Summary of Contents for Ammann ARX 23-2 KU St IIIA / T4i
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ARX 26-2 TANDEM ROLLER KUBOTA D1803-M-DI-E3B EU Stage IIIA, US EPA Tier 4i OPERATING MANUAL EDITION 04/2019 EN ARX 23-2 KU St IIIA / T4i From Serial No. 5932003 ARX 26-2 KU St IIIA / T4i From Serial No. 5942005...
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/ Das Original der EG-/EU-Konformitätserklärung wird mit den Unterlagen während des Versands der Maschine mitgeliefert. Výrobce / Manufacturer / Hersteller: Ammann Czech Republic a.s. Adresa / Address / Adresse: Náchodská 145, CZ-549 01 Nové Město nad Metují, Czech Republic IČ...
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Therefore it is necessary to pass this manual to operators and ensure that it will be read by them carefully before the road roller is used. AMMANN assumes no responsibility if the machine is operated incorrectly or is used incorrectly in operating modes, which may result in injury or death, damage to the machine or property or environmental pollution.
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All dimensions and weights are approximate, and therefore not binding. Ammann Czech Republic a.s. reserves the right to perform modifications at any time with no obligation to inform the machine user. If you identify any differences between the machine operated by you and the information contained in this publication, contact your local dealer.
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SAFETY NOTICE SIGNS The notice warns of a serious risk of personal injury or other personal hazards. The notice warns of possible damage to the machine or its parts. The notice warns of the necessity of environmental protection. ! CAUTION! As used in this operating manual, the terms right, left, front and rear indicate sides of the machine moving forward.
Contents CONTENTS ...............................4 SPECIFICATION MANUAL ........................9 1.1 Basic data ..............................10 1.2 Dimensional drawing of the machine ....................12 1.3 Technical data ............................14 OPERATING MANUAL ..........................19 2.1 Main safety precautions ........................21 2.1.1 Safety precautions during operation of the machine ..........................21 2.1.1.1 Before compacting works are started ................................21 2.1.1.2 Work in the dangerous area ....................................21 2.1.1.3 Ensurance of safety measures by the provider ............................22 2.1.1.4.
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OPERATING MANUAL 2.2 Environmental and hygiene principles ....................34 2.2.1 Hygiene principles ........................................34 2.2.2 Environmental principles ....................................34 2.3 Preservation and storage ........................35 2.3.1 Short-term preservation and storage for 1–2 months ..........................35 2.3.2 Preservation and storage of the machine for a period over 2 months....................35 2.3.3 Machine depreservation .....................................36 2.4 Machine disposal after its service life ....................37...
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Contents MAINTENANCE MANUAL ........................91 3.1 Safety and other measures during maintenance of the machine ............93 3.1.1 Safety during machine maintenance ................................93 3.1.2 Fire protection when operating fluids are changed ..........................93 3.1.3 Environmental and hygiene principles ................................94 3.2 Specification of operating fluids ......................95 3.2.1 Engine oil ..........................................95 3.2.2...
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OPERATING MANUAL Every 250 hours of operation (every 3 months) ................123 3.6.20 Fuel filter replacement ...................................... 123 3.6.21 Engine oil change ....................................... 124 3.6.22 Checking the hoses of the engine cooler for wear and mounting ....................126 3.6.23 Checking the hoses and clips for mounting ............................. 126 3.6.24 Sprinkling filter cleaning ....................................
Basic data Machine description Please fill in the following data: Tandem machine with an articulated frame and two smooth (see nameplate and Yanmar engine nameplate) drums. Both drums are hydrostatic-driven and vibrating. The rear drum vibration is switchable. The concept of the frame allows compacting close to the walls and elevated kerbs on Machine type both sides of the machine.
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SPECIFICATION MANUAL Serial number of the machine frame 588002 Position of the ROPS nameplate ROPS nameplate 588003 Engine nameplate position Serial number of the Kubota engine 593077 588094 ARX 23-2 T4i, ARX 26-2 T4i...
11,6 (30) 11 (20) Canopy weight kg (lb) 35 (80) 35 (80) 35 (80) 35 (80) Weight of Ammann edge cutter kg (lb) 50 (110) 50 (110) 50 (110) 50 (110) Allowance for transport weight to operating weight EN 500-1+A1...
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SPECIFICATION MANUAL ARX 23-2 ARX 23-2C ARX 26-2 ARX 26-2C EU Stage IIIA / US EPA Tier 4i Engine Manufacturer Kubota Kubota Kubota Kubota D1803-M-DI- D1803-M-DI- D1803-M-DI- D1803-M-DI- Type Power according to SAE J1995 24.8 24.8 24.8 24.8 Number of cylinders Cylinder capacity (cu in) 1826 (111)
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Technical data ARX 23-2 ARX 23-2C ARX 26-2 ARX 26-2C EU Stage IIIA / US EPA Tier 4i Electrical installation Voltage Battery capacity Noise and vibration emissions Measured sound pressure level A, LpA at the operator's position (platform) * Uncertainty KpA * Guaranteed sound power level A, LWA ** Highest weighted effective value of...
