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FUNKY MONKEY BARS THE COMBAT NINJA Assembly Instructions Manual

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THE COMBAT NINJA
ASSEMBLY INSTRUCTIONS

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Summary of Contents for FUNKY MONKEY BARS THE COMBAT NINJA

  • Page 1 THE COMBAT NINJA ASSEMBLY INSTRUCTIONS...

  • Page 2: Table Of Contents

    Bars®, especially lower quality products that have not been approved by Funky Monkey Bars®. 15. Ensure the height of your Funky Monkey Bars® (horizontal ladder) are set at a level that is age appropriate. 16. DO NOT install your Funky Monkey Bars® over or near objects that could interfere with users in an unsafe way.
  • Page 3 Work on flat level surface. LOCATION A safe fall zone around your Funky Monkey Bars® is essential. A minimum distance of 1.5m to 2m (5 ft to 6.5ft) is recommended around the elevated hanging points of your Funky Monkey Bars®.

  • Page 4: Load Rating

    The tests have been performed by independent, certified structural engineers in accordance with Australian Standard for Playground Equipment AS4685.1:2014 and European Standards EN1176-1:2008. The independent testing conducted on The Combat Ninja certified the frame to a load rating of 1920kgs or 32 users. LOAD TESTING CERTIFICATION DATE OF TEST...

  • Page 5: Dimensions

    FUNKY MONKEY BARS ® COMBAT NINJA OVERALL DIMENSIONS A mimimum of 2.0 Metres clear fall zone is recommended around the elevated hanging points of your Funky Monkey Bars®. 5.0 Metres 2.0 Metres clear fall zone 2.0 Metres clear fall zone 2.0 Metres...

  • Page 6: Assembly Tips

    ASSEMBLY TIPS CORRECT INSERTION INTO FITTINGS - (indicative diagram shown) Gap. No gap. All tubes must be fully inserted until contact is made with adjoining tube. CORRECT TIGHTENING METHOD OF GRUB SCREWS - (indicative diagram shown) + 360 2. Using other end of the allen key do one full 1.
  • Page 7 ASSEMBLY TIPS (continued) IT IS CRITICAL YOUR MAIN FRAME IS 100% SQUARE AND LEVEL (indicative diagram shown) PLAN VIEW Check assembly is 100% level, square & straight. SIDE VIEW If your frame is not straight or level remove pegs, loosen grub screws, re-adjust re-tighten and re-peg the frame.

  • Page 8: Inventory

    INVENTORY TOOLS REQUIRED FOR INSTALLATION Soft Hammer 17mm Rachet Spirit Level Tape Measure 8mm Allen key 3m Step Ladder (Not included) (Not included) (Not included) (Not included) (Included) (Not included) TUBES Rung Tube Swing Leg Tube Step Tube Accessories Tube Twirly Tube Half Ladder tube Top Support...
  • Page 9 INVENTORY (continued) HARDWARE M10 Bolt Rung Insert Washer M10 Hex Nut Plastic End Cap Manufacture Sticker Height Sticker COMPONENTS (accessories) Boxing Bag Roman Rings Swing Hooks Delta Rings Ninja Grips Jungle Rope One of the best things about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows.

  • Page 10: Assembly Instructions

    ASSEMBLY INSTRUCTIONS - LADDER BAR ASSEMBLY RUNG ASSEMBLY (x22) Rung Tube 25Dia x 850mm 1. Assemble plastic rung inserts as shown above. 2. Push inserts into both ends of all rungs. MONKEY BAR LADDER ASSEMBLY M10 Bolts Washers Hand tighten all bolts. Assemble on flat surface.
  • Page 11 ATTACH SECOND LADDER TUBE Hand tighten all bolts Ladder Tube Washers 50Dia x 2950mm M10 Bolts FIRMLY TIGHTEN ALL GRUB SCREWS. See page 5 for correct tightening method. 3-4 turns Page 10...

