Intermec MaxiScan 3010 Installation Manual
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Intermec MaxiScan 3010 Installation Manual

Intermec MaxiScan 3010 Installation Manual

Network system
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Installation Guide
P/N 3-500049-01
3010 software version 2.00 or later
MaxiScan 3010
Network System

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Summary of Contents for Intermec MaxiScan 3010

  • Page 1 Installation Guide P/N 3-500049-01 3010 software version 2.00 or later MaxiScan 3010 Network System...

  • Page 2: Regulatory Statements

    Regulatory Statements Intermec hereby declares that the MaxiScan 3300 has been tested and found compliant with the below listed standards as required by the EMC Directive 89/336/EEC as amended by 92/31/EEC and by the Low Voltage Directive 73/23/EEC as amended by 93/68/EEC: EN55022 (1992) Class A Note: This is a Class A product.

  • Page 3: Table Of Contents

    1 Before you start...7 Introduction...7 Warnings ...7 Checklist of items for your installation ...7 Installation considerations ...8 2 Installation ...9 MaxiScan 3010 Network System connections...9 Intermec network cables...10 Installation configurations ...11 MaxiScan 3100 network ...12 MaxiScan 3300 network ...15 Multihead configuration ...18 Input synchronization...20...
  • Page 4 4 Technical characteristics...43 Data ... 43 Accessories... 44 MaxiScan 3010 pinouts ... 45 Input synchronization using the Maxiscan 3010 with a 5 VDC voltage Input synchronization using the Maxiscan 3010 with other voltages Jumper configuration Input synchronization—serial connection through MaxiScan units...
  • Page 5 Contents POWER SUPPLY – 9-pin subD male connector HOST – 15-pin subD female connector SYNCHROS – 9-pin subD female connector Network cable pinouts ...49 MaxiScan 3010 - Installation Guide...
  • Page 6 Contents MaxiScan 3010 - Installation Guide...

  • Page 7: Before You Start

    Before you start Introduction The MaxiScan 3010 Network System is designed to connect a network of up to 20 MaxiScan 3100 and/or 3300 scanners. This Installation Guide explains how to install your MaxiScan 3010 and how to set up a network configuration.

  • Page 8: Installation Considerations

    Cabling Power supply MaxiScan 3100 MaxiScan 3300 MaxiScan 3010 Network System complies with IP51 norms. A dry and dust-protected environment is recommended. Use EasySet System setup software to set up your MaxiScan Network. Test your setup before you install the MaxiScan 3010 Network System permanently.

  • Page 9: Installation

    Installation MaxiScan 3010 Network System connections How you connect up your MaxiScan 3010 Network System depends on the number and type of scanners in the network as well as the power rating of the power supply connected to the MaxiScan 3010.

  • Page 10: Intermec Network Cables

    Custom lengths can be provided on request. These cables can provide power supply and synchronization signals to the MaxiScan slave units on the network via the MaxiScan 3010 Network System if required. Each cable can be daisy-chained to another by connecting the daisy-chain end (2) of the first cable to the MNS/daisy-chain end (3) of the second cable.

  • Page 11: Installation Configurations

    Installation configurations There are several installation configurations possible with the MaxiScan 3010 Network System and depending on the number of scanners in the network, you may need to use the MaxiScan Connection System (MCS boxes). Study each case carefully to select the type of installation that best fits your needs:...

  • Page 12: Maxiscan 3100 Network

    The MaxiScan 3100 units are connected to the network with an RS-232/485 adapter cable. The scanners, with adapter cable, are then interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. All MaxiScan 3100 share the same power supply and I/O synchronization lines.

  • Page 13: Up To Three Maxiscan 3100 Units

    If you are using a standard MaxiScan power supply (15 V), you can only connect up to three MaxiScan 3100 units to the MaxiScan 3010 Network System. If you want to connect more than three scanners, you must use the alternative...

  • Page 14: More Than Three Maxiscan 3100 Units Using Mcs Boxes

    The MaxiScan 3100 units are connected to their respective standard MaxiScan Connection System (MCS) boxes through an RS-232/485 adapter cable. All standard MCS boxes are then interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. Each scanner has its own power supply and manages its own I/O synchronization lines via the MCS boxes.

  • Page 15: Maxiscan 3300 Network

    MaxiScan 3300 network The MaxiScan 3300 units are directly interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. All scanners share the same power supply and I/O synchronization lines. MaxiScan 3010 - Installation Guide...

  • Page 16: Up To Two Maxiscan 3300 Units

    If you are using a standard MaxiScan power supply (15 V), you can only connect up to two MaxiScan 3300 units to the MaxiScan 3010 Network System. If you want to connect more than two scanners, you must use the alternative...

  • Page 17: More Than Two Maxiscan 3300 Units Mcs Boxes

    The MaxiScan 3300 units are connected to their respective standard MaxiScan Connexion System (MCS) boxes. All standard MCS boxes are then interconnected to the MaxiScan 3010 Network System through an RS-485 network cable. Each MaxiScan has its own power supply and manages its own I/O synchronization lines.

