the scanner only scans when an object is present. This reduces the temperature inside the scanner and maximises the scanner’s MTBF.
  • Page 20 Fixed industrial scanner data book June1999 Appendix A1. Application Checklist A2. Technical Characteristics & Drawings A3. Connections and Cables A4. Parts List Intermec Data Capture...
  • Page 21 Height : Length : mm/ins Width : Height : Length : mm/ins Width : to side left/right ft /sec Belt/roller Left AC/DC m/ ft Intermec Data Capture June1999 Picket Height mm/ins Direct Media Lateral +- mm/ins Picket Skew ° mm/ins Min...
  • Page 22 Area Ambient temperature range Humidity Moisture/ Dust Proximity to other large machines Note : It can be useful to use this section as an application description when discussing with INTERMEC technical support. Shopfloor °C/ F m/ ft Intermec Data Capture...
  • Page 23 Options: Adjustable stand, MCS connection system (with power, host and synchro ports), host RS 232 C cable,Y cable for host port and power input, package sensor, MaxiScan 3010 network, network cables 1m/3m (3.2’/9.6’), RS232 to RS485 adapter, external power supplies...
  • Page 24 Options: Adjustable stand, MCS connection system (with power, host and synchro ports), host RS 232 C cable ,Y cable for host port and power input, package sensor, MaxiScan 3010 network, network cables 1m/3m (3.2’/9.6’), RS232 to RS485 adapter, external power supplies.
  • Page 25 Fixed industrial scanner data book June1999 Dimensions M3100 75mm (2.9 in) 56mm (2.2 in) 36mm (1.4 in) 48mm (1.89in) Intermec Data Capture...
  • Page 26 Fixed industrial scanner data book June1999 100 mm (3.9") 82 mm (3.2") 75 mm (2.9") 14 mm (0.5") 30 mm ½ Scale: (1.2") 38 mm (1.5") Intermec Data Capture...
  • Page 27 Fixed industrial scanner data book June1999 30 mm (1.18") 113 mm (4.45") 70 mm (2.76") Scale: 1 Intermec Data Capture...
  • Page 28 Fixed industrial scanner data book June1999 30 mm (1.2") 38 mm (1.5") 82 mm (3.2") 75 mm (2.9") 100 mm ° (3.9") 14 mm (0.5") ¼ Scale: ° Intermec Data Capture...
  • Page 29 Fixed industrial scanner data book June1999 4 x Ø 4 4 x M 4 5 mm (0.2") depth 30 mm (1.18") 38 mm (1.5") 92.5 mm (3.64") 52 mm (2.01") 52 mm (2.01") Scale: Intermec Data Capture...
  • Page 30 Fixed industrial scanner data book June1999 Horizontal scan width / reading distance / barcode density 1.0 M3100SR Intermec Data Capture...
  • Page 31 Fixed industrial scanner data book June1999 Intermec Data Capture...
  • Page 32 Fixed industrial scanner data book June1999 The values shown are for high-contrast Code 39 with a ratio of 1:3 and correspond to the product default settings. Intermec Data Capture...
  • Page 33 Fixed industrial scanner data book Horizontal scan width / reading distance / barcode density The values shown are for high-contrast Code 39 with a ratio of 1:3 and correspond to the product default settings. Intermec Data Capture June1999...

  • Page 34: Power Supply

    Fixed industrial scanner data book A3 Connections and Cables M3100 Connection options 1 Y cable 2 MCS Box Host Cable PN. 0-530062-01 PN. 0-531029-06 Power Supply Power Y Cable Part No.0-530062-02 Intermec Data Capture June1999 Synchro PN. 3-500029-03...
  • Page 35 Fixed industrial scanner data book MaxiScan 3300 Connection Options 1 Y Cable 2 MCS Box PN. 0-531029-06 Power Supply Power Y Cable Part No.0-530062-02 Host Cable PN. 0-530062-01 Intermec Data Capture June1999 Synchro PN. 3-500029-03...
  • Page 36 Fixed industrial scanner data book June1999 M3100 cable output Intermec Data Capture...
  • Page 37 Fixed industrial scanner data book June1999 M3100 cable converter cable (to 422/485) pn 3-510022-00 Intermec Data Capture...
  • Page 38 (SI-) positive synchronization output (SO+) negative synchronization output (SO-) not connected power in (7 to 25 VDC 10 Watt unregulated) power ground shield power ground power in (7 to 25 VDC 10 Watt unregulated) not connected Intermec Data Capture June1999...
  • Page 39 (7 to 25 VDC 10 Watt unregulated) power ground shield power ground power in (7 to 25 VDC 10 Watt unregulated) not connected Intermec Data Capture June1999 RTS CTS both 7-25 VDC power supply pins must be powered 7-25...
  • Page 40 (SO-) not connected power in (7 to 25 VDC 10 Watt unregulated) power ground shield power ground power in (7 to 25 VDC 10 Watt unregulated) not connected Intermec Data Capture June1999 host male subD cable connector...
  • Page 41 (7 to 25 VDC 10 Watt unregulated) power ground shield power ground power in (7 to 25 VDC 10 Watt unregulated) not connected Intermec Data Capture June1999 install resistor = 120 Ohm between pins 1 and 3 host male subD cable connector...
  • Page 42 9-pin subD female SYNCHROS type connection external power supply host computer I/O synchronization cable Intermec Data Capture June1999 remarks 7-25 V 10 Watt full-wave rectified unregulated power RS-232 C (standard configuration) RS-422 (use cable convert M3100) RS-485 (use cable convert M3100)