Main safety precautions OPERATING MANUAL 2.1.1 Safety precautions during operation of 2.1.1.2 Work in the dangerous area the machine Any damage to the utility lines must be immediately reported to their provider, and at the same time measures must be taken Safety measures given in the individual chapters of the to prevent unauthorized persons from entering the dangerous technical documentation supplied with the machine must be...
Main safety precautions 2.1.1.3 Ensurance of safety measures by the 2.1.1.4. Protective ROPS frame provider When the ROPS protection frame is used: • He must ensure that the machine is operated only under • the machine frame must not be damaged (broken, bent, conditions and only for purposes it is technically capable of etc.) in the connection point according to conditions specified by the manufacturer and...
OPERATING MANUAL 2.1.2 Requirements for the qualification of machine operators Only a person having been trained according to ISO 7130 and other local and national instructions and standards specified for operators of this group of machines, is allowed to operate the machine.
Main safety precautions 2.1.3 Driver's obligations • The driver must comply with technological procedures of • Before starting operation of the machine, the machine operator is obliged to get familiar with instructions stated works or instructions of a responsible worker. in the documentation supplied together with the machine, •...
OPERATING MANUAL 2.1.4 Forbidden activities – safety and guarantee The following is forbidden • Working with the machine in a protected zone of electric lines or substations. • Using the machine in case of an evident defect of the • Crossing electric cables if they are not properly protected machine.
OPERATING MANUAL 2.1.5 Safety notices and signs applied on the machine Read the operating manual Get perfectly familiar with the machine operation and maintenance according to the operating manual! 2946bz Pinch points Maintain a safe distance from the machine; there is a danger of squeezing by the machine between the front and rear frames.
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Main safety precautions 3863 Safety belt Fasten the safety belt before the machine starts moving. 3863bz Keep calm and adjust Turn off the engine and remove the key from the ignition box before performing maintenance or repairs. 2939 2584bz Washing the machine with water Dangerous situation.
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OPERATING MANUAL Hydraulic oil drain plug 3960 3960 Engine oil drain plug 3212 3212 Fuel drain plug 3213 3213 2151 Fuelling 2151bz Lifting point When lifting, suspend the machine only in these holes. 2153bz ARX 23-2 T4i, ARX 26-2 T4i...
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Main safety precautions Fastening hole When transporting, fasten the machine only in these holes. 3048bz 3747 lb Suspension diagram To lift the machine, use slings with a sufficient lifting 1700 kg capacity according to chapter Loading the machine. β Before hanging, lock the articulation of the machine. 0°...
OPERATING MANUAL 2.1.6 Hand signals Signals given by an assistant operator if the operator cannot see the travelling or working area or work devices of the machine. The following principles must be observed: • For communication purposes, only a limited number of sig- nals must be used.
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Main safety precautions Watch out! Sig. 2 Watch out, danger! Sig. 3 SIGNALS FOR DRIVE Travel Sig. 4 Slow forward travel – towards me Sig. 5 ARX 23-2 T4i, ARX 26-2 T4i...
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OPERATING MANUAL Slow reverse travel – away from me Sig. 6 Drive to the right Sig. 7 Drive to the left Sig. 8 Short distance travel Sig. 9 ARX 23-2 T4i, ARX 26-2 T4i...
Environmental and hygiene principles 2.2.1 Hygiene principles 2.2.2 Environmental principles • Discarded operating fluids of individual systems of the machine and also some of its parts become hazardous wastes with dangerous properties for the environment. This category of waste products includes in particular: When operating and storing the machines, the user organic and synthetic lubricating materials, oils and is obliged to observe general principles of health and...
Preservation and storage 2.3.1 Short-term preservation and storage for 2.3.2 Preservation and storage of the machine 1–2 months for a period over 2 months Wash and clean the entire machine carefully. Before parking the For machine shut-down, the same principles are applicable as machine for preservation and storage, run the engine to warm it for the short-term preservation.
Preservation and storage 2.3.3 Machine depreservation • Check all parts of the machine for damage during storage and for missing parts. Before operating the machine, wash the preservative agents: Wash off the preservative agents using high pressure stream of hot water with common degreasers while observing the operation manual and the ecological principles.
• the machine manufacturer or accredited contracting service organizations authorized by the manufacturer. The machine manufacturer Ammann shall not be liable for damage to the health of users or environmental damage caused by non-compliance with the above mentioned rules.
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OPERATING MANUAL Beacon and rear light change-over switch Sprinkling potentiometer (4) AMN138 AMN83 • To the gear 1: The beacon is ON. OFF in the position “0”. Turn the sprinkling potentiometer from the position “1” to the position “MIN” to smoothly control the sprinkling intensity of the drums.
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OPERATING MANUAL Lights switch (parking lights / headlamps) Vibration switch (11) AMN139 2612 • parking lights headlamps Press the switch to turn on/off the vibration function. Travel control – right (standard) (10) Sprinkling switch (12) Use the travel control to set the (Forward/Reverse) direction and the travel speed of the machine.