  • Page 12: Combat Ladder Assembly

    ASSEMBLY INSTRUCTIONS - COMBAT LADDER ASSEMBLY COMBAT LADDER (x3) Half Ladder Tube 50Dia x 1085mm Hand tighten all bolts. Assemble on flat surface. Assembled Rungs from step 1 M10 Bolts Washers Rung tube ATTACH SECOND HALF LADDER TUBE Half Ladder Tube 50Dia x 1085mm Hand tighten all bolts Washers...
  • Page 13 FIRMLY TIGHTEN ALL GRUB SCREWS. 3-4 turns REPEAT STEPS 5 - 7 FOR 2 MORE COMBAT LADDERS. COMBAT LADDER x3. Page 12...

  • Page 14: Leg Assembly

    ASSEMBLY INSTRUCTIONS - LEG ASSEMBLY INSERT RUNGS INTO LEG Leg Tube Tighten all bolts. 50Dia x 2300mm Assembled Rungs from step 1 M10 Bolts Washers SLIDE ON REDUCING TEE Reducing Tee D-101 D48-B34 1. Slide reducing tee onto 2nd leg tube and position between the rung holes.
  • Page 15 ATTACH SECOND LEG 1. Slide on reducing tee and position between the rungs. 2. Tighten all bolts. Washers M10 Bolts ATTACH BASE PLATES Tighten all grub screws. Base Plate D-125 Page 14...
  • Page 16 APPLY HEIGHT STICKERS. Height Sticker SET LADDER BAR HEIGHT. 200mm Short Tee D-101 Good starting height is 100-200mm above reach. Position Short-Tee at measured height. Page 15...
  • Page 17 FIRMLY TIGHTEN ALL GRUB SCREWS AND RUNG BOLTS. Hand tighten grub screw A. (Temporary location). Fully tighten all others. Fully Tighten rung bolts. + 360 3-4 turns REPEAT STEPS 10 - 16 FOR SECOND PAIR OF LEGS. SAME PROCEDURE BUT WITHOUT REDUCING TEE. LEG ASSEMBLY x 2.

  • Page 18: Twirly Whirly Bar Assembly

    ASSEMBLY INSTRUCTIONS - TWIRLY WHIRLY BAR ASSEMBLY ASSEMBLE VERTICAL TWIRLY TUBE Elbow D-125 Tighten all grub screws. Insert Twirly Tube fully into Elbow. Twirly Tube 50Dia x 900mm Base Plate D-131 ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then Twirly Tube firmly tighten all grub screws.

  • Page 19: Main Monkey Bar Assembly

    ASSEMBLY INSTRUCTIONS - MAIN MONKEY BAR ASSEMBLY FLIP LEGS OVER ATTACH 2x LEGS TO LADDER Tighten all grub screws. + 360 Page 18...
  • Page 20 FLIP ASSEMBLY OVER CRITICAL : ENSURE YOUR FRAME IS 100% SQUARE AND LEVEL (AS PER PAGE 6) BEFORE MOVING ONTO THE REST OF THE ASSEMBLY SECURE TO GROUND Select suitable location. Pegs Hammer in pegs x4. Page 19...

  • Page 21: Swing Bar Assembly

    ASSEMBLY INSTRUCTIONS - SWING BARS ASSEMBLE SWING BARS x2 Straight Through D-119 Accessories Tube Dia 50 x 2950mm Slide straight through fitting and short tee onto 2950 tube- loosely tighten. Short Tee D-101 PLACE SWING BAR ASSEMBLY ON TOP x2 1.
  • Page 22 SLIDE ON SHORT TEES BOTH ENDS Leave short tees loose. Leave short tees loose on swing bar. Short Tee D-101 Short Tee D-101 ATTACH SWING LEGS x2 Elbow D-125 + 360 Fully tighten grub screws on bases, elbows and reducing tees. Swing Leg Tube Dia 50 x 2300mm...