  • Page 43: Scanner Port

    (SI-) positive synchronization output (SO+) negative synchronization output (SO-) not connected power in (7 to 25 VDC 10 Watt unregulated) power ground shield power ground power in (7 to 25 VDC 10 Watt unregulated)) not connected Intermec Data Capture June1999...
  • Page 44 (2 wires) (2 wires) function power in (7 to 25 VDC 10 Watt unregulated) power in (7 to 25 VDC 10 Watt unregulated) not connected not connected not connected not connected not connected power ground power ground Intermec Data Capture June1999...
  • Page 45 (RS-232 C) request to send (RS-232 C) not connected not connected not connected not connected not connected reserved Current Loop reserved Current Loop reserved Current Loop signal ground (RS-232 C) reserved Current Loop reserved Current Loop Intermec Data Capture June1999...
  • Page 46 TX+ (RS-422) not connected not connected not connected not connected not connected reserved Current Loop reserved Current Loop reserved Current Loop signal ground (RS-422) reserved Current Loop reserved Current Loop Intermec Data Capture June1999 host male subD cable connector...
  • Page 47 Current Loop reserved Current Loop reserved Current Loop signal ground (RS-485) reserved Current Loop reserved Current Loop Intermec Data Capture June1999 install resistor = 120 Ohm between pins 1 and 3 host male subD cable connector...
  • Page 48 RS-232 C / RS-422 / 485 not connected not connected not connected not connected not connected Reserved TX+ (Current Loop) TX- (Current Loop) signal ground (Current Loop) RX+ (Current Loop) RX- (Current Loop) Intermec Data Capture June1999 host male subD cable connector...
  • Page 49 (SO+) (50 mA max ) negative synchronization output (SO-) (50 mA max) positive synchronization input (SI+) (50 mA max) negative synchronization input (SI-) (50 mA max) 7-25 VDC 10 Watt not connected not connected power ground Intermec Data Capture June1999...
  • Page 50 DB 15 male MaxiScan Connexion System side 11-13 connector casing cable connector - 15-pin subD male MaxiScan Connexion System side cable connector - 9-pin subD female PC side Signal shielding Intermec Data Capture June1999 DB 9 female PC side connector casing...
  • Page 51 Getting Started Guide and CD (with EasySet) 3-516012-00 Laser scanner , single line with RS 232 interface, fixed cable and Sub D 15 Pin female connector. MaxiScan 3100 ML (Multi-line) Type: IEC Class 2 Fixed Industrial Laser scanner, 10 line, 10° Raster, Scan Rate: 200 scans/second.
  • Page 52 Cooler - With UK power unit (0-531029-04) & docs MaxiScan 3300 HR (High Resolution) Type: IEC Class 2 Fixed Industrial Laser scanner, Line, Raster, Pattern, Scan Rate: 400-700 scans/second. Reading Distance: 2-23cm ( 0,8-9"), Symbologies: 1D, Resolution: 0.8-1.3mm (3-50mil) Cable Length: fixed cable 1m (3,2') with Sub D15 Female, Sealing: IP65/Nema 12, Power 7-25V...
  • Page 53 M3300 Installation Guide (included with scanner) 3-500049-01 M3010 Installation Guide (included with network module) Power Supplies Necessary unless 7-25V power supply available from other source. 0-531029-02 European power unit 3-531029-08 US Power unit, UL approved 0-531029-04 UK power unit Intermec Data Capture June1999...

This manual is also suitable for:

Maxiscan 3100Maxiscan 3300Maxiscan 3000 series