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OPERATING MANUAL Ignition box (19) Warning horn button (15) You can turn on warning lights in this position. Other electrical devices are not powered. 2246 Engine glowing Engine starting Warning lights switch (16) 595417 Display (20) Instrument to display parameters and functions of the engine and of the machine.
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Controls and checking instruments 588015 Indicator lamps 21 - Error message indicator lamp 31 - Low beam lights indicator lamp 22 - Battery charging indicator lamp 32 - Indicator lamp for direction indicators 23 - Engine oil pressure indicator lamp 33 - DPF clogging indicator lamp 24 - Coolant temperature indicator lamp 34 - Indicator lamp of high temperature of exhaust gases...
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OPERATING MANUAL Error message indicator lamp (21) Hydraulic oil temperature indicator lamp (25) AMN58 AMN145 The error message indicator lamp lights up when the control The hydraulic oil temperature indicator lamp lights up when the system detects an error. At the same time, the error code oil temperature exceeds 85 °C.
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Controls and checking instruments Indicator lamp of DPF (diesel particulate filter) Parking brake indicator lamp (29) regeneration suppression (35) 2703 AMN442 The lighting indicator lamp indicates that the parking brake was The machine is not equipped with a DPF. enabled. Engine failure indicator lamp (36) Outline lights indicator lamp (30) AMN47 AMN146...
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OPERATING MANUAL Seat Seat adjustment Backrest inclination adjustment Seat springing stiffness Longitudinal seat travel Seat cross travel Backrest inclination adjustment 615025 AMN147 Push the lever (1) to tile the backrest smoothly as necessary. Seat springing stiffness AMN148 Turn the switch (2) to set stiffness according to driver’s weight between 50 and 120 kg (110 - 265 lb).
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Controls and checking instruments Longitudinal seat travel • After raising the lever (3), it is possible to move the seat in the longitudinal direction forward-rearward. Seat cross travel • After raising the lever (4), it is possible to move the seat in the cross direction to the left and right.
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OPERATING MANUAL Fuse box F1 - 7.5 A ..Front parking lights F2 - 7.5 A ..Tail lights, licence plate lighting F3 - 15 A ...Front headlamps F4 – 20 A ...Rear headlamp, beacon, ROPS working lights F5 - 7.5 A ..Direction indicators F6 - 7.5 A ..Horn F7 - 10 A ...Display, direction indicators F8 - 1 A ....Option ACE...
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Controls and checking instruments Dashboard cover The cover protects the dashboard from: • weather effects • vandalism • handling by others The cover of the dashboard can be locked with a padlock; the padlock is not delivered in the machine equipment. 590004 ARX 23-2 T4i, ARX 26-2 T4i...
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OPERATING MANUAL Engine bonnet The bonnet protects the engine from: • weather effects • vandalism • handling by others The bonnet of the engine can be locked with a padlock; the padlock is not delivered in the machine equipment. 611014 611013 ARX 23-2 T4i, ARX 26-2 T4i...
OPERATING MANUAL 2.7.1 Starting the engine Daily before starting the engine, check the oil level in the engine and in the hydraulic tank, fuel level in the fuel tank and water level in the water tank. Check that there are no loosened, worn or missing parts on the machine. Start the engine only from the driver’s stand! Use the warning horn to signal the engine starting and check that nobody is endangered by starting the engine! Starting the engine:...
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Machine operation and use 593007 ARX 23-2 T4i, ARX 26-2 T4i...
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OPERATING MANUAL Start-up procedure using leads from an external power supply: The starting supply from the external power supply must be 12 V. Always follow the undermentioned operation sequence. 1/ Connect one end of the (+) pole of the cable to the (+) pole of the discharged battery. 2/ Connect the other end of the (+) pole of the cable to the (+) pole.
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Machine operation and use 593008 ARX 23-2 T4i, ARX 26-2 T4i...
OPERATING MANUAL 2.7.2 Drive and reverse drive Before moving off, check that the articulation joint of the machine is locked. Before moving off, check that the area in front of and behind the machine is empty and that there are no persons or obstructions there! Use the warning horn to signal that the engine is starting and wait long enough so that all persons could leave the area around the machine or under the machine in time!
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Machine operation and use 593009 ARX 23-2 T4i, ARX 26-2 T4i...
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OPERATING MANUAL Machine travel and reversing with vibration It is forbidden to operate the machine if the engine speed control (19) is set at the idle speed. It is forbidden to enable the vibration when the machine is standing. Turn off the parking brake switch (17) if the parking brake indicator lamp (29) lights. Manual mode •...
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Machine operation and use ARX 23-2 T4i, ARX 26-2 T4i...
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OPERATING MANUAL For the maximum permissible slope gradient when driving uphill and across the slope gradient, see figures. The given values will be lower depending on adhesive conditions and the instantaneous weight of the machine! 588008A ARX 23-2 T4i, ARX 26-2 T4i...
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Machine operation and use 593010 ARX 23-2 T4i, ARX 26-2 T4i...
OPERATING MANUAL 2.7.3 Stopping the machine and turning off the engine Turn off the vibration with the vibration switch (11). Set the travel control (10) to the zero position (0). Use the parking brake switch (17) to enable the parking brake. Set the engine speed control (18) to the idle speed.