  • Page 23: Combat Ladder Installation

    ASSEMBLY INSTRUCTIONS - COMBAT LADDER Plastic End Cap ASSEMBLE COMBAT LADDER JOINER x2 Top Support Tube Dia 50 x 1085mm Insert plastic end caps into top support tubes. 145º 3 Way Slide on 145º 3 way fittings. D-120 ATTACH FIRST COMBAT LADDER & JOINER Swing bar.
  • Page 24 Leave short tee grub ATTACH THIRD COMBAT LADDER screws on swing bar loose. 1. Attach final combat ladder to 145º fitting. 2. Fully tighten all fixings except onto swing bar. + 360 Combat Ladder from step 9. ASSEMBLE SUPPORT SECTION Swing Hooks Top Support Tube Dia 50 x 1085mm...
  • Page 25 ASSEMBLE SUPPORT LEG 1. Tighten grub screw on 4 hole base plate. 4 Hole Base Plate D-131 Accessories Tube Dia 50 x 2950mm ATTACH SUPPORT LEG TO COMBAT LADDER Fully tighten fixing to leg. Leave short tee loose on support tube. Support Leg from step 37.
  • Page 26 LIFT COMBAT LADDER INTO POSITION 1. By pushing inwards and upwards on the support leg move the combat ladder up into position. 2. The second person up a 3m ladder should guide the combat ladder into the short tees. 2. Fully Tighten all grub screws. + 360 SECURE TO GROUND 1.

  • Page 27: Overhead Extender Assembly

    ASSEMBLY INSTRUCTIONS - 3m OVERHEAD EXTENDER ASSEMBLE LEGS x2 Extra Long Tee D-104L 1. Slide on fittings and tighten - Swing Leg leave short tees loose. Dia 50 x 2300mm Short Tee D-101 Base Plates D-131 Ensure swing leg is not over inserted - &...
  • Page 28 INSERT EXTENDER TUBES x4 Extender Tube Insert extender tubes and leave loose Dia 50 x 600mm whilst installing extender frame. Ensure extension tubes are fully inserted into swing leg extra long tees. ASSEMBLE ACCESSORY BARS x2 Equally space out swing hooks (if applicable). and tighten the bolts in place.
  • Page 29 INSTALL SIDE ACCESSORY BAR Side accessory bar from step 44. With a ladder at each end slide on side accessory bar and tighten grub screws at desired height. Ensure bar is level. ASSEMBLE TOP ACCESSORY BAR 1. Centre accessory bar on cargo tubes. Top accessory bar from step 44.
  • Page 30 Top accessory bar INSTALL SIDE ACCESSORY BAR from step 46. 1. With a ladder at each end install top accessory bar assembly. + 360 2. Tighten all grub screws firmly. + 360 2. Don’t forget to tighten all extender tube fixings. SECURE TO GROUND 1.
  • Page 31 ATTACH TWIRLY WHIRLY BARS x4 Tighten all grub screws. Twirly Whirly Bars from step 22. + 360 To reduce movement in your frame load your twirly whirly bars as follows. LOAD YOUR TWIRLY WHIRLY BARS x4 2. Loosen the grub screw fixing 4.
  • Page 32 ATTACH ACCESSORIES Attach accesories in desired position and tighten swing hook bolts with rachet. Jungle Rope Roman Rings Delta Rings Ninja Grips Boxing Bag FINAL CHECKS Apply your manufacturing sticker to a leg tube. Firmly tighten all grub screws. Page 31...

  • Page 33: Maintenance

    MAINTENANCE. At the beginning of each heavy play session (especially a party) and twice a month during play season ensure; 1. Tighten all hardware - grub screws, nuts and bolts. 2. Pegs are in place and fully secure. 3. Lubricate all metallic moving parts (trolley and swing hooks.) 4.
  • Page 34 72 164 496 520 1300 912 198 info@funkymonkeybars.com www.funkymonkeybars.com ® AUSTRALIAN MADE 9 Cutting Way, we are social monkeys AND OWNED Yangebup WA 6164 All Funky Monkey Bars® designs are registered and protected under IP Australian certification. IP Australia...

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