  • Page 18: Multihead Configuration

    P/N 3-500029-01 RS-485 network cable 1m P/N 3-504039-00 3m P/N 3-504039-01 MaxiScan 3010 RS-232 straight cable P/N 0-530062-01 scanner # 2 scanner # 1 Power supply 7 – 25 V synchronization MaxiScan 3010 - Installation Guide...

  • Page 19: Scanning Area

    To avoid transmitting the same code twice, data read by both scanners within a specified period of time is checked and filtered by the MaxiScan 3010. This is the multihead timeout that must be defined during setup with EasySet. The bar code read twice will only be transmitted one time.

  • Page 20: Input Synchronization

    Controlled by the MaxiScan 3010 The synchronization device is connected to the SYNCHROS port on the MaxiScan 3010 or a message is sent to the MaxiScan 3010 by the host system. Controlled by each scanner in the network Input synchronization can be controlled individually by each scanner in the network.

  • Page 21: Input Synchronization Examples

    Input synchronization examples Input synchronization using the Maxiscan 3010 with a 5 VDC voltage Example: Reading triggered by an opto-coupled MLV 40-8/28 (VISOLUX) cell. Pin 7 brings the SI+ signal to the MaxiScan 3010. In all cases, the synchronization current provided by the external input device must be limited to 20 mA max (15 mA is a good average value).

  • Page 22: Input Synchronization Using The Maxiscan 3010 With Other Voltages

    Example: Reading triggered by an opto-coupled MLV 40-8/28 (VISOLUX) cell. SYNCHROS 9-pin subD Pin 8 brings the SI+ signal to the MaxiScan 3010 in an adjustable configuration of resistors (via 3 jumpers) for different voltage inputs. In all cases, the synchronization current provided by the external input device must be limited to 20 mA max (15 mA is a good average value).

  • Page 23: Jumper Configuration

    25 to 50V * POWER SUPPLY DB9 male SCANNER BUS DB15 male * The SI+ signal on the SYNCHROS port accepts up to 50V, however the MaxiScan 3010 is limited to 25V. MaxiScan 3010 - Installation Guide JUMPER S6 S5 S4...

  • Page 24: Input Synchronization-Serial Connection Through Maxiscan Units

    Pin 4 brings the SI+ signal to the SCANNER BUS port only. This is only possible for a maximum of three or four scanners using the correct power supply (see the power calculation method in section 2- Installation) .

  • Page 25: Output Synchronization

    MaxiScan 3010 or individually by each scanner in the network. Controlled by the MaxiScan 3010 The MaxiScan 3010 can send information to an external device or directly to the host system after a good read, no read or network failure. Controlled by each scanner in the network Output synchronization can also be controlled individually by each scanner in the network.

  • Page 26: Output Synchronization Example

    The synchronization current provided by the external output device must be limited to 20 mA max (15 mA is a good average value).. conveyor command block 7-25 VDC power supply SO- SO+ +5V (50 mA max) MaxiScan 3100 MaxiScan 3010 - Installation Guide...

  • Page 27: Setup

    Disconnect all power supplies. Using the network cables, connect the slave units to the MaxiScan 3010 directly on the SCANNER BUS port (or via the MCS boxes if applicable), connect the HOST cable, and connect the SYNCHROS cable if applicable.

  • Page 28: Maxiscan 3100

    Read this configuration code with the MaxiScan 3100 to enable online setup with EasySet: EasySet MCS box RS-232 straight cable P/N 0-530062-01 RS-232 « Y » cable power supply P/N 0-530062-02 MaxiScan 3100 – start online setup 41\4A\0F\29\60\4F MaxiScan 3010 - Installation Guide...
  • Page 29 You can activate up to 20 slaves with EasySet. Disconnect then reconnect the scanner to put it in to working mode. If you need to re-establish communication with EasySet, read the "start online setup" bar code on the previous page.

  • Page 30: Setup Maxiscan 3100 Slave Unit - Offline

    You must configure your scanner(s) before activating each of them as a slave unit. Read this code to activate synchronization controlled by the MaxiScan 3010: This option is available only for MaxiScan 3100 units containing software version 2.00 or later.
  • Page 31 Read these bar codes to activate the MaxiScan 3100 slave units: MaxiScan 3010 - Installation Guide activate slave – MaxiScan 3100 – slave 1 \41\4A\0F\2A\47\04\02\01\60 activate slave – MaxiScan 3100 – slave 2 \41\4A\0F\2A\47\04\02\02\60 activate slave – MaxiScan 3100 – slave 3 \41\4A\0F\2A\47\04\02\03\60 activate slave –...
  • Page 32 Disconnect then reconnect the scanner to put it in to working mode. The start online setup bar code on the previous page will put the scanner back in to setup mode. Deactivating slave mode – offline Read this bar code to deactivate each slave unit: activate slave –...