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Machine operation and use 593011 ARX 23-2 T4i, ARX 26-2 T4i...
OPERATING MANUAL 2.7.5 Machine parking Shut down the machine on a flat and solid surface where there is no potential natural hazard (e.g. landslides, flooding). Set the travel control (10) to the zero position (0). Use the parking brake switch (17) to enable the brake. Switch over the key in the ignition box (19) to the position “0”, take out the key from the ignition box and close the lid.
OPERATING MANUAL 2.7.7 Sprinkling The water level in the tank is shown on the indicator (1). Hole to fill the water tank (2). Check the water level in the tank before putting the machine into operation. Turn on the sprinkling with the sprinkling potentiometer (4). Position 0 –...
Machine operation and use 2.7.9 Infrathermometer (optional equipment) It is activated by turning on the key in the ignition box (20) and it displays the temperature of the bitumen surface being rolled. The measured temperature in °C is indicated on the display. Procedure to set the units of measure °C or °F After setting the required parameters on the display of the infra thermometer, the values are saved automatically.
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OPERATING MANUAL The infra thermometer display will light up. 590004F Switch over with the MODE button (1) until °C appears on the display. 590002F Switch over with the UP and DOWN arrows (2) until °F appears on the display. 590003F Set the current output of the infra thermometer.
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Machine operation and use • Switch over with the UP and DOWN arrows (2) until 4–20 mA appears on the display. 590007F Set the minimum temperature. • Switch over with the MODE button (1) until the “u” symbol appears on the display. 590008F •...
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OPERATING MANUAL • Switch over with the UP and DOWN arrows (2) until the value of 932.0 °F appears on the display. 590010F • Mount the cover. 590001F Remove the cover. 593072 Connect the computer to the machine using a cable. 590014F ARX 23-2 T4i, ARX 26-2 T4i...
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Machine operation and use Change degrees Celsius to degrees Fahrenheit in the BODAS- BODAS-service 3.5 (BOSCH Rexroth AG) Service software. • Select “parameters” in the left column (1). Parameter • Select the measuring unit °Fahrenheit (2). Parameter Learning curves Parameter 2.1 temperature 2.1.7 Unit Grad C...
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OPERATING MANUAL Mount the cover. 593072 ARX 23-2 T4i, ARX 26-2 T4i...
Machine operation and use 2.7.10 ROPS lifting and lowering ROPS lifting Lift the ROPS to the vertical position and mount the front screws of the ROPS on the left and right side. 589D013A 589D012 Mount the cotter pins. 589D011 ARX 23-2 T4i, ARX 26-2 T4i...
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OPERATING MANUAL ROPS lowering Remove the split pins. 589D011 Dismount the front frame screws on the left and right sides. 589D012 Tilt the ROPS safety frame to the back and secure it in a suitable way. Tilt and lift the ROPS with the help of another person. There is a risk of injury from the falling ROPS.
Turn off the battery disconnector before installation or maintenance. Installation shall only be carried out by trained per- sonnel according to the wiring diagram. In case of a failure, contact your dealer or Ammann Technical Support. ARX 23-2 T4i, ARX 26-2 T4i...
OPERATING MANUAL 2.7.12 Edge cutter (optional equipment) The edge cutter set contains a cutting and compaction disc. The cutting disc (1) is used to cut the road at the desired location and align the road edges. The compaction disc (2) is used to finish the compaction of road edges.
Machine transport • The machine can move on its own within the work site. When driving, observe the safety measures applicable to the working site. • The machine should be transported on a vehicle on public roads. When transporting the machine on a vehicle, observe regulations applicable to the given territory.
OPERATING MANUAL 2.8.1 Loading the machine Use a loading ramp or a crane to load the machine onto a mean of transport. 2.8.1.1 Loading the machine using a ramp When loading the machine using a ramp, all safety regulations related to loading of the machine valid in the place of loading must be adhered to.
Machine transport 2.8.1.2 Loading the machine using a crane 3747 lb 1700 kg For loading with a crane, the machine is provided with a 1-point or 4-point suspension. β Use a crane with a sufficient load capacity. 0° ≤ α ≤ 60° 30° ≤ β ≤ 60° Observe relevant national safety measures while load- 5511 lb ing the machine using a crane.
Special conditions to use the machine 2.9.1 Towing the machine The machine is provided with two towing lugs on the front frame and with two towing lugs on the rear frame. 588025 Releasing the machine brake Secure the articulation joint of the machine against tilting. 588074 Remove the brake discs.
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Special conditions to use the machine Mount a brake disc on the front drum travel hydraulic motor. Tighten the screw by half a turn. Note Repeat the same procedure for the hydraulic motor of the rear drum travel. When the towing is completed, return the machine into its original shape using the reverse procedure.
OPERATING MANUAL 2.9.2 Drum offset In-line position (Y) In the in-line position, the machine drums are aligned in the same plane. To adjust the drum from the offset position to the in-line position: • Lock the strut (5) using the pin (6) and safety pin (7). •...
2.9.3 Machine operation during initial run 2.9.6 Machine operation at higher altitudes period With the increasing altitude, the engine power output decreases as a result of the lower atmospheric pressure and specific When putting a new machine into operation or during the first density of the incoming air.
OPERATING MANUAL 2.9.7 Machine operation in dusty environment While operating in a very dusty environment, shorten cleaning and replacement intervals of air filter cartridges and shorten cleaning intervals of coolers. The recommended cleaning interval is once a week. 2.9.8 Driving with vibration on compacted and hard materials When the machine works with vibration on hard materials (e.g.
Safety and other measures during maintenance of the machine 3.1.1 Safety during machine maintenance 3.1.2 Fire protection when operating fluids are changed Carry out lubrication, maintenance and adjustment as follows: • Considering the fire danger, the flammable liquids used on the machine are divided into the following hazard classes: •...
Safety and other measures during maintenance of the machine 3.1.3 Environmental and hygiene principles Environmental principles When operating or maintaining the machines, the user is obliged to follow general principles of health and environment protection according to laws, ordinances and regulations in individual territories when the machine is used.
Specification of operating fluids 3.2.1 Engine oil Viscosity diagram 2412 °F °C The engine oil is specified according to the performance and viscosity classification. Performance classification according to API (AMERICAN PETROLEUM INSTITUTE) ACEA (ASSOTIATION DES CONSTRUCTEUERS EUROPPÉENS DE AUTOMOBILE) Viscosity classification To determine the SAE (Society of Automotive Engineers) viscosity class, the ambient temperature and type of operation where the machine is used are decisive.
Specification of operating fluids 3686 3.2.2 Fuel < 15 ppm S < 15 mg/kg S 3686 Diesel oil is used as fuel for the engine: • EN590 • ASTM D975: 1D S15, 2D S15 Note Do not use fuels with a sulphur content exceeding 1% (10000 ppm).
MAINTENANCE MANUAL 3.2.3 Coolant Water quality Do not use hard water with a higher content of calcium and 2152 magnesium, which brings calculus formation, and with a higher content of chlorides and sulphates, which causes corrosion. The coolant specification must meet requirements of: The maximum content of compounds of calcium and SAE J1034 magnesium is 170 milligrams –...
3.2.4 Hydraulic oil 3.2.5 Lubricating grease 2158 0787 For the hydraulic system of the machine, it is necessary to use To lubricate the machine you must use plastic grease containing only high-quality hydraulic oil grades according to ISO 6743/HV lithium according to: (equal to DIN 51524 part 3 HVLP).
Fluids MAINTENANCE MANUAL Fluid quantity Part Fluid type Brand l (gal US) Engine Engine oil according to Chapter 3.2.1. 7 (1.8) 2412 3686 Fuel tank Fuel according to Chapter 3.2.2. 35 (9.3) < 15 ppm S < 15 mg/kg S 3686 Hydraulic system Hydraulic oil according to Chapter 3.2.4.
Lubrication and maintenance chart Every 20 hours of operation (daily) 3.6.1 Fuel check 3.6.2 Engine oil check 3.6.3 Engine coolant check 3.6.4 Checking the oil in the hydraulic tank 3.6.5 Hydraulic oil cooler cleaning 3.6.6. Air filter check 3.6.7 Sprinkling emulsion level check 3.6.8 Sprinkling tank refilling 3.6.9...
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MAINTENANCE MANUAL Every 500 hours of operation (every 6 months) 3.6.26 Fuel tank cleaning 3.6.27 Electrical installation inspection 3.6.28 Replacement of the fuel separator filter cartridge 3.6.29 Valve clearance check and adjustment 3.6.30 Engine cooler cleaning 3.6.31 Check of rubber-metal elements of the engine cooler After 500 hours of operation 3.6.32 Hydraulic oil change and filter replacement **...
Lubrication and service plan LUBRICATION AND SERVICE PLAN INSPECTION LUBRICATION REPLACEMENT 1000 SAE 15W/40 API CF-4 Engine oil: ISO VG 46 HVLP Hydraulic oil: ISO 6743/9 DIN 51 502 Lubricating grease: ARX 23-2 T4i, ARX 26-2 T4i...
Lubrication and maintenance operations The lubrication and maintenance are carried out in periodic intervals based on daily values of the worked hours counter. 593015 This manual includes only basic information about the engine; the other data are given in the operation and maintenance manual, which is a part of documentation supplied together with the machine.
Lubrication and maintenance operations Every 20 hours of operation (daily) 3.6.1 Fuel check Check the fuel level on the dashboard and refill if necessary. 593017 Clean the tank cap and the filler neck. Unlock the lock and remove the cap. Refill the tank up to the bottom line of the filler neck.
MAINTENANCE MANUAL 3.6.2 Engine oil check Wait for about 5 min. until the oil flows down into the engine sump. Take out the oil dipstick, wipe it, insert fully back and take it out again to read out the oil level. 593018 Keep the level within the range of gauge marks imprinted in the dipstick.