  • Page 33: Maxiscan 3300

    Start EasySet and select MaxiScan 3300 from the menu Product > Select. Set the communication parameters automatically by selecting the menu communication > setup. MaxiScan 3010 - Installation Guide M C S box R S-232 straight cable P/N 0-530 062-01 R S -23 2 «...
  • Page 34 Activate each MaxiScan 3300 as a slave unit. You can activate up to 20 slaves with EasySet. Once the scanner has been activated as a slave, communication between the MaxiScan 3300 and EasySet is cut off. You must activate the slaves at the end of setup.

  • Page 35: Setup Maxiscan 3300 Slave Unit - Off Line

    You must configure your scanner(s) before activating each of them as a slave unit. Read this code to activate synchronization controlled by the MaxiScan 3010: To set up synchronization controlled by the MaxiScan 3300, see the MaxiScan 3300 Installation Guide.
  • Page 36 Read these bar codes to activate the MaxiScan 3300 slave units: \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\01\45\57\60 \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\02\45\57\60 \48\47\01\40\43\46\00\48\3E\06\49\3E\15\41\08\40\4E\45\53\3E\02\45\54\3E\03\47\04\02\03\45\57\60 activate slave – MaxiScan 3300 – slave 1 activate slave – MaxiScan 3300 – slave 2 activate slave – MaxiScan 3300 – slave 3 MaxiScan 3010 - Installation Guide...
  • Page 37 Deactivating slave mode – offline Read this bar code to deactivate each slave unit: \48\47\00\48\3E\00\47\3E\00\40\4F\45\53\3E\00\45\54\3E\0D\3E\0A\45\58\60 MaxiScan 3010 - Installation Guide activate slave – MaxiScan 3300 – slave 4 activate slave – MaxiScan 3300 – slave 5 deactivate slave unit – 3300...

  • Page 38: Maxiscan 3010 Network System

    Start EasySet System power ON When the power is switched on, the MaxiScan 3010 is in configuration mode (19200, 8, N, 2) and remains in this mode until it receives data from a MaxiScan unit on the network (when a scanner reads a bar code). Once it has read a bar code the MaxiScan goes in to default configuration (9600, 7, E, 2).
  • Page 39 (see synchronization setup options on the following page) multicode function See EasySet for a full explanation of the setup options for the MaxiScan 3010. MaxiScan 3010 - Installation Guide...

  • Page 40: Maxiscan 3010 Input Synchronization - Setup Options

    Reading can be triggered by an external device (opto-coupled cell, automated machine, electrical control device, etc.) connected to the MaxiScan 3010 or by a message from the host system. The Intermec photoelectric switch (P/N 3-500029-03) is fully compatible with the MaxiScan 3010 input synchronization port. Trigger event...

  • Page 41: Maxiscan 3010 Output Synchronization - Setup Options

    MaxiScan 3010 outputs SO+ and SO-. The output device operates when no current flows between the MaxiScan 3010 outputs SO+ and SO-. The MaxiScan 3010 can send a message to the host system after a good read, no read or network failure.
  • Page 42 Setup - MaxiScan 3010 - Installation Guide...

  • Page 43: Technical Characteristics

    Storage temperature Relative humidity Electrostatic discharge Shock resistance Sealing (dust etc.) MTBF MaxiScan 3010 - Installation Guide MaxiScan 3100 MaxiScan 3300 up to 20 MaxiScan slave units RS-232 C (default = 9600, 7, E, 2) one input sync from external device...

  • Page 44: Accessories

    (MaxiScan 3100 only) RS-232 C "Y" cable The MaxiScan 3010 must have a grounded power supply. Use shielded cables for the SCANNER BUS line. A twisted pair is recommended for data lines on the SCANNER BUS port.

  • Page 45: Maxiscan 3010 Pinouts

    MaxiScan 3010 pinouts SCANNER BUS – 15-pin subD male connector RS-422 / 485 MaxiScan 3010 - Installation Guide Sheild 7-25 VDC 7-25 VDC PWR function receive data RX- (RS-422 / 485) transmit data TX- (RS-422 / 485) receive data RX+ (RS-422 / 485)
  • Page 46 (7 to 25 VDC) power in (7 to 25 VDC) power in (7 to 25 VDC) power in (7 to 25 VDC) power in (7 to 25 VDC) power ground power ground power ground power ground MaxiScan 3010 - Installation Guide...
  • Page 47 HOST – 15-pin subD female connector MaxiScan 3010 - Installation Guide function receive data (RS-232 C) transmit data (RS-232 C) clear to send (RS-232 C) request to send (RS-232 C) not connected not connected not connected reserved reserved reserved reserved...
  • Page 48 (50mA max) brings the SI+ signal to MaxiScan 3010 only Adjustable MaxiScan 3010 positive synchronization input (SI+) (50 mA max) brings the SI+ signal to MaxiScan 3010 only with adjustable resistors configuration power ground 3010 MaxiScan 3010 - Installation Guide...

  • Page 49: Network Cable Pinouts

    Network cable pinouts Network cable (1 m or 3 m) terminator connector Sub D 15-position female with screws terminator connector MaxiScan 3010 - Installation Guide twisted pair daisy chain RS485- RS485+ Vin (7-25V) 10 Vin (7-25V) Body P3 14 Vin (7-25V)

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