Lubrication and maintenance operations 3.6.3 Engine coolant check Let the coolant cool below 50 °C (120 °F). Do visual inspection of the level on the expansion tank. The fluid level must be between the upper (MAX) and the lower (MIN) mark. Refill the coolant as required. Carry out the refilling through the filler neck.
MAINTENANCE MANUAL 3.6.4 Checking the oil in the hydraulic tank Check the hydraulic oil level always when the engine is cold but running. Put the machine on a flat terrain. Let the engine run at idle. Check the oil level in the inspection hole. The ideal oil level is when the gauge is half-full.
Lubrication and maintenance operations 3.6.5 Cleaning the hydraulic oil cooler Check the cooling fins that they are not dirty or clogged. Clean the fins with water or blow through with compressed air. When working in a very dusty environment, carry out the cleaning daily.
MAINTENANCE MANUAL 3.6.6 Air filter check Check that the suction hole is not dirty. 588043 Clean the exit slit and squeeze to remove any dust trapped. Note Any dust trapped in the dust valve is automatically emptied during operation of the machine. Replace the dust valve immediately if it is damaged! 593023 ARX 23-2 T4i, ARX 26-2 T4i...
Lubrication and maintenance operations 3.6.7 Sprinkling emulsion level check Open the lid. Remove the tank cap. Refill the emulsion. Fill up the same emulsion type; see Chap. 3.2.6. 588047 Stop the emulsion soaking into the ground. ARX 23-2 T4i, ARX 26-2 T4i...
MAINTENANCE MANUAL 3.6.8 Sprinkling tank refilling Check the water level in the tank in the inspection hole. 588045 Open the tank cap and refill with clean water. Before the winter period, drain the water from the water tank and from the sprinkling system! 588046 3.6.9 Scraper adjustment...
Lubrication and maintenance operations 3.6.10 Inspection of warning and checking devices Turn the key in the ignition box to the position II. 593025 The indicator lamps for battery charging (22), engine lubrication (23), engine glowing (28) and parking brake (29) will light up. 593026 Then check the switches (1, 7, 9, 15, 16) for operation.
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MAINTENANCE MANUAL Move off the machine: Turn off the parking brake switch (17) and move off the machine. 593029 Emergency brake button function: Move off the machine at a low speed. Press the emergency brake button (5). The machine stops moving, the brake is enabled and the engine stalls.
Lubrication and maintenance operations 3.6.11 Engine leakage check Visually check the engine and the engine compartment for oil leakage. Remove the identified defects. 593024 ARX 23-2 T4i, ARX 26-2 T4i...
MAINTENANCE MANUAL 3.6.12 Check of the fan and engine belt for condition Fan wear check Check the fan visually. Replace the fan if damaged (e.g. missing parts of materials, cracks, shape changes, etc.). Order number: 1448212 593037 Belt wear check Visually inspect the belt.
Lubrication and maintenance operations Every 50 hours of operation 3.6.13 Check of hoses and clips Check visually clips (1) and fuel hoses (2). If clips are loosened or hoses worn out, ensure remedy. 593032 ARX 23-2 T4i, ARX 26-2 T4i...
MAINTENANCE MANUAL 3.6.14 Travel pressure check The drive of the vehicle can also be controlled with brakes applied. Although it is impossible in normal operation, this option can be activated by the X8 connector. This activation will cause a high mechanical and hydraulic load of the machine.
Lubrication and maintenance operations 3.6.15 Battery inspection Stop the engine. Clean the surface of batteries. Check the condition of the terminals and clamps. Clean the terminals and clamps. Apply a thin layer of grease on the terminals. MAINTENANCE-FREE BATTERY In case of a maintenance-free battery version (the battery has no accessible plugs), check only the rest voltage on the terminals.
MAINTENANCE MANUAL Every 100 hours of operation (weekly) 3.6.16 Air filter cleaning Remove the main cartridge of the air filter and clean with compressed air. 593034 Clean the internal area of the filter and of the contact surface to avoid contamination of the safety cartridge. Never use compressed air to clean the filter interior.
Lubrication and maintenance operations 3.6.17 Cleaning the water separator on the fuel filter If the red ring goes up from the bottom, drain the water from the separator. Close the stop valve (1). Unscrew the filter housing (2). Clean the filter element (3). Screw in the filter housing back (2) Open the stop valve (1).
MAINTENANCE MANUAL 3.6.18 Machine lubrication Remove the caps on the grease nipples. Before lubricating, clean the grease nipple. Connect the grease gun to the grease nipple. Lubricate the bearing sufficiently until the lubricant starts to flow out. Install the protective cover in place. Note After every machine cleaning or steam cleaning, lubricate the bearing again.
Lubrication and maintenance operations 3.6.19 Tyre pressure check Check the air pressure with a pressure gauge on the tyre valve; 100 kPa (14.5 PSI). Pay attention to the equal pressure in all of the tyres. ARX 23-2 T4i, ARX 26-2 T4i...
MAINTENANCE MANUAL Every 250 hours of operation (every 3 months) 3.6.20 Fuel filter replacement Clean the fuel filter head. Remove the filter. 593039 Lubricate the seal rings of the new filters with oil. Fill up the filter with new fuel. Mount the new filter in the machine.
Lubrication and maintenance operations 3.6.21 Engine oil change Carry out for the first time after 50 hours Drain the oil after the operation is finished immediately after the coolant has been cold down to 60 °C (140 °F), or warm up the engine during operation until the coolant temperature reaches 60 °C (140 °F).
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MAINTENANCE MANUAL Fill the engine through the filler neck. Keep the level within the range of gauge marks imprinted in the dipstick (1). The lower mark shows the lowest possible oil level, the upper mark indicates the highest. Refill the oil to the upper oil level mark (1). The oil volume is 7 l (1.85 gal US) including the oil filter volume.
Lubrication and maintenance operations 3.6.22 Checking the hoses of the engine cooler for wear and mounting Check the cooling system for defective hoses and missing hose clips. Check the cooler for damage and leaks and the cooling fins for clogging. Clean and repair the cooler if required. 3.6.23 Checking the hoses and clips for mounting Check the engine intake piping for leakage.
MAINTENANCE MANUAL 3.6.24 Sprinkling filter cleaning Remove the sprinkling filter vessel, remove the sieve, clean it and mount back. Check the seal. Replace if damaged. 615111A Remove and clean the sprinkler strainers. 611303 615052A ARX 23-2 T4i, ARX 26-2 T4i...
Lubrication and maintenance operations 3.6.25 Engine intake pipe inspection Check the engine intake piping for leakage. Check the rubber air suction hose from the filter for damage and for missing clamping clips. Check the connection between the bonnet and air filter for leakage.
MAINTENANCE MANUAL Every 500 hours of operation (every 6 months) 3.6.26 Fuel tank cleaning Over time, condensed water accumulates in the fuel tank and it should be drained. Remove the plug from the fuel tank. Place a vessel under the drain plug. Drain the engine diesel fuel.
Lubrication and maintenance operations 3.6.27 Electrical installation inspection Check cables, connectors, protective hoses and their attachments for damage, in particular if they are near hot surfaces and moving parts of the machine including the engine. Replace damaged parts. Use only original spare parts. 3.6.28 Replacement of the fuel separator filter cartridge If the red ring goes up from the bottom, drain the water from...
MAINTENANCE MANUAL 3.6.29 Valve clearance check and adjustment Contact the Kubota service for adjusting the engine valves. 3.6.30 Engine cooler cleaning The cooler fouling results in reduced cooling effect and increased temperatures of the engine coolant. Clean with compressed air or pressure water (steam). Clean in the direction from the fan side.
Lubrication and maintenance operations 3.6.31 Check of rubber-metal elements of the engine cooler Recheck the rubber-metal elements for condition and for rubber-to-metal bond strength. Replace if damaged. Recheck screws and nuts for tightening. 593068 Engine cooler rubber-metal element Order number: 1448304 ARX 23-2 T4i, ARX 26-2 T4i...
MAINTENANCE MANUAL Every 1000 hours of operation (yearly) 3.6.32 Hydraulic oil change and filter replacement Check for the first time after 500 hours. 615075 Hydraulic oil filter replacement Take off the filter cap. Unlock the filter cartridge. Pull out the filter cartridge from the filter housing. Dispose of the filter cartridge environmentally.
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Lubrication and maintenance operations Hydraulic circuit filling Take out the ventilation filter. Fill the hydraulic oil through the hole into the tank. Replace the ventilation filter with a new one. Lubricate the seal ring of the new filter cap with oil. Mount a new filter (1).
MAINTENANCE MANUAL 3.6.33 Replacement of air filter cartridges If the F250 error code appears on the display during operation of the machine, the cartridge must be replaced, however after 500 operation hours at the latest. 593048 Remove the filter cap. 593049 Take out the main cartridge.
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Lubrication and maintenance operations Clean the internal area of the filter and of the contact surface so that no dust is taken into the inner supply piping towards the engine. Insert the new safety cartridge. Insert the new main cartridge. Check that both cartridges are mounted correctly and are sealing.
MAINTENANCE MANUAL 3.6.34 Damping system check Recheck the rubber-metal elements for condition and for rubber-to-metal bond strength. Drum rubber-metal element Order number: 1175152 588082 Engine rubber-metal element Order number (1): 1-491740 Order number (2): 1-491741 593069 Replace if damaged. Recheck screws and nuts for tightening. 593070 ARX 23-2 T4i, ARX 26-2 T4i...
Lubrication and maintenance operations 3.6.35 Swinging support check Once a year check the swinging support for excessive clearance. Machine equipped with a one-point lifting lug Lift the machine with a crane while using the one-point lifting lug. Visually check the clearance of the swinging support by applying pressure on the machine alternatively upwards and downwards.
MAINTENANCE MANUAL Every 2000 hours of operation (every 2 years) 3.6.37 Engine belt replacement Loosen the alternator screws. Take out the engine belt. Insert the new belt. Change and tension the belt when the engine is not 593046 running! 3.6.38 Engine coolant change Open the cooling system by removing the overpressure plug on the expansion tank.
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Lubrication and maintenance operations Check the cooling system for defective hoses and missing hose clips. Check the cooler for damage and leaks and the cooling fins for clogging. Clean and repair the cooler if required. 400181 Fill the cooling system through the hole in the expansion tank. Remove the filling plug only after the temperature of the engine coolant has dropped below 50 ...
MAINTENANCE MANUAL 3.6.39 Replacement of hoses of the cooling system Replace hoses of the cooling system. 593064 3.6.40 Replacement of rubber-metal elements of the engine cooler Replace rubber-metal elements of the engine cooler. 588901 ARX 23-2 T4i, ARX 26-2 T4i...
Lubrication and maintenance operations 3.6.41 Replacement of hoses of the fuel system Replace hoses of the fuel system. 593065 3.6.42 Replacement of suction hoses Replace suction hoses. 593066 593067 ARX 23-2 T4i, ARX 26-2 T4i...
MAINTENANCE MANUAL Maintenance as required 3.6.43 Gas strut replacement The gas struts are maintenance-free. They do not require any maintenance, such as e.g. lubrication. They are designed according to given requirements and work trouble-free for years. As soon as the struts stop performing their function, replace them with new ones.
Lubrication and maintenance operations 3.6.44 Cleaning the water separator If the red ring goes up from the bottom, drain the water from the separator. Close the stop valve (1). Unscrew the filter housing (2). Clean the filter element (3). Refit the filter housing (2). Open the stop valve (1).
MAINTENANCE MANUAL 3.6.46 Cleaning the machine Clean the machine from big impurities after completing the work. Clean the whole machine completely on regular basis, at least once a week. Before cleaning with pressure water or steam, cover all holes, into which the cleaning agent could penetrate (e.g.
Lubrication and maintenance operations 3.6.47 Draining water from the sprinkling circuit before the winter season Water must be drained from the sprinkling circuit before the winter season because the individual parts may get damaged due to frost. Procedure for draining water from the sprinkling circuit Release the quick coupler of the sprinkling hose.
MAINTENANCE MANUAL 3.6.48 Fuel system venting Vent the fuel system before the first start in the following cases: • When fuel filters have not been filled with fuel – when re- placing the filters • when replacing the fuel pump •...
Lubrication and maintenance operations 3.6.49 Checking the screw connections for tightening • Check regularly the screw connections for loosening. • Use torque spanners for tightening. TIGHTENING TORQUE TIGHTENING TORQUE For screws 8.8 (8G) For screws 10.9 (10K) For screws 8.8 (8G) For screws 10.9 (10K) Thread lb ft...
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MAINTENANCE MANUAL Table of tightening torque values for necks with tightening Table of tightening torques for plugs with flat gaskets edges or with flat gaskets Neck tightening torques Plug tightening torques lb ft lb ft G 1/8 G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2...
Troubleshooting The defects are usually caused by incorrect operation of the machine. Therefore in case of any defect read carefully instructions given in the operation and maintenance manual for your machine and engine. If you cannot identify a cause of the defect, contact the service department of the authorised dealer or the manufacturer. The troubleshooting in hydraulic and electric systems requires knowledge of hydraulic systems and electrical installations;...
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Appendix Code F Short description Causes and troubleshooting PBUS Disconnection of signal lost between RC and Poti (electronic engine only) F100 Pressure limiter emergency open F101 SCV (MPROP) stuck F102 Fuel leak (in high pressured fuel system) F103 Rail pressure sensor: Low F104 Rail pressure sensor: High F105...
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MAINTENANCE MANUAL Code F Short description Causes and troubleshooting F156 Excessive PM5 F157 High exhaust gas temp. after emergency high temp. of DTC. F200 NE-G phase shift NE: Crankshaft position sensor G: Camshaft position sensor F201 High rail pressure F202 Coolant temperature sensor: Low F203 Coolant temperature sensor: High...
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Appendix Code F Short description Causes and troubleshooting F264 Exhaust gas temperature sensor 2: High F265 Differential pressure sensor 1: Low F266 Differential pressure sensor 1: High F267 Intake throttle lift sensor: Low F268 Intake throttle lift sensor: High F269 Excessive PM3 F270 Excessive PM4...
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MAINTENANCE MANUAL Code F Short description Causes and troubleshooting F361 CAN TSC1 frame error F362 CAN EBC1 frame error ARX 23-2 T4i, ARX 26-2 T4i...
Appendix Table of spare parts for regular maintenance Chapter Spare part Order number 3.6.12 1448212 3.6.17 Fuel filter cartridge 1448216 3.6.20 Fuel filter 1448257 3.6.21 Engine oil filter 1504183 3.6.28 Fuel filter cartridge 1448216 3.6.32 Set of hydraulic oil filters 1182946 3.6.33 Air filter cartridge...
MAINTENANCE MANUAL Content of the filter set after 250 hours (4-760243) Chapter Spare part Number of parts Order number 3.6.20 Fuel filter 1448257 3.6.21 Engine oil filter 1504183 Content of the filter set after 500 hours (4-760244) Chapter Spare part Number of parts Order number 3.6.20...
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